CN205998200U - A kind of metal rack bind hider - Google Patents
A kind of metal rack bind hider Download PDFInfo
- Publication number
- CN205998200U CN205998200U CN201620972445.0U CN201620972445U CN205998200U CN 205998200 U CN205998200 U CN 205998200U CN 201620972445 U CN201620972445 U CN 201620972445U CN 205998200 U CN205998200 U CN 205998200U
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- binding
- motor
- die ontology
- product
- metal rack
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Abstract
The utility model discloses a kind of metal rack bind hider, including platform, electric cabinet, platform is provided with detection means, binding mechanism, measurement apparatus, product placement mechanism, drive mechanism；Detection means includes motor, pressure transducer and connecting tooling；Motor is arranged on connecting tooling, and pressure transducer is arranged on the lower section of motor by slide block；Binding mechanism includes bundling body, binding chamber and binding ratchet；Radially it is provided with multiple bite films, motor is rotated axle rotation by bundling ratchet, realizes the folding of bite film in binding body；Product placement mechanism includes die ontology, jaw, mould rotating shaft, rotary cylinder and product and places extension platform；Mould rotating shaft is connected with rotary pneumatic cylinder shaft by axle sleeve；The upper surface of die ontology is provided with the V-type groove placing support.This utility model quality of production is high, binding concordance is good, stable performance, and time saving and energy saving, fault rate is low；Structure is simple, easy to maintenance, long service life.
Description
Technical field
This utility model is related to a kind of bind hider, more particularly, to a kind of metal rack bind hider.
Background technology
For a long time, the support binding equipment on market is abroad monopolized always, its complex structure, and maintenance cost is high, knot
Structure is typically made up of fixture transfer device, pneumatic binding apparatus, control chamber, pressure sensor device, motor, diameter measuring device,
And be aided with automatic control system and be controlled by.
Because binding apparatus are pneumatic means, seizing force is uneven so that the homogeneity of product of binding is not up to standard, quality model
Enclose excessive, product riskses coefficient is higher, and bundle data and cannot present in a tabular form, the collection to data and statistical work
Bring certain inconvenience.In addition, equipment also has the shortcoming in many applications in maintenance and maintenance, such as：External in practice
SC-1200 model strapper is frequently encountered following several frequently seen problem during using：Run binding process time longer, bundle
The power of tying up can not be with real-time storage, and data can only be seen in real time, but cannot normally derive or be saved in office form, and bundle size
Manual measurement is needed to judge, data uniformity is bad etc.；Further, since being pneumatic control, the beating scope of air inflow cannot be controlled
System, structural grouping space is less in addition, very inconvenient when leading to maintenance of equipment and safeguarding, increased time and the difficulty of solve problem
Degree, due to the natural unstability of pneumatic components and parts, also can directly affect cost and the quality control of production.
Utility model content
In order to solve the weak point in above-mentioned technical problem, this utility model provides a kind of metal rack bind hider.
In order to solve above-mentioned technical problem, the technical solution adopted in the utility model is：A kind of metal rack bind hider, bag
Include platform, electric cabinet, platform is provided with detection means, binding mechanism, measurement apparatus, product placement mechanism, drive mechanism；Inspection
Survey device and include motor, pressure transducer and connecting tooling；Motor is arranged on connecting tooling, and pressure transducer leads to
Cross the lower section that slide block is arranged on motor；Slide block is connected with the screw mandrel of motor；
Binding mechanism includes bundling body, binding chamber and binding ratchet；Binding ratchet one end is contacted with pressure transducer point,
The other end is passed through rotary shaft and is connected with binding chamber；Rotary shaft is located at the center of binding mechanism, runs through binding chamber and binding body；Bundle
Tie up in body and be radially provided with multiple bite films, motor is rotated axle rotation by bundling ratchet, thus driving occlusion
Piece realizes folding；
Product placement mechanism includes die ontology, jaw, mould rotating shaft, rotary cylinder and product and places extension platform；Mould
Rotating shaft and rotary cylinder are arranged in die ontology, and mould rotating shaft is connected with rotary pneumatic cylinder shaft by axle sleeve；Jaw is arranged on mould
The upper surface of tool body, its lower end is connected with mould rotating shaft；The upper surface of die ontology is provided with the V-type groove placing support；
Product is placed and is extended platform and be arranged on the side near measurement apparatus for the die ontology, and the upper surface of its upper surface and die ontology is held
Flat；V-type groove extends through product and places the upper surface extending platform；Product placement mechanism is placed mounting seat by product and is arranged on biography
On motivation structure；
Measurement apparatus are arranged between binding mechanism and product placement mechanism, and the middle part of measurement apparatus offers measurement chamber,
Measurement intracavity is provided with the laser-correlation area that two-axis laser is formed to loophole transmitting.
It is provided with PC main frame and PLC in electric cabinet；Drive mechanism includes straight line cylinder, and product is placed mounting seat and is arranged on directly
On the guide rail of line cylinder；Electric cabinet is connected with rotary cylinder and straight line cylinder respectively by air-path interface, and electric cabinet passes through line
Cable interface is connected with motor.
Bite film one end is connected with rotary shaft, the other end and fixing pin connection；Bite film is correspondingly arranged with steady pin, occlusion
The number of piece is the integral multiple of steady pin number.
Binding ratchet is arc with the contact surface of pressure transducer；And the angle of contact surface to rotating shaft center be 30～
35°.
The upper surface of die ontology is provided with concave station；The depth of concave station and the deep equality of V-type groove.
Jaw includes linking arm and half round pin of L-shaped；Linking arm one end is connected with mould rotating shaft, the other end pass through jackscrew with
Semicircle pin connection；Half round pin is plane towards the one side of die ontology；Rotary cylinder driven mold pivot, mould rotating shaft leads to
Crossing linking arm drives half round pin to move in the upper surface of die ontology, and the support being placed in V-type groove is clamped.
The central horizontal line of V-type groove is overlapped with the central horizontal line in measurement chamber, the central horizontal line in binding chamber.
Pressure transducer is the diaphragm type sensor of exportable analog signalses, and motor is 485 communication motors.
This utility model compared with traditional support bind hider, due to using PC+PLC double control Model Design, producing matter
Amount is high, binding concordance is good, stable performance, and data editable can derive, can preserve, and technical process is visible, process is defeated
After entering, only product need to be put into specified clamping position, step on foot switch, you can be automatically performed transmission and the process of binding, save
Shi Shengli, fault rate is low.Additionally, this utility model has, structure is simple, easy to maintenance, cost is moderate, long service life excellent
Point, is suitable for large-scale production application.
Brief description
The utility model is described in further detail with reference to the accompanying drawings and detailed description.
Fig. 1 is three-dimensional structure diagram one (not including electric cabinet) of the present utility model.
Fig. 2 is three-dimensional structure diagram two (not including electric cabinet) of the present utility model.
Fig. 3 is the front view of this utility model product placement mechanism.
Fig. 4 is the top view of Fig. 3.
Fig. 5 is the connection diagram of this utility model detection means and binding mechanism.
Fig. 6 is the front view of this utility model electric cabinet.
Fig. 7 is the top view of Fig. 6.
Fig. 8 is the structural representation that this utility model product places mounting seat.
In figure：1st, motor；2nd, pressure transducer；3rd, connecting tooling；4th, slide block；5th, bundle body；6th, bundle chamber；7、
Binding ratchet；8th, rotary shaft；9th, die ontology；10th, jaw；11st, mould rotating shaft；12nd, rotary cylinder；13rd, product is placed and is extended
Platform；14th, V-type groove；15th, product places mounting seat；16th, measurement apparatus；17th, electric cabinet；18th, straight line cylinder；19th, guide rail；20、
Air-path interface；21st, steady pin；22nd, rotary pneumatic cylinder shaft；23rd, binding mechanism mounting seat；24th, measure display；25th, platform.
Specific embodiment
As shown in Fig. 1～Fig. 8, this utility model includes platform 25, electric cabinet 17, platform 25 is provided with detection means,
Binding mechanism, measurement apparatus 16, product placement mechanism, drive mechanism.
Wherein, detection means is located at the left side of binding mechanism, and product placement mechanism is arranged on the right side of binding mechanism and leads to
Cross drive mechanism to be fixed on platform；Measurement apparatus 16 are arranged between binding mechanism and product placement mechanism, measurement apparatus 16
Middle part offer measurement chamber, measurement intracavity is provided with two-axis laser to loophole, is specifically arranged on the corresponding medial surface in measurement chamber,
Transmitting forms laser-correlation area.
Detection means of the present utility model includes motor 1, pressure transducer 2 and connecting tooling 3.More specifically,
Motor 1 is arranged on connecting tooling 3, and positioned at the top of whole detection means, pressure transducer 2 is arranged on by slide block 4
The lower section of motor 1；Slide block 4 is connected with the screw mandrel of motor 1；So motor 1 is done by screw mandrel band movable slider 4
Move up and down, such pressure transducer 2 is also with up and down motion.
Binding mechanism specifically includes binding body 5, binding chamber 6 and binding ratchet 7；Binding ratchet 7 one end and pressure sensing
2 points of contacts of device, the other end is passed through rotary shaft 8 and is connected with binding chamber 6；Rotary shaft 8 is located at the center of binding mechanism, runs through binding chamber
6 and binding body 5；Radially it is provided with multiple bite films in binding body 5；When pressure transducer 2 is with motor 1 screw mandrel
When driving and moving, drive coupled binding ratchet 7 to move, binding ratchet 7 is further driven to 8 turns of rotary shaft simultaneously
Dynamic, thus driving bite film to realize folding.The concrete set-up mode of bite film is：Bite film one end is connected with rotary shaft 8, another
End is connected with steady pin 21.So when rotary shaft 8 is moved, bite film carries out circumference extruding action and realizes folding, finally real
The now pressing to support.
Additionally, this utility model is set to arc by bundling the contact surface that ratchet 7 is with pressure transducer 2, so can carry
The pressure value certainty of measurement of high contact point；And further the angle at contact surface to rotary shaft 8 center is set to 30～35 °.
Show, the most accurate in the stress test of this angular range value, error is less, particularly by substantial amounts of data experiment for a long time
32 °, measurement effect is more excellent, and fault rate is low.
Product placement mechanism includes die ontology 9, jaw 10, mould rotating shaft 11, rotary cylinder 12 and product and places extension
Platform 13；Mould rotating shaft 11 and rotary cylinder 12 are arranged in die ontology 9, and mould rotating shaft 11 passes through axle sleeve and rotary pneumatic cylinder shaft 22
Connect；Jaw 10 is arranged on the upper surface of die ontology 9, and its lower end is connected with mould rotating shaft 11；The upper surface of die ontology 9 sets
It is equipped with the V-type groove 14 placing support；Product is placed extension platform 13 and is arranged on the side near measurement apparatus 16 for the die ontology 9,
Its upper surface is maintained an equal level with the upper surface of die ontology 9；V-type groove 14 extends through product and places the upper surface extending platform 13.This reality
It is to place support for die ontology 9 to use with new V-type groove 14, and, in order that convenient, in mould when manually placing
The upper surface of tool body 9 is provided with concave station；The depth of concave station and the deep equality of V-type groove 14.The present embodiment is by the depth of concave station
Degree is arranged on 3-5mm, typically ideal in 4mm, can meet most people finger and place during support and die ontology 9 upper surface
Contact gap require.
It is provided with PC main frame and PLC, using PC+PLC double control pattern in electric cabinet 17 of the present utility model；And in electricity
Switch, display lamp, air-path interface 20 are provided with the outer case of control case 17, measure the part such as display 24, electric cabinet 17 also with
The foot switch of peripheral hardware has circuit connecting relation, conveniently realizes on-off control to detection means, binding mechanism etc..This utility model
Drive mechanism include straight line cylinder 18, product placement mechanism by product place mounting seat 15 be arranged on leading of straight line cylinder 18
On rail 19.Electric cabinet 17 is connected with rotary cylinder 12 and straight line cylinder 18 respectively by air-path interface 20, and electric cabinet 17 passes through
Cable interface is connected with motor 1.
More specifically, jaw of the present utility model includes linking arm and half round pin of L-shaped；Linking arm one end and mould turn
Axle connects, and the other end passes through jackscrew and semicircle pin connection；Half round pin is plane towards the one side of die ontology；Rotary cylinder drives
Mould rotating shaft moves, and mould rotating shaft drives half round pin in the motion of the upper surface of die ontology 9 by linking arm, to being placed on V-type
Support in groove 14 is clamped.The concrete direction of motion of half round pin is the arcuate movement of 90 ° of scopes, when its with mould this
The upper surface of body 9 is parallel, that is, secure the stand in V-type groove 14, realizes clamping；When its i.e. releases clamp of up moving.
In order to realize the high-acruracy survey of support, more accurate to its pressure detecting, V-type groove 14 of the present utility model
Central horizontal line is overlapped with the central horizontal line in measurement chamber, the central horizontal line in binding chamber 6.It is placed on the support of V-type groove
Center with measurement chamber center, binding chamber center be all in the extensions of same center.And, pressure of the present utility model passes
Sensor 2 is the diaphragm type sensor of exportable analog signalses, and motor 1 is the high-precision stepping carrying out 485 communications
Motor.
Specific works mode of the present utility model is：
After switching on power, power supply indicator Chang Liang, initialization display lamp flicker, then carry out the process of parameter initialization,
Now Program reset all instructions output, including the connection with PC main frame, each equipment mechanism is in initial position, standby shape
State；After initialization terminates, initialization display lamp extinguishes, and enters PC operation interface, then carries out program entry, and parameter is transferred or number
According to the work preserving, after operation terminates, program can connect each equipment by automatic mutual, and points out the connection letter of correlation on PC display screen
Breath, is next operated according to relevant information：First product is placed into product and places and extend on platform 13, step on closure foot-operated
Switch, now jaw closing, product is fixed；Then bar code is put at scanner, carry out bar code scan, data is automatically incoming
To computer and shown；Now, product is in the laser-correlation measurement zone of measurement apparatus, does not measure work, steps on biography
Send foot switch, drive mechanism, to left movement, reaches up to left side specified location (the i.e. product placement mounting seat of straight line cylinder 18
Reach the sensing station in straight line cylinder 18 left side), product is sent into binding intracavity, is communicated with motor 1 by PLC, bundle
Tie up mechanism under the drive of motor 1 screw mandrel, slide block 4 pressing binding ratchet 7, axle 8 is rotated and carries out circumference extruding action,
Data is passed to computer by pressure transducer 2 and is shown by pressure in real time；After the completion of pressing, binding mechanism is in stepping
Carry out circumference opening and closing movement, after the completion of action, drive mechanism is slowly return, and product reenters laser pair in the presence of motor 1
When penetrating measurement zone, carry out the data acquisition of ms interval, and measure data statisticss in computer, calculated by program simultaneously
Deviation, carries out the unified display of process data in computer data area, during can enter line parameter in the form of display interface
Storage and transfer, facilitate checking and transferring of site operation personnel, after reaching the time of specifying, display lamp lights, point out operation
Personnel step on closure foot switch, and jaw 10 is opened, and take out product, whole work process terminates, and prepares the beginning in next cycle.
Closure foot switch of the present utility model, transmission foot switch are arranged on the side of electric cabinet 17, convenient operation.Produce
Product placement mechanism generally polytetrafluoro material, smooth impulse- free robustness, machining accuracy is high；The shell of binding ratchet 7 and electric cabinet adopts
Stainless steel, intensity is high, long service life.And, binding mechanism is arranged on platform by binding mechanism mounting seat 23；Produce
Product are placed and are extended platform 13 for semicircular body, and upper surface is plane, and lower end is arc, suitable with the folding diameter in binding chamber, have outer
Shape is attractive in appearance, and body is compact, the advantages of symmetry is good.Each mechanism that this utility model removes electric cabinet 17 is arranged on platform 25,
The set location of electric cabinet 17 is not specifically limited, as long as meeting the electrical connection of electric cabinet 17 and each mechanism.This gives this
The operation of utility model is implemented to bring great convenience, and installs very flexible.
This utility model compared with bind hider on the market, due to using PC+PLC double control Model Design, there is production
Efficiency high, binding appearance uniform, dimensional accuracy are high, structure is simple, the advantage of easy maintenance, long service life, and technical process
It can be seen that, every process data all generates on computers and preserves, the low advantage of fault rate.Additionally, this utility model is in application
Can change or storage production technology program, its flexible operation by PC main frame is quick, maintaining is easy, and faulty information carries
Show；Product transmission, diameter measurement, overall process pressure detecting, efficiency high can be completed in a program；Product placement mechanism is whole
Individual to be fixed using rotatably compressing design, pressing is quick, fixation is smooth, pressing effect is good.This utility model is according to user to product
Product binding and the different requirements of measurement, on the basis of normal function application, with the addition of laser measurement, import in real time, count in real time
According to functions such as upload, data edition, data storages, easy to use；And, the Data Control realized by electric cabinet 17, electrically
Control and transmission controls all very convenient quick, stable performance.
Above-mentioned embodiment is not to restriction of the present utility model, and this utility model is also not limited to the example above,
Change, remodeling, interpolation or replacement that those skilled in the art are made in the range of the technical solution of the utility model,
Also belong to protection domain of the present utility model.
Claims (10)
1. a kind of metal rack bind hider, including platform (25), electric cabinet (17) it is characterised in that：Described platform (25) is upper to pacify
Equipped with detection means, binding mechanism, measurement apparatus (16), product placement mechanism, drive mechanism；Described detection means includes stepping
Motor (1), pressure transducer (2) and connecting tooling (3)；Described motor (1) is arranged on connecting tooling (3), and pressure passes
Sensor (2) is arranged on the lower section of motor (1) by slide block (4)；Described slide block (4) is connected with the screw mandrel of motor (1)
Connect；
Described binding mechanism includes bundling body (5), binding chamber (6) and binding ratchet (7)；Described binding ratchet (7) one end with
Pressure transducer (2) point contacts, and the other end is passed through rotary shaft (8) and is connected with binding chamber (6)；Described rotary shaft (8) is located at binding
The center of mechanism, runs through binding chamber (6) and binding body (5)；Radially it is provided with multiple bite films in described binding body (5),
Motor (1) passes through binding ratchet (7) and axle (8) rotation is rotated, thus driving bite film circular motion to realize folding；
Described product placement mechanism includes die ontology (9), jaw (10), mould rotating shaft (11), rotary cylinder (12) and product
Place and extend platform (13)；Described mould rotating shaft (11) and rotary cylinder (12) are arranged in die ontology (9), mould rotating shaft (11)
It is connected with rotary pneumatic cylinder shaft (22) by axle sleeve；Described jaw (10) is arranged on the upper surface of die ontology (9), its lower end and mould
Tool rotating shaft (11) connects；The upper surface of described die ontology (9) is provided with the V-type groove (14) placing support；Described product is put
Put and extend the side that platform (13) is arranged on the close measurement apparatus (16) of die ontology (9), its upper surface is upper with die ontology (9)
End face maintains an equal level；Described V-type groove (14) extends through product and places the upper surface extending platform (13)；Described product placement mechanism passes through
Product is placed mounting seat (15) and is arranged on drive mechanism；
Described measurement apparatus (16) are arranged between binding mechanism and product placement mechanism, and the middle part of measurement apparatus (16) offers
Measurement chamber, measurement intracavity is provided with laser-correlation area.
2. metal rack bind hider according to claim 1 it is characterised in that：It is provided with PC master in described electric cabinet (17)
Machine and PLC；Described drive mechanism includes straight line cylinder (18), and product is placed mounting seat (15) and is arranged on leading of straight line cylinder (18)
On rail (19)；Described electric cabinet (17) is connected with rotary cylinder (12) and straight line cylinder (18) respectively by air-path interface (20)
Connect, electric cabinet (17) is connected with motor (1) by cable interface.
3. metal rack bind hider according to claim 1 it is characterised in that：Described bite film one end and rotary shaft (8)
Connect, the other end is connected with steady pin (21)；Described bite film is correspondingly arranged with steady pin (21), and the number of bite film is to fix
The integral multiple of pin (21) number.
4. metal rack bind hider according to claim 1 it is characterised in that：Described binding ratchet (7) and pressure sensing
The contact surface of device (2) is arc.
5. the metal rack bind hider according to claim 1 or 4 it is characterised in that：Described binding ratchet (7) and pressure pass
The angle at the contact surface of sensor (2) to rotary shaft (8) center is 30～35 °.
6. metal rack bind hider according to claim 1 it is characterised in that：The upper surface of described die ontology (9) sets
It is equipped with concave station；The depth of described concave station and the deep equality of V-type groove (14).
7. metal rack bind hider according to claim 1 it is characterised in that：Described jaw (10) includes the connection of L-shaped
Arm and half round pin；Described linking arm one end is connected with mould rotating shaft (11), and the other end passes through jackscrew and semicircle pin connection；Described half
Round pin is plane towards the one side of die ontology (9)；Described rotary cylinder (12) driven mold rotating shaft (11) motion, mould rotating shaft
(11) half round pin is driven to move in the upper surface of die ontology (9) by linking arm, to the support being placed in V-type groove (14)
It is clamped.
8. metal rack bind hider according to claim 1 it is characterised in that：The laser-correlation of described measurement apparatus (16)
Area is formed to loophole transmitting by two-axis laser.
9. metal rack bind hider according to claim 1 it is characterised in that：The central horizontal of described V-type groove (14)
Line is overlapped with the central horizontal line in measurement chamber, the central horizontal line of binding chamber (6).
10. metal rack bind hider according to claim 1 it is characterised in that：Described pressure transducer (2) is exportable
The diaphragm type sensor of analog signalses, motor (1) is 485 communication motors.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620972445.0U CN205998200U (en) | 2016-08-29 | 2016-08-29 | A kind of metal rack bind hider |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620972445.0U CN205998200U (en) | 2016-08-29 | 2016-08-29 | A kind of metal rack bind hider |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN205998200U true CN205998200U (en) | 2017-03-08 |
Family
ID=58196267
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201620972445.0U Withdrawn - After Issue CN205998200U (en) | 2016-08-29 | 2016-08-29 | A kind of metal rack bind hider |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN205998200U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106143984A (en) * | 2016-08-29 | 2016-11-23 | 山东吉威医疗制品有限公司 | A kind of metal rack bind hider |
-
2016
- 2016-08-29 CN CN201620972445.0U patent/CN205998200U/en not_active Withdrawn - After Issue
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106143984A (en) * | 2016-08-29 | 2016-11-23 | 山东吉威医疗制品有限公司 | A kind of metal rack bind hider |
| CN106143984B (en) * | 2016-08-29 | 2018-07-31 | 山东吉威医疗制品有限公司 | A kind of metallic support bind hider |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20170308 Effective date of abandoning: 20180731 |
|
| AV01 | Patent right actively abandoned |