CN205989519U - A kind of embedding tool and the potting fixture with this embedding tool - Google Patents

A kind of embedding tool and the potting fixture with this embedding tool Download PDF

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Publication number
CN205989519U
CN205989519U CN201620821941.6U CN201620821941U CN205989519U CN 205989519 U CN205989519 U CN 205989519U CN 201620821941 U CN201620821941 U CN 201620821941U CN 205989519 U CN205989519 U CN 205989519U
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embedding
tool
main body
product
tool main
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CN201620821941.6U
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Chinese (zh)
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刘自华
袁尊刚
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SHENZHEN XETAR TECHNOLOGY CO LTD
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SHENZHEN XETAR TECHNOLOGY CO LTD
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Abstract

The utility model discloses a kind of embedding tool and the potting fixture with this embedding tool, wherein embedding tool include tool matrix and tool main body, described tool main body is rotatably connected on described tool matrix, and described tool main body is used for fixation and treats embedding product;Potting fixture includes feeding machanism, encapsulating mechanism and embedding tool, and described feeding machanism is used for providing sizing material to described encapsulating mechanism, and described encapsulating mechanism is used for treating embedding product and carries out embedding, and described embedding tool is arranged on the lower section of described encapsulating mechanism.The utility model proposes vacuum encapsulation equipment and its embedding tool it is ensured that the smooth aerofluxuss of bubble in potting process, sizing material can be filled up completely with the cavity completely treating embedding product, thus ensure that the quality of product.

Description

A kind of embedding tool and the potting fixture with this embedding tool
Technical field
This utility model is related to dosing technology field, more particularly, to a kind of embedding tool and the embedding with this embedding tool Equipment.
Background technology
Due to the features such as design cycle is short, reliability is high, system upgrade is easy, module electricity are had using modular power system Source be widely used in the communications field such as switching equipment, mobile communication, microwave communication, access device and optical transport, router and The fields such as automotive electronics, Aero-Space, especially developing rapidly with distributed power supply system not due to data service in recent years Disconnected popularization is so that the application of modular power source is more and more extensive.A large amount of with semiconductor technology, encapsulation technology and high-frequency soft switch Use, modular power source power density is increasing, conversion efficiency also more and more higher;But modular power source is to realize high power, height The module of density, volume is less and less, and electronic devices and components are more and more intensive, currently in order to reaching radiating, pressure, shockproof, waterproof Protection against the tide, high and low temperature environment, insulating properties and its physical property and electric property etc., embedding process can only be carried out to it so that its Complicated structure and shape can be subject to permanently effective protecting.In the market modular power source is carried out with glue during embedding Material toward the flowing of preferable direction, can not lead to product (the particularly little position with Pedicellus et Pericarpium Trapae in the gap) bubble of embedding cannot exclude, Lead to there is bubble, thus leading to life of product to shorten or scrap in use in product in potting process and after solidification.
Utility model content
For solving above-mentioned technical problem, the utility model proposes a kind of embedding tool and there is the embedding of this embedding tool set For it is ensured that the smooth aerofluxuss of bubble in potting process, sizing material can be filled up completely with the cavity completely treating embedding product, thus ensure that The quality of product.
For reaching above-mentioned purpose, this utility model employs the following technical solutions:
The utility model discloses a kind of embedding tool, including tool matrix and tool main body, described tool main body rotation It is connected on described tool matrix, described tool main body is used for fixation and treats embedding product.
Preferably, described embedding tool also includes driver element and two pedestals, and two described pedestals are separately positioned on institute State on the described tool matrix of tool main body both sides, described tool main body is connected on two described pedestals by rotary shaft, institute State driver element and connect described rotary shaft to drive described rotary shaft to rotate.
Preferably, angle display is provided with least one described pedestal, the pointer of described angle display connects Described rotary shaft is with the angle between tool main body described in simultaneous display and described tool matrix.
Preferably, described embedding tool also includes at least one cushion pad, and described cushion pad is arranged in described tool On the described tool matrix of the lower section of main body.
Preferably, described embedding tool also includes waste material container, and described waste material container is arranged on described tool body side Described tool matrix on.
Preferably, described tool main body is provided with and the described groove treating that embedding product matches, and described treats embedding product It is to treat embedding modular power source.
The invention also discloses a kind of potting fixture, including feeding machanism and encapsulating mechanism, described feeding machanism is used In providing sizing material to described encapsulating mechanism, described encapsulating mechanism is used for treating embedding product and carries out embedding, and described potting fixture is also Including above-mentioned embedding tool, described embedding tool is arranged on the lower section of described encapsulating mechanism.
Preferably, described potting fixture also includes three shaft mechanicals and rotating mechanism, described three shaft mechanicals and rotating mechanism bag Include the X-axis mechanical hand cooperating, Y-axis mechanical hand, Z axis mechanical hand and rotating machine arm, described encapsulating mechanism is connected to described On three shaft mechanicals and rotating mechanism.
Preferably, described potting fixture also includes vacuum chamber, and described embedding tool and described encapsulating mechanism are all disposed within institute State vacuum indoor.
Preferably, described potting fixture also includes mixed organization and at least two metrological services, measures described at least two The charging aperture of mechanism connects the sizing material container of described feeding machanism respectively, and the discharging opening of metrological service described at least two connects respectively Connect the charging aperture of described mixed organization, the discharging opening of described mixed organization connects described encapsulating mechanism.
Compared with prior art, the beneficial effects of the utility model are:The controlling of embedding tool that this utility model provides Tool main body is rotatably connected on tool matrix, and so that being fixed on treating in tool main body, embedding product can follow described tool master Body rotates, and during encapsulating, treats that embedding product rotates to being in predetermined angle with horizontal direction by described, so that glue Start embedding from the bottom treating embedding product, thus ensure that the smooth aerofluxuss of bubble, sizing material can be filled up completely with completely treats that embedding is produced The cavity of product, further ensures the quality of product.
In further scheme, angle display is set, is easy to the anglec of rotation of operator's Real Time Observation tool main body Degree;Cushion pad is set below tool main body, slows down the impulsive force during rotation of tool main body, its position of rotation is effectively ensured, from And prevent tool main body from colliding in rotary course or shifting;Tool main body is arranged and treats what embedding product matched Groove, can will treat also to prevent from treating that embedding product rotates in tool main body while embedding product is rapidly secured in tool main body When send skew;Setting waste material container, is easy to the material that waste discharge is abandoned in debugging potting process.
In further scheme, the encapsulating mechanism of potting fixture is connected on three shaft mechanicals and rotating mechanism, allows filling Gluing mechanism can be followed and be moved on X, Y, Z tri- direction of principal axis and can rotate, and in conjunction with rotatable tool main body, be capable of difference Specification treats that the embedding of embedding product requires.Further, encapsulating mechanism and embedding tool be all disposed within vacuum indoor so that embedding During be in vacuum environment all the time it is ensured that preventing bubble in potting process, be effectively prevented in embedding air or steam mix Entering to treating in embedding product it is ensured that not containing any air in Embedding Material, the cavity completely treating embedding product can be filled up completely with, more Further ensure the quality of product.
Brief description
Fig. 1 is one of structural representation of embedding tool of this utility model preferred embodiment;
Fig. 2 is the two of the structural representation of embedding tool of this utility model preferred embodiment;
Fig. 3 is the structural representation of the potting fixture of this utility model preferred embodiment;
Fig. 4 is the partial structural diagram of the potting fixture of this utility model preferred embodiment.
Specific embodiment
Below against accompanying drawing and with reference to preferred embodiment the utility model is described in further detail.
As depicted in figs. 1 and 2, be the embedding tool 1 of this utility model preferred embodiment structural representation, embedding tool 1 includes tool matrix 11, tool main body 12, cylinder 13, pedestal 14, angle display 15, cushion pad 16 and waste material cup 17, wherein Tool main body 12 is used for fixation and treats embedding product 2, and tool main body 12 is rotatably connected and treats that embedding is produced to drive on tool matrix 11 Product 2 rotate;Tool main body 12 is provided with groove 121, groove 121 with treat embedding product 2 and be mutually matched so that treating embedding product 2 Can quickly position and be fixed in tool main body 12, and ensure not shift in tool main body 12 rotary course.Cylinder 13 As driver element, tool main body 12 is driven to be rotated, tool main body 12 is connected to both sides by rotary shaft (not shown) Pedestal 14 on, cylinder 13 connect rotary shaft (not shown) with drive rotary shaft rotate, wherein cylinder 13 can also from electricity Machine, the two ends of rotary shaft be arranged on the pedestal 14 with bearing it is ensured that tool main body 12 in rotary course steady with And it is smooth.The pointer of angle display 15 connects rotary shaft (not shown) with can be with simultaneous display tool main body 12 and tool base Angle between body 11, also allows for operator simultaneously and the angle between tool main body 12 and tool matrix 11 is adjusted, In potting process, preferably 20 °~30 °;Cushion pad 16 is provided with the tool matrix 11 of the lower section of tool main body 12, permissible Slowing down impulsive force during tool main body 12 rotation, its position of rotation being effectively ensured, thus preventing tool main body 12 in rotary course In collide and shift;Waste material cup 17 is also set up on the tool matrix 11 of the side of tool main body 12, waste material cup 17 can For excluding discarded sizing material during debugging embedding.
As shown in figure 3, being the structural representation of the potting fixture of this utility model preferred embodiment, potting fixture includes filling Envelope tool 1, encapsulating mechanism 3, three shaft mechanicals and rotating mechanism 4, loading and unloading platform 5, vacuum chamber 6, mixed organization 7, metrological service 8 With feeding machanism 9, wherein feeding machanism 9 is provided with two sizing material buckets 91, stores two kinds of sizing materials in two sizing material buckets 91 respectively, and two The discharging opening of individual sizing material bucket 91 connects the charging aperture of Liang Ge metrological service 8 respectively, and the discharging opening of Liang Ge metrological service 8 connects respectively The charging aperture of mixed organization 7, the discharging opening of mixed organization 7 connects encapsulating mechanism 3 to provide sizing material to encapsulating mechanism 3, wherein has In body embodiment, encapsulating mechanism 3 adopts adhesive pouring nozzle.Encapsulating mechanism 3 is connected on three shaft mechanicals and rotating mechanism 4, as Fig. 4 institute Show, three shaft mechanicals and rotating mechanism 4 include X-axis mechanical hand 41, Y-axis mechanical hand 42, Z axis mechanical hand 43 and the rotation cooperating Mechanical hand 44, wherein X-axis mechanical hand 41 provide for encapsulating mechanism 3 and move left and right, before Y-axis mechanical hand 42 is for encapsulating mechanism 3 offer After move, Z axis mechanical hand 43 for encapsulating mechanism 3 provide move up and down, rotating machine arm 44 be encapsulating mechanism 3 and Z axis mechanical hand 43 offer rotary motions, are made by the linkage of X-axis mechanical hand 41, Y-axis mechanical hand 42, Z axis mechanical hand 43 and rotating machine arm 44 With in combination with the rotation treating embedding product 2, the embedding of the product of any rule in space can be met, realizes different size and treat The embedding of embedding product requires.Embedding tool 1 is connected on loading and unloading platform 5, facilitates operator to pick and place product.Set in embedding In standby, wherein embedding tool 1, encapsulating mechanism 3, three shaft mechanicals and rotating mechanism 4 and loading and unloading platform 5 are all placed in vacuum chamber 6, Embedding tool 1 is arranged on the lower section of encapsulating mechanism 3 so that treating that the potting process of embedding product 2 is in vacuum environment all the time, has Avoid the probability that in sizing material, bubble produces to effect.
Using the process that the potting fixture of this utility model preferred embodiment carries out encapsulating it is:First in two sizing material buckets 91 Inside be respectively charged into sizing material, and sizing material is mixed, heats, the early stage such as deaeration is processed, then two kinds of sizing materials are each led into two In individual metrological service 8, respectively the sizing material of two kinds of components is measured and proportioning by Liang Ge metrological service 8, and according to metering Each lead into mixed organization 7 with the sizing material of proportioning, mixed organization 7 realizes the composition mixing of the sizing material of two kinds of components, reaches Uniform mixed effect is it is ensured that it solidifies;Again mixed sizing material is passed through to encapsulating mechanism 3;Meanwhile, control in embedding In the tool main body 12 of tool 1, embedding product 2 is treated in fixation, and now tool main body 12 is to maintain horizontality, that is, with tool matrix 11 Between angle be 0 °.Before carrying out embedding:Embedding according to treating embedding product 2 requires the anglec of rotation of regulating jig main body 12 With the state of three shaft mechanicals and rotating mechanism 4, and rotating jig main body 12 is with the folder of regulating jig main body 12 and tool matrix 11 Angle, preferably 20~30 ° it is ensured that the smooth discharge of bubble;Regulate the anglec of rotation and three shaft mechanicals and the rotation of tool main body 12 After the state of mechanism 4, treat embedding product 2 and carry out embedding, after the completion of embedding, tool main body 12 is rotated to horizontality Take out product.
Using the potting fixture of this utility model preferred embodiment, can be according to the different structure choice treating embedding product The anglec of rotation of different tool main bodys, and using cooperatively with three shaft mechanicals and rotating mechanism, makes sizing material from treating embedding product Bottom starts embedding it is ensured that the smooth aerofluxuss of bubble, and so that product is in all the time under vacuum environment, efficiently avoid bubble and produces Raw probability, prevents air or steam during embedding to be mixed in product, thus ensure that the quality of product.Wherein The potting fixture of this utility model preferred embodiment is particularly suitable for carrying out embedding process to modular power source.
Above content be with reference to specific preferred implementation further detailed description of the utility model it is impossible to Identification is of the present utility model to be embodied as being confined to these explanations.For this utility model person of ordinary skill in the field For, without departing from the concept of the premise utility, some equivalent substitutes or obvious modification can also be made, and performance Or purposes is identical, protection domain of the present utility model all should be considered as belonging to.

Claims (10)

1. it is characterised in that including tool matrix and tool main body, described tool main body is rotatably connected in institute a kind of embedding tool State on tool matrix, described tool main body is used for fixation and treats embedding product.
2. embedding tool according to claim 1 is it is characterised in that also include driver element and two pedestals, two institutes State pedestal to be separately positioned on the described tool matrix of described tool main body both sides, described tool main body is connected to by rotary shaft On two described pedestals, described driver element connects described rotary shaft to drive described rotary shaft to rotate.
3. embedding tool according to claim 2 is it is characterised in that arrange angled finger at least one described pedestal Show device, the pointer of described angle display connect described rotary shaft with tool main body described in simultaneous display and described tool matrix it Between angle.
4. embedding tool according to claim 1 is it is characterised in that also include at least one cushion pad, described cushion pad On the described tool matrix of the lower section being arranged in described tool main body.
5. it is characterised in that also including waste material container, described waste material container is arranged embedding tool according to claim 1 On the described tool matrix of described tool body side.
6. the embedding tool according to any one of claim 1 to 5 is it is characterised in that described tool main body is provided with and institute State the groove treating that embedding product matches, described treat that embedding product is to treat embedding modular power source.
7. a kind of potting fixture, including feeding machanism and encapsulating mechanism, described feeding machanism is used for described encapsulating mechanism is provided Sizing material, described encapsulating mechanism be used for treating embedding product carry out embedding it is characterised in that described potting fixture also include right will Seek the embedding tool described in 1 to 6 any one, described embedding tool is arranged on the lower section of described encapsulating mechanism.
8. potting fixture according to claim 7 is it is characterised in that also include three shaft mechanicals and rotating mechanism, and described three Shaft mechanical and rotating mechanism include X-axis mechanical hand, Y-axis mechanical hand, Z axis mechanical hand and the rotating machine arm cooperating, described Encapsulating mechanism is connected on described three shaft mechanicals and rotating mechanism.
9. potting fixture according to claim 7 is it is characterised in that also include vacuum chamber, described embedding tool and described It is indoor that encapsulating mechanism is all disposed within described vacuum.
10. the potting fixture according to any one of claim 7 to 9 is it is characterised in that also include mixed organization and at least two Individual metrological service, the charging aperture of metrological service described at least two connects the sizing material container of described feeding machanism respectively, and at least two The discharging opening of individual described metrological service connects the charging aperture of described mixed organization respectively, and the discharging opening of described mixed organization connects institute State encapsulating mechanism.
CN201620821941.6U 2016-07-29 2016-07-29 A kind of embedding tool and the potting fixture with this embedding tool Active CN205989519U (en)

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Application Number Priority Date Filing Date Title
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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110139495A (en) * 2019-04-26 2019-08-16 湖北三江航天红林探控有限公司 It is a kind of to meet the integrated encapsulating system and method for epoxy glue that anti-hard goal requires
CN110976231A (en) * 2020-01-17 2020-04-10 连云港杰瑞电子有限公司 Embedding method of brick type power module
CN111328209A (en) * 2020-03-04 2020-06-23 四川移柯智创通信技术有限公司 Manufacturing process of moisture-proof circuit board

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110139495A (en) * 2019-04-26 2019-08-16 湖北三江航天红林探控有限公司 It is a kind of to meet the integrated encapsulating system and method for epoxy glue that anti-hard goal requires
CN110139495B (en) * 2019-04-26 2020-10-23 湖北三江航天红林探控有限公司 Epoxy glue integrated encapsulating system and method meeting anti-hard target requirement
CN110976231A (en) * 2020-01-17 2020-04-10 连云港杰瑞电子有限公司 Embedding method of brick type power module
CN111328209A (en) * 2020-03-04 2020-06-23 四川移柯智创通信技术有限公司 Manufacturing process of moisture-proof circuit board
CN111328209B (en) * 2020-03-04 2021-03-09 四川移柯智创通信技术有限公司 Manufacturing method of moisture-proof circuit board

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CB03 Change of inventor or designer information

Inventor after: Liu Zihua

Inventor after: Yuan Zungang

Inventor before: Liu Zihua

Inventor before: Yuan Zungang

CB03 Change of inventor or designer information
CP02 Change in the address of a patent holder

Address after: 518100 2F, workshop 42, Xingye 1st Road, Fenghuang community, Fuyong street, Bao'an District, Shenzhen City, Guangdong Province

Patentee after: SHENZHEN XETAR TECHNOLOGY Co.,Ltd.

Address before: 518102 Guangdong city of Shenzhen province Baoan District Xixiang Development Zone, West Baoan Huaye deep Industrial Zone No. 1 building fourth A zone

Patentee before: SHENZHEN XETAR TECHNOLOGY Co.,Ltd.

CP02 Change in the address of a patent holder