CN206011696U - A kind of tyre surface extrusion width automatic regulating apparatus - Google Patents
A kind of tyre surface extrusion width automatic regulating apparatus Download PDFInfo
- Publication number
- CN206011696U CN206011696U CN201620831111.1U CN201620831111U CN206011696U CN 206011696 U CN206011696 U CN 206011696U CN 201620831111 U CN201620831111 U CN 201620831111U CN 206011696 U CN206011696 U CN 206011696U
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- China
- Prior art keywords
- rice
- display screen
- tyre surface
- controller
- width
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Abstract
The utility model discloses a kind of tyre surface extrusion width automatic regulating apparatus, claim including shift knob, controller, train line PLC, subordinate line motor, rice counting wheel, encoder, rice, rice claims display screen, industrial computer, CCD survey wide camera lens, warning lamp, survey wide device display screen and speed-regulating potentiometer；The controller claims display screen, industrial computer, the wide camera lens of CCD surveys, warning lamp, the wide device display screen of survey to be electrically connected with shift knob, train line PLC, encoder, rice, train line PLC is electrically connected with subordinate line motor, speed-regulating potentiometer, and encoder is installed on rice counting wheel；The rice claims display screen to claim display screen communication module, rice to claim display screen to claim display screen communication module to be connected with controller by rice with rice, and rice claims to be connected with rice below display screen and claims.This utility model can using CCD survey wide camera lens the width of extrusion tyre surface is measured and rice tuple evidence reading, be compared with tyre surface normal width, tyre surface standard meter again, adjust subordinate line motor speed, it is ensured that tyre surface extrudes width.
Description
【Technical field】
This utility model is related to the technical field of tyre surface extrusion adjusting apparatus, and particularly a kind of tyre surface extrusion width is adjusted automatically
The technical field of engagement positions.
【Background technology】
Tyre surface extrusion is requisite one procedure in tire building process.Tyre surface extrusion can be extruded by hot feeding
Method or cold -feed extrusion method are realized.In production line, former quantity-produced tyre surface extrusion equipment is not to the width of tyre surface, meter Chong Jin
Row adjust automatically is controlled, low production efficiency.So that a kind of tyre surface extrusion width automatic regulating apparatus is improving tyre surface extrusion
Efficiency.
【Utility model content】
The purpose of this utility model is exactly to solve the problems of the prior art, proposes a kind of tyre surface extrusion width adjust automatically
Device, can using CCD survey wide camera lens the width of extrusion tyre surface is measured and rice tuple evidence reading, while with tyre surface mark
Quasi- width, tyre surface standard meter are compared again, by adjusting subordinate line motor speed, it is ensured that tyre surface extrusion width meets technique will
Ask, realize tyre surface extrusion width, the data statisticss of meter Chong.Meanwhile, tyre surface extrusion width, the number of meter Chong can be developed in here basis
According to reviewing, the function such as curve shows, CPK is analyzed, formulation management, parameter setting, report printing.
For achieving the above object, the utility model proposes a kind of tyre surface extrusion width automatic regulating apparatus, including switch
Button, controller, train line PLC, subordinate line motor, rice counting wheel, encoder, rice claim, rice claims display screen, industrial computer, CCD survey wide mirror
Head, warning lamp, the wide device display screen of survey and speed-regulating potentiometer；The controller and shift knob, train line PLC, encoder, rice
Display screen, industrial computer, the wide camera lens of CCD surveys, warning lamp, the wide device display screen of survey is claimed to be electrically connected with, train line PLC is electric with subordinate line
Machine, speed-regulating potentiometer are electrically connected with, and encoder is installed on rice counting wheel；The controller includes master controller, the first extension
Module, the second expansion module, original equipment communication module, the wide controller CCLink modules of survey, master controller and the first expansion module,
Second expansion module is electrically connected with, and the second expansion module and original equipment communication module are electrically connected with, original equipment communication module with
Survey width controller CCLink modules to be electrically connected with；The rice claims display screen to claim display screen communication module, rice to claim display screen with rice
Display screen communication module is claimed to be connected with controller by rice, rice claims to be connected with rice below display screen and claims.
Preferably, the shift knob includes that handss auto-switching push button, settings button, rice claim to intervene button.
Preferably, the master controller 21 is FX3U-32MR Mitsubishi PLCs；First expansion module is FX3U-232-
BD extends communication module, for claiming display screen to communicate with rice；Second expansion module is that FX3U-16CCL extends communication module,
Communicate for the CCLink with original equipment communication module；The original equipment communication module FX2N-32CCL communication modules；The survey
Wide controller CCLink modules are surveyed wide camera lens, the wide device display screen of survey with CCD and are electrically connected with；The master controller is pressed with switch
Button, encoder, industrial computer, warning lamp are electrically connected with, and the first expansion module is electrically connected with the communication interface on train line PLC
Connect.
Preferably, the train line PLC is used for receiving controller signals and sending a control signal to subordinate line motor, speed governing
Potentiometer, sending to the control signal of subordinate line motor includes signal for faster, reduce-speed sign.
Preferably, the encoder is used for recording the number of turns that metering was rotated, and transmit signals to controller.
Preferably, the industrial computer is used for the data for receiving controller transmission, data include width data, rice tuple
According to.
Preferably, the CCD surveys wide camera lens to be used for detecting tyre surface extrusion width, surveying wide device display screen is used for showing tire
Face extrusion width.
Preferably, the warning lamp is used for the control signal for receiving controller, and light.
The beneficial effects of the utility model：
1st, this utility model can using CCD survey wide camera lens the width of extrusion tyre surface is measured and rice tuple evidence reading
Take.
2 while be compared with tyre surface normal width, tyre surface standard meter again, by adjusting subordinate line motor speed, it is ensured that tire
Face extrusion width meets technological requirement, realizes tyre surface extrusion width, the data statisticss of meter Chong.
3rd, here basis can be developed that tyre surface extrusion width, the data traceability of meter Chong, curve show, CPK is analyzed, be matched somebody with somebody square tube
The functions such as reason, parameter setting, report printing.
Feature of the present utility model and advantage will combine accompanying drawing by embodiment and be described in detail.
【Description of the drawings】
Fig. 1 is a kind of device composition figure of tyre surface extrusion width automatic regulating apparatus of this utility model；
Fig. 2 is a kind of schematic circuit of tyre surface extrusion width automatic regulating apparatus of this utility model；
Fig. 3 is a kind of tread width detection structural representation of tyre surface extrusion width automatic regulating apparatus of this utility model；
Fig. 4 is a kind of speed control principle schematic diagram of tyre surface extrusion width automatic regulating apparatus of this utility model.
In figure：1- shift knobs, 2- controllers, 21- master controllers, the first expansion modules of 22-, the second expansion modules of 23-,
24- original equipment communication modules, 25- survey wide controller CCLink modules, 3- train line PLC, 31- communication interfaces, 4- subordinate line motors,
5- rice counting wheels, 6- encoders, 7- rice claim, 8- rice claims display screen, 81- rice claims display screen communication module, 9- industrial computers, 10-CCD are surveyed
Wide camera lens, 11- warning lamps, 12- survey wide device display screen, 13- speed-regulating potentiometers, 14- dancers.
【Specific embodiment】
Fig. 1, Fig. 2, Fig. 3 and Fig. 4 is referred to, this utility model, including shift knob 1, controller 2, train line PLC3, subordinate line
Motor 4, rice counting wheel 5, encoder 6, rice claim 7, rice to claim display screen 8, industrial computer 9, CCD to survey wide camera lens 10, warning lamp 11, survey wide dress
Put display screen 12 and speed-regulating potentiometer 13；The controller 2 claims display screen with shift knob 1, train line PLC3, encoder 6, rice
8th, industrial computer 9, CCD is surveyed wide camera lens 10, warning lamp 11, surveys wide device display screen 12 and be electrically connected with, train line PLC3 and subordinate line
Motor 4, speed-regulating potentiometer 13 are electrically connected with, and encoder 6 is installed on rice counting wheel 5；The controller 2 includes master controller
21st, the first expansion module 22, the second expansion module 23, original equipment communication module 24, the wide controller CCLink modules 25 of survey, master control
Device processed 21 is electrically connected with the first expansion module 22, the second expansion module 23, and the second expansion module 23 communicates mould with original equipment
Block 24 is electrically connected with, and original equipment communication module 24 is electrically connected with wide controller CCLink modules 25 are surveyed；The rice claims display screen 8
Display screen communication module 81, rice is claimed to claim display screen 8 to claim display screen communication module 81 to be connected with controller 2 by rice with rice,
Rice is connected with below rice title display screen 8 and claims 7.
Specifically, the shift knob 1 includes that handss auto-switching push button, settings button, rice claim to intervene button.
Specifically, the master controller 21 is FX3U-32MR Mitsubishi PLCs；First expansion module 22 is FX3U-232-
BD extends communication module, for claiming display screen 8 to communicate with rice；Second expansion module 23 is FX3U-16CCL extension communication moulds
Block, communicates for the CCLink with original equipment communication module 24；The original equipment communication module 24FX2N-32CCL communication modules；
Described survey wide controller CCLink modules 25 and survey wide camera lens 10, the wide device display screen 12 of survey with CCD be electrically connected with；The master control
Device processed 21 is electrically connected with shift knob 1, encoder 6, industrial computer 9, warning lamp 11, the first expansion module 22 and train line
Communication interface 31 on PLC3 is electrically connected with.
Specifically, the train line PLC3 is used for receiving 2 signal of controller and sends a control signal to subordinate line motor 4, adjusts
Fast potentiometer 13, sending to the control signal of subordinate line motor 4 includes signal for faster, reduce-speed sign.
Specifically, the encoder 6 is used for recording the number of turns that rice counting wheel 5 is turned over, and transmits signals to controller 2.
Specifically, the industrial computer 9 is used for the data for receiving the transmission of controller 2, and data include width data, rice tuple
According to.
Specifically, the CCD surveys wide camera lens 10 and is used for detecting tyre surface extrusion width, and surveying wide device display screen 12 is used for showing
Tyre surface extrusion width.
Specifically, the warning lamp 11 is used for the control signal for receiving controller 2, and lights.
Utility model works process：
A kind of tyre surface extrusion width automatic regulating apparatus of this utility model in the course of the work, as shown in Figure 1, give as security by tyre surface
Go out system when production line starts to produce or change specification and main given speed is adjusted in manual mode, now operative employee, when master gives
When constant speed degree and tread width value and tyre surface rice are satisfied by technological requirement again, system can be switched to automatically, and switch and arrange
Button realized by shift knob 1；During the normal extrusion of tyre surface, the width of tyre surface will not frequently ripple on a large scale
Dynamic, width fluctuations are slow, gradual changes, due to measurement in real time, thus can judge speed from the variation tendency of tread width
Regulation trend, when the trend of the two is merged well, just can be by width preferably model of the control in technological requirement
In enclosing.Due to the Retarder theory and gradually changeable of tread width fluctuation, behind we can go out from change width Trend judgement above
Width, and PID control is carried out according to the value for judging, the regulating system of device tool is dynamic.
As shown in Figure 2, controller 2 includes that master controller 21, the first expansion module 22, the second expansion module 23, original set
Standby communication module 24, the wide controller CCLink modules 25 of survey, Mitsubishi PLC of the master controller 21 for FX3U-32MR models, used as most
The controller of core, processing data send information；Extension communication module of first expansion module 22 for FX3U-232-BD models,
Realize the communication for claiming gauge outfit with original equipment rice；Second expansion module 23 is the extension communication module of FX3U-16CCL models, realizes
Communicate with the CCLink of original equipment communication module 24；Original equipment communication module 24 is FX2N-32CCL communication modules；Survey wide control
Device CCLink modules 25 are surveyed wide camera lens 10, survey the data of wide device display screen 12 for receiving CCD.
As shown in Figure 3, wide camera lens 10 and encoder 6 are surveyed equipped with two CCD in both sides：One CCD surveys wide camera lens 10 and is connecing
Fetch bit is put, at about one meter of outlet of extruder, for detecting the width of the firm extrusion of tyre surface；Another CCD surveys wide camera lens 10 and fills
On rear side of rice claims, for detect tyre surface shunk after width；Encoder 6 is used for the distance after detecting the adjustment of extrusion tyre surface, leads to
Cross the record number of turns of encoder 6 and be multiplied by 5 external diameter of rice counting wheel.
As shown in Figure 4, controller 2 includes signal for faster or reduce-speed sign to the signal of train line PLC3.When the dress
Put in auto state when, the device by measure width value, measurement rice weight values and adjusted value be compared：1st, measurement width value and
Rice weight values be more than the adjusted value upper limit, then by signal for faster from controller 2 give train line PLC3, then by train line PLC3 export to
Speed-regulating potentiometer 13, increases subordinate line speed；If measurement width value and rice weight values be less than adjusted value lower limit, by reduce-speed sign from
Train line PLC3 given by controller 2, then exported to speed-regulating potentiometer 13 by train line PLC3, reduces subordinate line speed, by width with
The middle limit value control of weight；2nd, when measurement width value is more than the adjusted value upper limit but rice weight values are in adjusting range, or measurement is wide
Angle value is in adjusting range, rice weight values are less than adjusted value lower limit, then system presses upper limit control in width；3rd, when measurement width value is little
In adjusted value lower limit but rice weight values are in adjusting range, or measurement width value in adjusting range, rice weight values be more than adjusted value
Lower limit, then system press width lower limit control；4th, when wide 10 no data of camera lens of equipment appearance abnormal such as CCD surveys, encoder 6 are countless
When claiming 7 no datas or data abnormal gathered data occur and exceed margin of tolerance value according to, rice, system output is reported to the police, and reminds operator
Member is processed in time, and the tread width for being so effectively guaranteed extrusion below meets the requirements, and the signal of warning passes through warning lamp 11
Send.Tread width adjusting range value, tyre surface rice recanalization value range, tread width tolerance value, tyre surface rice weight tolerance value, tyre surface
Width normalized value, tyre surface rice weight standard value can be set respectively, and adjusted value outline is less than tolerance value.
This utility model, can using CCD survey wide camera lens the width of extrusion tyre surface is measured and rice tuple evidence reading
Take, while be compared with tyre surface normal width, tyre surface standard meter again, by adjusting subordinate line motor speed, it is ensured that tyre surface extrusion
Width meets technological requirement, realizes tyre surface extrusion width, the data statisticss of meter Chong.Meanwhile, tyre surface signature can be developed in here basis
Go out width, the data traceability of meter Chong, curve show, the function such as CPK is analyzed, formulation management, parameter setting, report printing.
Above-described embodiment be to explanation of the present utility model, be not to restriction of the present utility model, any new to this practicality
Scheme after type simple transformation belongs to protection domain of the present utility model.
Claims (8)
1. a kind of tyre surface extrusion width automatic regulating apparatus, it is characterised in that：Including shift knob (1), controller (2), linkage
Line PLC (3), subordinate line motor (4), rice counting wheel (5), encoder (6), rice claim (7), rice to claim display screen (8), industrial computer (9), CCD
Survey wide camera lens (10), warning lamp (11), survey wide device display screen (12) and speed-regulating potentiometer (13)；Controller (2) with open
Closing button (1), train line PLC (3), encoder (6), rice claims display screen (8), industrial computer (9), CCD to survey wide camera lens (10), warning
Lamp (11), survey wide device display screen (12) and be electrically connected with, train line PLC (3) and subordinate line motor (4), speed-regulating potentiometer (13)
It is electrically connected with, encoder (6) is installed on rice counting wheel (5)；Described controller (2) include master controller (21), the first extension
Module (22), the second expansion module (23), original equipment communication module (24), wide controller CCLink modules (25) of survey, main control
Device (21) is electrically connected with the first expansion module (22), the second expansion module (23), the second expansion module (23) and original equipment
Communication module (24) is electrically connected with, and original equipment communication module (24) is electrically connected with wide controller CCLink modules (25) is surveyed；Institute
Stating rice claims display screen (8) to claim display screen communication module (81), rice to claim display screen (8) to claim display screen communication module by rice with rice
(81) it is connected with controller (2), rice claims to be connected with rice below display screen (8) and claims (7).
2. a kind of tyre surface extrusion width automatic regulating apparatus as claimed in claim 1, it is characterised in that：The shift knob
(1) include that handss auto-switching push button, settings button, rice claim to intervene button.
3. a kind of tyre surface extrusion width automatic regulating apparatus as claimed in claim 1, it is characterised in that：The master controller
(21) it is FX3U-32MR Mitsubishi PLCs；Described first expansion module (22) be FX3U-232-BD extend communication module, for rice
Claim display screen (8) communication；Described second expansion module (23) are that FX3U-16CCL extends communication module, for communicating with original equipment
The CCLink communications of module (24)；Original equipment communication module (24) FX2N-32CCL communication modules；The survey width controller
CCLink modules (25) are surveyed wide camera lens (10), wide device display screen (12) of survey with CCD and are electrically connected with；Master controller (21)
Be electrically connected with shift knob (1), encoder (6), industrial computer (9), warning lamp (11), the first expansion module (22) with linkage
Communication interface (31) on line PLC (3) is electrically connected with.
4. a kind of tyre surface extrusion width automatic regulating apparatus as claimed in claim 1, it is characterised in that：The train line PLC
(3) it is used for receiving controller (2) signal and sending a control signal to subordinate line motor (4), speed-regulating potentiometer (13), sends to subordinate line
The control signal of motor (4) includes signal for faster, reduce-speed sign.
5. a kind of tyre surface extrusion width automatic regulating apparatus as claimed in claim 1, it is characterised in that：Encoder (6)
For recording the number of turns that rice counting wheel (5) is turned over, and transmit signals to controller (2).
6. a kind of tyre surface extrusion width automatic regulating apparatus as claimed in claim 1, it is characterised in that：Industrial computer (9)
For receiving the data that controller (2) is transmitted, data include width data, rice tuple evidence.
7. a kind of tyre surface extrusion width automatic regulating apparatus as claimed in claim 1, it is characterised in that：The CCD surveys wide mirror
Head (10) is used for detecting that tyre surface extrudes width that surveying wide device display screen (12) to be used for showing that tyre surface extrudes width.
8. a kind of tyre surface extrusion width automatic regulating apparatus as claimed in claim 1, it is characterised in that：Warning lamp (11)
For receiving the control signal of controller (2), and light.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620831111.1U CN206011696U (en) | 2016-08-02 | 2016-08-02 | A kind of tyre surface extrusion width automatic regulating apparatus |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620831111.1U CN206011696U (en) | 2016-08-02 | 2016-08-02 | A kind of tyre surface extrusion width automatic regulating apparatus |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206011696U true CN206011696U (en) | 2017-03-15 |
Family
ID=58246775
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201620831111.1U Active CN206011696U (en) | 2016-08-02 | 2016-08-02 | A kind of tyre surface extrusion width automatic regulating apparatus |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN206011696U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106079372A (en) * | 2016-08-02 | 2016-11-09 | 腾森橡胶轮胎（威海）有限公司 | A kind of tyre surface extrusion width automatic regulating apparatus |
| CN106079372B (en) * | 2016-08-02 | 2024-05-14 | 腾森橡胶轮胎（威海）有限公司 | Automatic tread extrusion width adjusting device |
-
2016
- 2016-08-02 CN CN201620831111.1U patent/CN206011696U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106079372A (en) * | 2016-08-02 | 2016-11-09 | 腾森橡胶轮胎（威海）有限公司 | A kind of tyre surface extrusion width automatic regulating apparatus |
| CN106079372B (en) * | 2016-08-02 | 2024-05-14 | 腾森橡胶轮胎（威海）有限公司 | Automatic tread extrusion width adjusting device |
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| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant |