CN206028423U - A robot border device for rail vehicle door leaf - Google Patents
A robot border device for rail vehicle door leaf Download PDFInfo
- Publication number
- CN206028423U CN206028423U CN201620926240.9U CN201620926240U CN206028423U CN 206028423 U CN206028423 U CN 206028423U CN 201620926240 U CN201620926240 U CN 201620926240U CN 206028423 U CN206028423 U CN 206028423U
- Authority
- CN
- China
- Prior art keywords
- pinch roller
- rolling
- inside panel
- robot
- door leaf
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn - After Issue
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- Automobile Manufacture Line, Endless Track Vehicle, Trailer (AREA)
Abstract
The utility model discloses a robot border device for rail vehicle door leaf, including the installing support, robot border frock unit is installed on the upper portion of installing support, and robot border frock unit includes inside and outside covering border subassembly, compresses tightly cylinder and border base, compresses tightly the cylinder, the border base is installed respectively on the installing support, the setting of inside and outside covering border subassembly on the border base, compress tightly the cylinder respectively with inside and outside covering border subassembly looks UNICOM, inner skin trims the subassembly for rail vehicle door leaf inner skin's border, outer covering border subassembly is used for the border of the outer covering of rail vehicle door leaf, the end that the machine people is connected to the flange mounting of robot board is passed through to the bottom of installing support. The utility model discloses degree of automation is higher, realizes 0 pressfitting outer, the marginal route of inner skin through compressing tightly the cylinder, can solve the insecure problem of quality of borduring to improve production efficiency, reduce artifical intensity of labour, have good application prospect.
Description
Technical field
This utility model is related to technical field of rail traffic, and in particular to a kind of robot for rail vehicle door leaf is rolled
Side device.
Background technology
At present, existing robot binding mechanism is only applicable to process automobile door leaf, it is possible to increase the efficiency of automobile door leaf
And quality, to improve working conditions, therefore, it is widely used.But, in the course of processing of track vehicle doorn fan
In, due to the structural particularity of rail vehicle door leaf, completely different from automobile door leaf rolling, the bound edge space of rail vehicle door leaf
Narrow and small, inside panel is covered by exterior skin again, is additionally, since rail vehicle door leaf multi-varieties and small-batch, it is impossible to realize every kind of
Door leaf has a kind of fetal membrane, it is therefore desirable to be able to adapt to multi items, small lot rotation production, can preferably improve rolling
Efficiency, reduces cost of manufacture.But, at present, rail vehicle door leaf rolling is passed through to beat to complete by manual, automaticity entirely
Low, labor intensity is very big, needs further to be improved, and is current urgent problem.
Utility model content
The purpose of this utility model is in order to overcome existing rail vehicle door leaf rolling, entirely by craft by having beaten
Into automaticity is low, and labor intensity is very big, needs further to be improved, rolling inefficiency, the high problem of cost of manufacture.
Robot binding device for rail vehicle door leaf of the present utility model, automaticity are higher, with by compression cylinder
0 ° of pressing of outer, inside panel rim path is realized, the thrust of compression cylinder output is adjustable, can solve the problem that bound edge quality is unreliable
Problem, and improve production efficiency reduces hand labor intensity, further promotes automated process, should with good
Use prospect.
In order to achieve the above object, the technical scheme adopted by this utility model is：
A kind of robot binding device for rail vehicle door leaf, it is characterised in that：Including mounting bracket, the installation
The top of support is provided with robot binding frock unit, the robot binding frock unit include inside panel rolling component,
Exterior skin rolling component, compression cylinder and rolling pedestal,
The compression cylinder, rolling pedestal are separately mounted in mounting bracket, the inside panel rolling component, exterior skin rolling
Side component is arranged on rolling pedestal, and the compression cylinder is connected with inside panel rolling component, exterior skin rolling component respectively,
Inside panel rolling component, the power source of exterior skin rolling component rolling pressing are provided；The inside panel rolling component, for track
The rolling of vehicle door leaf inside panel；The exterior skin rolling component is used for the rolling of rail vehicle door leaf exterior skin；
The bottom of the mounting bracket is provided with robot flange installing plate, and the robot flange installing plate, for even
The end of welding robot.
A kind of aforesaid robot binding device for rail vehicle door leaf, it is characterised in that：The inside panel rolling
Component is arranged on the top of rolling pedestal, and including the first pinch roller, the first support wheel, the second pinch roller and the second support wheel, it is described
Second pinch roller, the perpendicular setting of the second support wheel, and both are for 45 ° of bendings of inside panel flanging, the pressure of second pinch roller
Conjunction face is just to inside panel to be laminated；First pinch roller, the perpendicular setting of the first support wheel, and both are used for inside panel flanging
0 ° of bending, the stitching surface of first pinch roller is just to inside panel to be laminated.
A kind of aforesaid robot binding device for rail vehicle door leaf, it is characterised in that：The inside panel rolling
Component is arranged on the bottom of rolling pedestal, and including the 3rd pinch roller, the 3rd support wheel, the 4th pinch roller and the 4th support wheel, it is described
4th pinch roller, the perpendicular setting of the 4th support wheel, and both are for 45 ° of bendings of exterior skin flanging, the pressure of the 4th pinch roller
Conjunction face is just to exterior skin to be laminated；3rd pinch roller, the perpendicular setting of the 3rd support wheel, and both are used for exterior skin flanging
0 ° of bending, the stitching surface of the 3rd pinch roller is just to exterior skin to be laminated.
A kind of aforesaid robot binding device for rail vehicle door leaf, it is characterised in that：The compression cylinder is used
In control the first pinch roller, the 3rd pinch roller realize pressing work, realize respectively inside panel flanging 0 ° of bending, 0 ° of exterior skin flanging
Bending.
The beneficial effects of the utility model are：Robot binding device for rail vehicle door leaf of the present utility model,
Automaticity is higher, with 0 ° of pressing for realizing outer, inside panel rim path by compression cylinder, the pressure of compression cylinder output
Clamp force is adjustable, can solve the problem that the insecure problem of bound edge quality, and improve production efficiency, reduces hand labor intensity, more enters one
The promotion automated process of step, has a good application prospect.
Description of the drawings
Fig. 1 is the structural representation of the robot binding device for rail vehicle door leaf of the present utility model.
Fig. 2 is the signal of the compression cylinder action of the robot binding device for rail vehicle door leaf of the present utility model
Figure.
In accompanying drawing, the implication of labelling is as follows：
1：Mounting bracket；2：Compression cylinder；3：Rolling pedestal；4：Robot flange installing plate；5：First pinch roller；6：First
Support wheel；7：Second pinch roller；8：Second support wheel；9：3rd pinch roller；10：3rd support wheel；11：4th pinch roller；12：4th
Support wheel.
Specific embodiment
Below in conjunction with Figure of description, this utility model is further described.
A kind of robot binding device for rail vehicle door leaf of the present utility model, automaticity are higher, flexible
Height, is capable of achieving to realize the controllable of compression cylinder pressure by pneumatic proportional valve, generally applicable multi items, small lot are produced by turns, can
Special wrapping mold is substituted, is solved the problems, such as that manual bound edge quality is unreliable, high labor intensive, is further promoted automatization
Process, as shown in Figures 1 and 2, the robot binding device for rail vehicle door leaf of the present utility model, including mounting bracket
1, the top of the mounting bracket 1 is provided with robot binding frock unit, and the robot binding frock unit includes Inner Mongol
Skin rolling component, exterior skin rolling component, compression cylinder 2 and rolling pedestal 3,
The compression cylinder 2, rolling pedestal 3 are separately mounted in mounting bracket 1, the inside panel rolling component, outer illiteracy
Skin rolling component is arranged on rolling pedestal 3, the compression cylinder 2 respectively with inside panel rolling component, exterior skin rolling component
It is connected, there is provided inside panel rolling component, the power source of exterior skin rolling component rolling pressing；The inside panel rolling component,
For the rolling of rail vehicle door leaf inside panel；The exterior skin rolling component is used for the rolling of rail vehicle door leaf exterior skin；
The bottom of the mounting bracket 1 is provided with robot flange installing plate 4, and the robot flange installing plate 4 is used for
The end of connection robot.
The inside panel rolling component be arranged on rolling pedestal 3 top, and including the first pinch roller 5, the first support wheel 6,
Second pinch roller 7 and the second support wheel 8, second pinch roller 7, the 8 perpendicular setting of the second support wheel, and both are for inside panel folding
45 ° of bendings on side, the stitching surface of second pinch roller 7 is just to inside panel to be laminated；First pinch roller 5, the first support wheel 6
Perpendicular setting, and both for 0 ° of bending of inside panel flanging, the stitching surface of first pinch roller 5 is just to Inner Mongol to be laminated
Skin.
The inside panel rolling component be arranged on rolling pedestal 3 bottom, and including the 3rd pinch roller 9, the 3rd support wheel 10,
4th pinch roller 11 and the 4th support wheel 12, the 4th pinch roller 11, the 12 perpendicular setting of the 4th support wheel, and both are used for outer illiteracy
45 ° of bendings of skin flanging, the stitching surface of the 4th pinch roller 11 is just to exterior skin to be laminated；3rd pinch roller 9, the 3rd
Support 10 perpendicular settings of wheel, and both for 0 ° of bending of exterior skin flanging, the stitching surface of the 3rd pinch roller 9 is just to be laminated
Exterior skin.
The compression cylinder 2 is used for controlling the realization pressing work of the first pinch roller 5, the 3rd pinch roller 9, realizes that inside panel is rolled over respectively
0 ° of bending on side, 0 ° of bending of exterior skin flanging, the output power source of the compression cylinder 2 is adjustable, to change the first pinch roller
5th, the pressure force of the 3rd pinch roller 9, generally applicable multi items, small lot are produced by turns, moreover it is possible to ensure the reliability of bound edge quality.
Based on the robot binding method of the above-mentioned robot binding device for rail vehicle door leaf, including following step
Suddenly,
Step（1）, robot end is connected with robot flange installing plate 4, and the 4th is made by robot control
Support wheel 12 is contacted with exterior skin；
Step（2）, control robot continues to move ahead, and the 4th pinch roller 11 is contacted with the flanging of exterior skin, and continues to move ahead
The pressure angle that exterior skin shape is at 45 ° is made, 45 ° of flangings of exterior skin rim path are completed；
Step（3）, initial point is return into by robot, horizontal direction is rotated by 90 °, and makes the 3rd support by robot control
Wheel 10 is contacted with exterior skin；
Step（4）, control robot continues to move ahead, and the 3rd pinch roller 9 is contacted with the flanging of exterior skin, now, control pressure
2 action of tight cylinder, makes the 3rd pinch roller 9 complete to press work, and the flanging of exterior skin is compacted into 0 ° of pressure angle, is completed by the 3rd pinch roller 9
0 ° of pressing of exterior skin rim path, as shown in Figure 2；
Step（5）, initial point is return into by robot, horizontal direction rotates 180 °, and makes second by robot control
Support wheel 8 is contacted with inside panel；
Step（6）, control robot continues to move ahead, and the second pinch roller 7 is contacted with the flanging of inside panel, and exercises before continuing
Inside panel shape pressure angle at 45 °, completes 45 ° of flangings of inside panel rim path；
Step（7）, initial point is return into by robot, horizontal direction rotates 270 °, and makes first by robot control
Support wheel 6 is contacted with inside panel；
Step（8）, control robot continues to move ahead, and the first pinch roller 5 is contacted with the flanging of inside panel, now, control pressure
2 action of tight cylinder, makes the first pinch roller 5 complete to press work, and the flanging of inside panel is compacted into 0 ° of pressure angle, is completed by the first pinch roller 5
0 ° of pressing of inside panel rim path；
Step（9）, by 45 ° of flangings of exterior skin rim path, 0 ° of pressing, inside panel edge of exterior skin rim path
0 ° of four procedure of pressing of 45 ° of flangings in path, inside panel rim path, complete the door leaf eyelid covering and door leaf framework of rail vehicle
Wrap up in affixed conjunction.
In sum, the robot binding device for rail vehicle door leaf of the present utility model, automaticity are higher,
Traditional door leaf bound edge using it is manual beat+semi-automatic instrument completes, whole bound edge operation needs 6 people to complete, beat 360 seconds/
Fan, efficiency are very low, and hand labor intensity is very big, and this utility model only uses robot binding device, can be rolled using robot
Side device repeatedly move realization high accuracy, the rolling action of adjust automatically rolling power, realize it is unattended, beat be 86 seconds/
Door leaf, applicable different radians, angle, the rolling of multi items door leaf, how many realizations that can enter gas by compression cylinder are rolled
End pressure it is adjustable, it is ensured that the quality of the concordance and outward appearance of product, can solve the problem that the insecure problem of bound edge quality, and
Improve production efficiency, reduces hand labor intensity, further promotes automated process, have a good application prospect.
Ultimate principle of the present utility model and principal character and advantage of the present utility model has been shown and described above.One's own profession
The technical staff of industry it should be appreciated that this utility model is not restricted to the described embodiments, described in above-described embodiment and description
Simply illustrate principle of the present utility model, on the premise of without departing from this utility model spirit and scope, this utility model is also
Various changes and modifications are had, these changes and improvements are both fallen within the range of claimed this utility model.This utility model
Claimed scope is by appending claims and its equivalent thereof.
Claims (4)
1. a kind of robot binding device for rail vehicle door leaf, it is characterised in that：Including mounting bracket（1）, the peace
Dress support（1）Top robot binding frock unit is installed, the robot binding frock unit includes inside panel rolling
Component, exterior skin rolling component, compression cylinder（2）With rolling pedestal（3）,
The compression cylinder（2）, rolling pedestal（3）It is separately mounted to mounting bracket（1）On, it is the inside panel rolling component, outer
Eyelid covering rolling component is arranged on rolling pedestal（3）On, the compression cylinder（2）Roll with inside panel rolling component, exterior skin respectively
Side component is connected, there is provided inside panel rolling component, the power source of exterior skin rolling component rolling pressing；The inside panel rolling
Component, for the rolling of rail vehicle door leaf inside panel；The exterior skin rolling component is used for rail vehicle door leaf exterior skin
Rolling；
The mounting bracket（1）Bottom robot flange installing plate is installed（4）, the robot flange installing plate（4）, use
In the end of connection robot.
2. a kind of robot binding device for rail vehicle door leaf according to claim 1, it is characterised in that：It is described
Inside panel rolling component is arranged on rolling pedestal（3）Top, and including the first pinch roller（5）, the first support wheel（6）, second pressure
Wheel（7）With the second support wheel（8）, second pinch roller（7）, the second support wheel（8）Perpendicular setting, and both are used for inside panel
45 ° of bendings of flanging, second pinch roller（7）Stitching surface just to inside panel to be laminated；First pinch roller（5）, first
Support wheel（6）Perpendicular setting, and both are for 0 ° of bending of inside panel flanging, first pinch roller（5）Stitching surface it is just right
Inside panel to be laminated.
3. a kind of robot binding device for rail vehicle door leaf according to claim 1, it is characterised in that：It is described
Inside panel rolling component is arranged on rolling pedestal（3）Bottom, and including the 3rd pinch roller（9）, the 3rd support wheel（10）, the 4th pressure
Wheel（11）With the 4th support wheel（12）, the 4th pinch roller（11）, the 4th support wheel（12）Perpendicular setting, and both are for outer
45 ° of bendings of eyelid covering flanging, the 4th pinch roller（11）Stitching surface just to exterior skin to be laminated；3rd pinch roller（9）、
3rd support wheel（10）Perpendicular setting, and both are for 0 ° of bending of exterior skin flanging, the 3rd pinch roller（9）Stitching surface
Just to exterior skin to be laminated.
4. a kind of robot binding device for rail vehicle door leaf according to Claims 2 or 3, it is characterised in that：
The compression cylinder（2）For controlling the first pinch roller（5）, the 3rd pinch roller（9）Pressing work is realized, inside panel flanging is realized respectively
0 ° of bending, 0 ° of bending of exterior skin flanging.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620926240.9U CN206028423U (en) | 2016-08-24 | 2016-08-24 | A robot border device for rail vehicle door leaf |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620926240.9U CN206028423U (en) | 2016-08-24 | 2016-08-24 | A robot border device for rail vehicle door leaf |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206028423U true CN206028423U (en) | 2017-03-22 |
Family
ID=58303180
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201620926240.9U Withdrawn - After Issue CN206028423U (en) | 2016-08-24 | 2016-08-24 | A robot border device for rail vehicle door leaf |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN206028423U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106077205A (en) * | 2016-08-24 | 2016-11-09 | 南京康尼机电股份有限公司 | A kind of robot binding device and method for rail vehicle door leaf |
-
2016
- 2016-08-24 CN CN201620926240.9U patent/CN206028423U/en not_active Withdrawn - After Issue
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106077205A (en) * | 2016-08-24 | 2016-11-09 | 南京康尼机电股份有限公司 | A kind of robot binding device and method for rail vehicle door leaf |
| CN106077205B (en) * | 2016-08-24 | 2017-12-12 | 南京康尼机电股份有限公司 | A kind of robot binding device and method for rail vehicle door leaf |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20170322 Effective date of abandoning: 20171212 |