CN205999160U - Electric generator inner cooling moisture film Purification of alkali control process device - Google Patents
Electric generator inner cooling moisture film Purification of alkali control process device Download PDFInfo
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- CN205999160U CN205999160U CN201620659430.9U CN201620659430U CN205999160U CN 205999160 U CN205999160 U CN 205999160U CN 201620659430 U CN201620659430 U CN 201620659430U CN 205999160 U CN205999160 U CN 205999160U
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- electric generator
- inner cooling
- water
- generator inner
- cooling water
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Abstract
This utility model is related to a kind of electric generator inner cooling moisture film Purification of alkali control process device, the water inlet pipe (20) of device is connected with electric generator inner cooling water bypass (23), the outlet of device is returned directly to electric generator inner cooling water tank (22), detect that inner cold water enters the water entry pressure of device by the pressure gauge on the spot (1) being arranged on entrance pipe, electric generator inner cooling water enters deionization part after entering device.This utility model device has that structure is simple, low cost, inner cold water electrical conductivity is minimum, pH value is moderate, and content of copper ion is minimum, improves the insulating properties of electromotor, the advantage of cycle of operation length to greatest extent.Method of the present utility model have the advantages that process is simple, easy to operate, there is certain automaticity.
Description
Technical field：
This utility model is related to a kind of electric generator inner cooling moisture film Purification of alkali control process device.
Background technology：
Have that single-machine capacity is big due to water-cooled generator, small volume, lightweight the features such as, therefore, in high-rating generator
It is used widely in group.Water-cooled generator group is too numerous to enumerate because of the accident caused by inner cold water water quality inferiority, in order to prevent here
The generation of class accident, both at home and abroad the corrosion mechanism to inner cold water water quality and copper and anti-corrosion method carry out numerous studies it was therefore concluded that：
A. inner cold water electrical conductivity is lower, and electrical insulation properties are better, and the insulation faults such as electric flashover will not occur；B. copper corrosion is basic
Reason is to there is dissolved oxygen and dissolved carbon dioxide in inner cold water, and the bivalent cupric ion producing in corrosion process in addition is to corruption
Erosion has acceleration；C. corrosion product enters inner cold water, is stopped by generator field and deposits, may lead in stator bar
Hollow core conductor is gradually blocked by copper corrosion product or flow area reduces, and causes generator coil temperature to rise, or even scaling loss.
Water-cooled generator hollow wire generally uses industrial pure copper manufacture.Corrosion speed in oxygen-free water for the fine copper
Degree is very low, only 10-4g/(m2H) the order of magnitude.Carbon dioxide and dissolving is contained due to filling in electric generator inner cooling water
Oxygen, makes water be in subacidity, and in aerobic, the corrosion rate of copper just greatly increases.Here it is due in water free two
Carbonoxide destroys the protecting film on copper surface, longer with the unit operation time, and the stripping quantity of copper is gradually increased.Cold in finding
The water system copper content rate of climb is very fast and higher, and just the water- cooling generator in explanation stator bar occurs serious electrochemistry
Corrosion.Copper pipe surface after corrosion exposes the color of matrix copper alloy, but no metallic luster, and surface is substantially smooth or slightly concavo-convex
Injustice, tube wall is bright fresh thinning, the pattern in homogeneous corrosion.
In addition, the corrosion product that electrochemical corrosion key character is copper occurs packing phenomenon at electronegative potential, rotten
Erosion product is only attached on the tube wall surface of corrosion location on a small quantity, and major part all comes off from tube wall and enters cooling medium.
Stator bar is stopped by generator field and deposits, thus leading to hollow wire gradually to be blocked by Cu oxide or through-flow face
Amass and diminish, cause stator coil temperature to raise, some copper dirts peel off and may block bar especially during Unit Commitment
Circulation part, makes to be blocked coil or iron core temperature raises and even burns.Its harm has at 2 points：The corrosion rate of usual copper is with temperature
That spends increases and rapidly increases.Therefore, coil temperature raises, and can lead to the accelerated corrosion of copper.If do not controlled early, it will cause
Electromotor bar hot-spot and damage, severe patient insulation breakdown causes ground fault.Therefore, control the corrosion of copper, prevent copper
The deposition of corrosion product is to ensure that the important measures that engine health runs.
Content of the invention：
The purpose of this utility model is unqualified in order to solve generation current machine inner cold water water quality, and hollow copper conductor corrosion is existing
The problem of elephant, provides electric generator inner cooling moisture film Purification of alkaliization to control the electric generator inner cooling moisture film Purification of alkaliization adopting to control employing
Processing meanss.The technical solution of the utility model is：A kind of electric generator inner cooling moisture film Purification of alkaliization controls the processing meanss adopting,
Film process (7) and ion exchanger (19) component film cleaning system, by by the concentrated water side of film process (7) and ion exchanger
(19) water inlet pipe (20) being attached device is connected with electric generator inner cooling water bypass (23), and the outlet of device is returned directly to
By the pressure gauge on the spot (1) that is arranged on entrance pipe, electric generator inner cooling water tank (22), detects that what inner cold water entered device enters water
Pressure, electric generator inner cooling water enters deionization part after entering device, sequentially passes through check-valves (2), flow transducer (3), enters
Make a slip of the tongue filter (4), then pass through inlet flow rate meter (6), enter into booster pump (5) and carry out boosting again and enter into film process (7), entrance
Effusion meter (6) shows discharge, and after the process via film process (7) for the electric generator inner cooling water, a part of film produces water via outlet
Filter (10) returns in inner cold water case (22) by export pipeline (21), and export pipeline shows equipped with outlet pressure on (21)
(8) carry out the running status of detection means, another part concentrated water enters into ion exchanger (19) via recycle stream gauge (9) and carries out
Turn again to the entrance of booster pump (5) after ionic adsorption, and be re-introduced into film process (7) carry out film decontamination cycle again,
Alkalization switch board (12) enters water main valve (11) by water inlet pipe (20) plus alkali cabinet and carries out on-line period to electric generator inner cooling water
Detection.
Insoluble In Crystal Solid Copper that this utility model device exists to water- cooling generator and other zwitterions are by the selection of film
Property work principle of filter carry out filtration treatment and simultaneously using the mode of ion exchange copper ion is carried out absorption and simultaneously removal in cold
Zwitterion in water, to reach the reduction electrical conductivity that purifies water, and carries out alkali by the control system that alkalizes to water- cooling generator
Change is processed.So, automatically adjusted by intelligence control system, make inner cold water pH value be 7.605～9.00；Electrical conductivity is 0
～2.00us/cm.The expert diagnostic system that film purification alkalization processing meanss carry can be made according to the real time data that device uses
Correlated judgment, and data judgement is carried out to the worsening reason of water- cooling generator according to related real time data, corresponding solution is provided
Certainly scheme and processing method.
This utility model principle is as follows：
Electric generator inner cooling moisture film Purification of alkali control device be by using film cleaning principle to the copper in inner cold water from
Son carries out filtration treatment, carries out adsorbing the content of copper ion reducing inner cold water by ion exchange resin respectively simultaneously, is controlled by alkalization
Cabinet processed to suppress the copper corrosion phenomenon of water- cooling generator to add the pH value that alkaline matter improves inner cold water.Thus reaching electromotor
The qualified safe and stable operation with guarantee electromotor of water- cooling generator water quality.
This utility model utilizes film to purify the solid-state copper ion of particulate and the inner cold water alkalizing in internal cold water
Divalent ion in system is filtered to be adsorbed it is ensured that integrally by the impurity after filtering by selected ion exchange resin
The outlet content of copper ion of device be 0, simultaneously pass through dosing pump under the control of intelligent controller continued smooth to inner cold water
System exports akaline liquid, reduces copper ion and improves inner cold water pH value, thus ensureing that electric generator inner cooling water system can
Obtain safety under state, economic, smoothly operation in low conductance high ph-values.
Due to the pure characteristic of electric generator inner cooling water, the monovalent ion being primarily present in inner cold water is to heighten inner cold water pH's
Based on sodium ion, divalent ion is based on copper ion.Wherein part electric generator inner cooling water is due to the shadow of its running status and operating mode
Sound also can produce the copper ion of monovalence.
Electric generator inner cooling water carries out boost operations by booster pump (5) to electric generator inner cooling water after entering device, makes generating
Machine inner cold water passes through film process (7) in high pressure conditions.By the self character of film process (7), the ion in inner cold water is sieved
Choosing.Can there is one, bivalent cupric ion to electric generator inner cooling water and retain in the characteristic film process (7) according to film process (7).
By being attached the concentrated water side of film process (7) with ion exchanger (19), under so that film process (7) is retained
High conductance, the inner cold water of high ion concentration carry out the copper ion of iterative cycles absorption and device water outlet in ion exchanger (19)
Content reaches minimum, thus reaching the effect no dope discharge of film process (7) water use efficiency 100%, minimizing electric generator inner cooling water
Water loss reaches the effect of energy-saving and emission-reduction.
By to the concentrated water of film process (7) in ion exchanger (19) iterative cycles extend the copper ion under being trapped
The time contacting with ion exchanger (19), enhance ion exchanger (19) in electric generator inner cooling water due to corrosion produce
The adsorption effect of copper ion, also improves the utilization rate of ion exchanger (19) simultaneously.
Simultaneously according to film process (7) for the low characteristic of the little monovalent ion rejection of ionic radius, dosing pump (17) to
Electric generator inner cooling water adds and improves the basic agent sodium hydroxide of pH and then significantly can pass through film process (7), will not be at envelope
The a large amount of retention of reason (7) enters into ion exchanger (19) and is adsorbed thus reducing the consumption of ion exchange column, reduces dosing pump
(17) operating frequency reduces the consumption of basic agent.
The main alkalization control section of electric generator inner cooling moisture film Purification of alkali control device is alkalization switch board (12), passes through
Control adds simultaneously for the online data detection to electric generator inner cooling water for the online detection and control instrument (24) in alkalization switch board (12)
Teat pipette (17) smoothly adds alkaline matter sodium hydroxide in electric generator inner cooling water, makes the electrical conductivity of electric generator inner cooling water can
Set-point is reached in the case of control.The running status of online detection and control instrument (24) intelligent control ion exchanger (19) simultaneously
Ensure that electric generator inner cooling water conductivity and pH value fluctuate in the reasonable scope, make electric generator inner cooling water be constantly in optimum state simultaneously
Simultaneously the chemical consumption of package unit and resin loss reach minimum.
Online detection and control instrument (24) have certain intelligent, can be according to default set-point to electric generator inner cooling water
Carry out intelligent control, and there is perfect alarm mechanism making the operation of package unit more stablize safety.
Online detection and control instrument (24) communication function can carry out Data Communication in Computer Networks by the sim card installed in instrument,
User can be made to pass through whenever mobile phone app can recognize device actual motion shape in real time by data communication facility
Condition.
This utility model device has that structure is simple, low cost, inner cold water electrical conductivity is minimum, pH value is moderate, copper ion
Content is minimum, improves the insulating properties of electromotor, the advantage of cycle of operation length to greatest extent.Method of the present utility model has
Process is simple, easy to operate, there is certain automaticity.
Brief description：
Fig. 1 is this utility model device connection diagram in electric generator inner cooling water system.
Fig. 2 is the deionization film cleaning system connection diagram of this utility model device.
Fig. 3 is the alkalization control section system connection diagram of this utility model device.
Specific embodiment：
Electric generator inner cooling moisture film Purification of alkali control process device as shown in Figure 1：Film process 7 and ion exchanger 19 form
Film cleaning system, by being attached water inlet pipe 20 and the electromotor of device by the concentrated water side of film process 7 and ion exchanger 19
Inner cold water bypass 23 is connected, and the water inlet pipe 20 of device is connected with electric generator inner cooling water bypass 23, and the outlet of device is direct
Return to electric generator inner cooling water tank 22.
Electric generator inner cooling water system is respectively by electric generator inner cooling water tank 22, generator driven water cooler 25, electromotor as shown in Figure 1
Water- cooling generator filter 26, electric generator inner cooling water pump 28, stator winding hollow core conductor 29 form.Electric generator inner cooling moisture film purifies
Alkalization link position in electric generator inner cooling water system for the control device be in FIG shown by electric generator inner cooling water bypass 23
27 being attached.
As shown in Fig. 2 by the pressure gauge on the spot 1 being arranged on entrance pipe detect inner cold water enter device enter hydraulic pressure
Power, electric generator inner cooling water enters deionization part after entering device, sequentially passes through check-valves 2, flow transducer 3, ingress filtering
Device 4, then pass through inlet flow rate meter 6, enters into booster pump 5 and carries out boosting again and enter into film process 7, inlet flow rate meter 6 show into
Discharge, after the process via film process 7 for the electric generator inner cooling water, a part of film produces water and passes through outlet via outlet filter 10
Road 21 returns in inner cold water case 22, and export pipeline 21 shows 8 running statuses carrying out detection means, another portion equipped with outlet pressure
Point concentrated water enters into ion exchanger 19 via recycle stream gauge 9 and carries out turning again to the entrance of booster pump 5 after ionic adsorption, and
And be re-introduced into film process 7 and carry out film decontamination cycle again, the alkali cabinet that adds that alkalization switch board 12 passes through on water inlet pipe 20 enters water
Main valve 11 carries out on-line period detection to electric generator inner cooling water.
As shown in figure 3, the online data to electric generator inner cooling water for the online detection and control instrument 24 in alkalization switch board 12
Detection, alkalization switch board 12 controls dosing pump 17 smoothly to add alkaline matter sodium hydroxide in electric generator inner cooling water, makes to send out
The electrical conductivity of motor inner cold water reaches set-point, online detection and control instrument 24 intelligent control ion exchange in the case of controlled
The running status of device 19 ensures that electric generator inner cooling water conductivity and pH value fluctuate in the reasonable scope, and alkalization switch board 12 is by electronics
Effusion meter 13, conductance flow cell 14, pH flow cell 15, molten medicine-chest 16, dosing pump 17, online detection and control instrument 24 form.Logical
Cross on water inlet pipe 20 plus alkali cabinet to enter water main valve 11 and carry out on-line period to electric generator inner cooling water, by conductance flow cell 14, pH flows
Logical pond 15 carries out Data Detection to electric generator inner cooling water, and online detection and control instrument 24 passes through on-line checking data to dosing pump 17
It is controlled, the alkalescent medicine in molten medicine-chest 16 is added to by adding alkali cabinet outlet main valve 18 by export pipeline 21 by dosing pump 17
In eventually pass back in inner cold water case 22.Thus reaching the effect that internal cold water storage cistern improves pH.
As shown in figure 3, deionization film cleaning system 25 water inlet is connected with electric generator inner cooling water bypass 23, deionization film
The outlet of cleaning system is connected with electric generator inner cooling water tank 22.
Deionization film cleaning system forms：Check-valves 2, flow transducer 3, inlet filter 4, booster pump 5, inlet flow rate
Meter 6, film 7, outlet pressure show 8, recycle stream gauge 9, outlet filter 10, ion exchanger 19.
Alkalization control section：Plus alkali cabinet enters water main valve 11, alkalization switch board 12, plus alkali cabinet outlet main valve.
Claims (2)
1. electric generator inner cooling moisture film Purification of alkali control process device, is characterized in that：Film process (7) and ion exchanger (19) group
Film forming cleaning system, by being attached the water inlet pipe (20) of device by the concentrated water side of film process (7) and ion exchanger (19)
It is connected with electric generator inner cooling water bypass (23), the outlet of device is returned directly to electric generator inner cooling water tank (22), by being arranged on
Pressure gauge on the spot (1) on entrance pipe detects that inner cold water enters the water entry pressure of device, after electric generator inner cooling water enters device
Enter deionization part, sequentially pass through check-valves (2), flow transducer (3), inlet filter (4), then pass through inlet flow rate meter
(6), enter into booster pump (5) and carry out boosting again and enter into film process (7), inlet flow rate meter (6) shows discharge, electromotor
After the process via film process (7) for the inner cold water, a part of film produces water and passes through export pipeline (21) time via outlet filter (10)
To in inner cold water case (22), equipped with outlet pressure, export pipeline (21) shows that (8) come the running status of detection means, another portion
Point concentrated water enters into ion exchanger (19) via recycle stream gauge (9) and carries out turning again to booster pump (5) after ionic adsorption
Entrance, and be re-introduced into film process (7) and carry out film decontamination cycle again, alkalization switch board (12) is passed through on water inlet pipe (20)
Plus alkali cabinet enter water main valve (11) on-line period detection carried out to electric generator inner cooling water.
2. electric generator inner cooling moisture film Purification of alkali control process device according to claim 1, is characterized in that：Alkalization controls
Online detection and control instrument (24) in cabinet (12) detects, alkalization switch board (12) controls to the online data of electric generator inner cooling water
Dosing pump (17) smoothly adds alkaline matter sodium hydroxide in electric generator inner cooling water, so that the electrical conductivity of electric generator inner cooling water is existed
Set-point is reached, the running status of online detection and control instrument (24) intelligent control ion exchanger (19) is protected in the case of controlled
Card electric generator inner cooling water conductivity and pH value fluctuate in the reasonable scope, and the electric generator inner cooling water of alkalization switch board (12) leads to successively
Cross by electronic flowmeter (13), conductance flow cell (14), pH flow cell (15) carries out online data detection, by on-line checking control
Instrument (24) processed carries out intelligent control to dosing pump (17), passes through to add by the alkalescent medicine in molten medicine-chest (16) by dosing pump (17)
Alkali cabinet outlet main valve (18) is added to device export pipeline (21), enters eventually into inner cold water case (22) and completes inner cold water alkalization control
The process of system, deionization film cleaning system (25) water inlet is connected with electric generator inner cooling water bypass (23), and deionization film purifies
The outlet of system is connected with electric generator inner cooling water tank (22).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620659430.9U CN205999160U (en) | 2016-06-17 | 2016-06-17 | Electric generator inner cooling moisture film Purification of alkali control process device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620659430.9U CN205999160U (en) | 2016-06-17 | 2016-06-17 | Electric generator inner cooling moisture film Purification of alkali control process device |
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| Publication Number | Publication Date |
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| CN205999160U true CN205999160U (en) | 2017-03-08 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201620659430.9U Withdrawn - After Issue CN205999160U (en) | 2016-06-17 | 2016-06-17 | Electric generator inner cooling moisture film Purification of alkali control process device |
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| Country | Link |
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| CN (1) | CN205999160U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105948330A (en) * | 2016-06-17 | 2016-09-21 | 吕世杰 | Membrane purification and alkalization control processing device for generator internal cooling water |
-
2016
- 2016-06-17 CN CN201620659430.9U patent/CN205999160U/en not_active Withdrawn - After Issue
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105948330A (en) * | 2016-06-17 | 2016-09-21 | 吕世杰 | Membrane purification and alkalization control processing device for generator internal cooling water |
| CN105948330B (en) * | 2016-06-17 | 2018-12-18 | 吕世杰 | Electric generator inner cooling moisture film Purification of alkaliization controls processing unit |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20170308 Effective date of abandoning: 20181218 |