CN205984667U - Contain dipping machine on plain sub - line of aluminum electrolytic capacitor guide pin - Google Patents
Contain dipping machine on plain sub - line of aluminum electrolytic capacitor guide pin Download PDFInfo
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- CN205984667U CN205984667U CN201620949906.2U CN201620949906U CN205984667U CN 205984667 U CN205984667 U CN 205984667U CN 201620949906 U CN201620949906 U CN 201620949906U CN 205984667 U CN205984667 U CN 205984667U
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Abstract
The utility model discloses a contain dipping machine on plain sub - line of aluminum electrolytic capacitor guide pin, which comprises a frame, be equipped with the board in the frame, it soaks the jar to be equipped with to contain on the board, it is equipped with material feeding unit to contain the one side of soaking the jar, it still includes including soaking the jar cylinder cap, be equipped with the liftable in the frame, rotatable main shaft, contain and soak jar cylinder cap and main shaft fixed connection, it is located including soaking the jar top to contain the one end of soaking the jar cylinder cap, in being equipped with the centre gripping subassembly including soaking jar cylinder cap lower surface, it presss from both sides to be equipped with the pay -off on the centre gripping subassembly, be equipped with plain sub - chain drive subassembly in the frame, unloading linkage mechanical hand subassembly on being equipped with on material feeding unit. The utility model discloses it is rational in infrastructure ingenious, can accomplish the reason material automatically, contain and soak, take off liquid and unloading overall process, need not artifical the participation, effectively reduce the human cost, improve production efficiency to because intermediate link need not to want artifical participates in, can there be the product overloading in the process within a definite time, thereby makes the steady quality of product reliable, has reduced the defective rate, has reduced manufacturing cost.
Description
Technical field
This utility model is related to field of capacitor manufacture, is impregnated with particularly on a kind of alminium electrolytic condenser guide pin sub-prime line
Machine.
Background technology
Impregnation processed is to be penetrated into being impregnated with medium in the part needing impregnation by technological means, so that part is reached
Certain special role.The impregnation equipment of conventional impregnation equipment, particularly alminium electrolytic condenser, generally by artificial loading,
Blanking, haves such problems as that the bad guarantee of impregnation time length, inefficiency, quality, power consumption are high, and impregnation media fluid is existed
Certain secondary pollution, and because efficiency is low, the sub-prime being impregnated with stands to rear end equipment group and also will overstock a period of time before machine,
Thus reducing product quality.
In capacitor impregnation technique, the capacitance semifinished product of immersion electrolyte need to be removed and stick in the excessive electrolyte in surface,
Traditional method be after the completion of de- liquid is impregnated with together with impregnation by drain after the de- liquid of de- liquid indigo plant high-speed rotation, in this process
Middle charging discharging is manually, not only can damage material in handling process, and material is in free shape during de- liquid
State, easily damages material because colliding friction.
Utility model content
The purpose of this utility model is, for the problems referred to above, provides impregnation on a kind of alminium electrolytic condenser guide pin sub-prime line
Machine.
The technical scheme that this utility model is adopted for achieving the above object is:
Dipping machine is contained, it includes frame, and this frame is provided with board, in this board on a kind of alminium electrolytic condenser guide pin sub-prime line
Lower section is provided with evacuation and pressurized equipment and liquid storing barrel, is provided with the impregnation cylinder of opening upwards in this board, and the one of this impregnation cylinder
Side is provided with pay-off, and described evacuation and pressurized equipment, liquid storing barrel are connected with this impregnation cylinder by pipeline respectively, and it also includes
Impregnation cylinder cylinder cap, the size of this impregnation cylinder cylinder cap is at least the twice of the size of this impregnation cylinder opening, in this frame
Upper longitudinal direction is provided with liftable, rotatable main shaft, and the centre position of this impregnation cylinder cylinder cap is fixedly connected with this main shaft, described impregnation
One end of cylinder cylinder cap is located above this impregnation cylinder, and the left and right two ends correspondence described impregnation cylinder in described impregnation cylinder cylinder cap lower surface divides
It is not provided with for clamping the clamp assemblies that sub-prime is impregnated with, this clamp assemblies is provided with feed clamp, corresponding institute in this frame
State clamp assemblies and be provided with the sub-prime chain drive assembly ordering about described clamp assemblies movement, corresponding described folder on this pay-off
Hold assembly and be provided with loading and unloading linkage manipulator assembly.
Described clamp assemblies are two, and the centre position of this two clamp assemblies correspondence described impregnation cylinder cylinder caps contains located at this
The lower surface left and right sides of leaching cylinder cylinder cap;Described clamp assemblies include being arranged at the rotatable movement of this impregnation cylinder cylinder cap lower surface
Chain assembly, be also rotationally provided with gear shaft on this impregnation cylinder cylinder cap lower surface, this gear shaft be provided with should
The chain pitch wheel of chain assembly engagement, the lower end of this gear shaft is provided with inserting groove, and described feed clamp presses spacing distance setting
On this chain assembly;Described feed clamp includes the left and right feeding clamp of corresponding setting, in this left and right feeding clamp
Portion is corresponding to be provided with the first engaging tooth, is provided with compression spring between the top of this left and right feeding clamp, in this left and right feeding clamp
Upper outside be provided with jacking block, the bottom of described left and right feeding clamp contacts, corresponding upper discharge position, lower material position in this frame
The jacking block of the feed clamp at the place of putting is respectively equipped with and backs down cylinder.
Described pay-off includes the stock support being arranged in this frame, this stock support is pressed material direction of feed according to
Secondary be provided with loading guide, loading and unloading linkage manipulator assembly and blanking guide rail, in this stock support to should loading guide, on
Blanking linkage manipulator assembly and blanking guide rail are provided with magnetic stripe, and the lower section of described magnetic stripe is provided with and directly shakes.
Described sub-prime chain drive assembly includes the sub-prime chain driving motor being fixed in frame, drives in this sub-prime chain
Dynamic motor output shaft is provided with motor connection axle, and the corresponding described inserting groove in top of this motor connection axle is provided with grafting block.
The top of described impregnation cylinder is provided with sealing ring, is liftably provided with disk containing immersion, in this impregnation in described impregnation cylinder
It is provided with except liquid plate in liquid disk, the inwall along described impregnation cylinder is equipped with several cylinder cap lock shafts, this several cylinder cap lock shaft
Lower end be fixed with linkage gear, several linkage gears described are arranged with transmission belt, wherein described in one cylinder cap lock shaft by
Locking cylinder orders about rotation, and the top of this cylinder cap lock shaft is provided with square, oval or triangle latch segment, in described impregnation
To locking hole should be provided with by latch segment on cylinder cylinder cap.
Described loading and unloading linkage manipulator assembly includes pedestal, on this pedestal corresponding upper discharge position, at lower discharge position
Feed clamp is respectively equipped with several mechanical hands, described mechanical hand include rotating seat, driving cylinder, the first clamp, the second clamp,
One tooth bar, the second tooth bar and the second engaging tooth, described rotating seat is rotatablely arranged on this pedestal, described first tooth bar,
Two tooth bars can be arranged in this rotating seat movably forward and backward, this second engaging tooth be rotatablely arranged at this first tooth bar, second
Between tooth bar, this second engaging tooth is meshed with this first tooth bar, the second tooth bar, and described driving cylinder is arranged at this rotating seat
Right-hand member, the cylinder axis of this driving cylinder are fixedly connected with described second tooth bar, and described first clamp includes first being sequentially connected
Left fixture block, the first contiguous block and the first right fixture block, the second right fixture block that this second clamp includes being sequentially connected, the second contiguous block and
Second left fixture block, described first left fixture block, the second right fixture block are oppositely arranged, and described first right fixture block, the second left fixture block set relatively
Put, this second tooth bar is fixedly connected with the second left fixture block, this first tooth bar is fixedly connected with the first left fixture block, sets on this pedestal
Have asynchronous motor, on the output shaft of this asynchronous motor, rotating seat be provided with synchronizing wheel, the output shaft of described asynchronous motor
Above, it is arranged with transmission belt between the synchronizing wheel on rotating seat.
The pipeline that the liquid outlet of described liquid storing barrel connects extends to this and contains on immersion disk, sets in the described bottom containing immersion disk
There is back liquid pipeline, this back liquid pipeline is connected with the liquid inlet of liquid storing barrel;Outside this impregnation cylinder, corresponding described clamp assemblies are provided with
Catch tray;Wall in described impregnation cylinder is provided with liquid level form;
It is respectively equipped with two described cylinder cap lock shafts in the left side of this impregnation cylinder, right side, in front end, the rear end of this impregnation cylinder
It is respectively equipped with a described cylinder cap lock shaft;It is respectively equipped with two described locks in the left side of this impregnation cylinder cylinder cap, middle part and right side
Tieholen, is respectively equipped with two described locking holes in the front end of this impregnation cylinder cylinder cap, rear end.
Lifting spindle cylinder and main shaft rotating motor, the cylinder axis of described lifting spindle cylinder are fixed with described frame
Down-set, the cylinder shaft end of this lifting spindle cylinder is fixed with connecting plate, and it is rotatable that described main the tip of the axis passes through bearing
Ground is fixed on this connecting plate, and the output shaft of described main shaft rotating motor is provided with the first main shaft swing pinion, on this main shaft
It is provided with the second main shaft swing pinion being meshed with this first main shaft swing pinion.
A kind of by aforementioned alminium electrolytic condenser guide pin sub-prime line contain dipping machine implement impregnation method it is characterised in that its
Comprise the following steps:
(1)By pay-off, sub-prime is conveyed toward at loading and unloading linkage manipulator assembly, sub-prime is to erect to place, sub-prime
Guide pin up;
(2)Loading and unloading linkage manipulator assembly, above sub-prime is clamped and is transported to by upper discharge position, now has a clamping
Assembly is located above loading and unloading linkage manipulator assembly, and another clamp assemblies are located above impregnation cylinder, this loading and unloading interlocking mechanism
Sub-prime is clamped by the feed clamp on clamp assemblies above handss assembly, loading and unloading linkage manipulator assembly palikinesia, until this folder
Hold the feed clamp on assembly and be clamped to the sub-prime setting quantity;
(3)Main shaft rises, main axis, the clamp assemblies having clamped sub-prime is rotated to above impregnation cylinder, another clamping
Assembly rotates to and carries out feeding above loading and unloading linkage manipulator assembly;
(4)Main shaft declines, and impregnation cylinder cylinder cap will be impregnated with cylinder sealing;
(5)Evacuation and pressurized equipment, to carrying out evacuation formation negative pressure in impregnation cylinder, the electrolyte in liquid storing barrel are taken out
Enter and be impregnated with cylinder, the sub-prime being held on clamp assemblies is impregnated with, when the electrolyte in impregnation cylinder has reached sets requirement
When, evacuation and pressurized equipment input compressed air are pressurizeed, and make pressure in impregnation cylinder be changed into, from negative pressure, the malleation that sets
Value, pressurize, so that pressure in impregnation cylinder is maintained and set duration, carry out pressure release after duration reaches when pressurize sets, evacuation and plus
The work of pressure equipment makes the pressure in impregnation cylinder be reduced to normal pressure, carries out except liquid, makes sub-prime leave electrolyte, evacuation makes on sub-prime
Unnecessary electrolyte is adsorbed onto except on liquid plate;Carry out back liquid, impregnation cylinder cylinder cap is separated with impregnation cylinder, so that the pressure in impregnation cylinder is become
Return normal pressure, the electrolyte in impregnation cylinder is drawn back liquid storing barrel;
(6)Cylinder cap rises, and the clamp assemblies being clamped with sub-prime after impregnation are rotated to loading and unloading interlocking mechanism by main axis
Above handss assembly, main shaft declines, and the sub-prime after being impregnated with is clamped and is placed in lower discharge position by loading and unloading linkage manipulator assembly
See off on pay-off, complete blanking procedure;
(7), while lower discharge position blanking, loading and unloading linkage manipulator assembly is upper for loading and unloading linkage manipulator assembly
Discharge position repeat step(2)Action, completes material process simultaneously, automatic repeat step(1)Extremely(6), efficiently and rapidly automatically enter
Operation is impregnated with row alminium electrolytic condenser guide pin sub-prime line.
Described step(6)In, when sub-prime is delivered to upper discharge position by pay-off, positioned at the of the mechanical hand of upper discharge position
One left fixture block, the first right fixture block are located at down stroke position, on sub-prime is clamped and rotated to by this first left fixture block, the second right fixture block
Travel position, meanwhile, in correspondence, the cylinder axis backing down cylinder of discharge position stretch out, and the jacking block of feed clamp is withstood and promotes, make
Feed clamp opens, and backs down the cylinder axis retraction of cylinder, thus feed clamp clamps the guide pin of sub-prime, chain assembly moves forward one
Feed clamp, the second right fixture block, the second left fixture block continue to clamp sub-prime and rotate to up stroke position;Mechanical hand in upper discharge position
While feeding, the left fixture block of mechanical hand first of lower discharge position, the first right fixture block clamp the sub-prime after the impregnation on feed clamp simultaneously
Rotate on the pay-off at down stroke position, the second right fixture block, the second left fixture block continue to clamp sub-prime and rotate to descending
On pay-off at journey position.
The beneficial effects of the utility model are:This utility model is rational in infrastructure ingenious, can be automatically performed reason material, impregnation,
De- liquid and blanking overall process, need not manually participate in, effectively reduction human cost, improve production efficiency, and due to intermediate link
Need not manually participate in, inter process is not in product overloading, so that the steady quality of product is reliable, reduce fraction defective,
Reduce production cost.
Below in conjunction with the accompanying drawings with embodiment, this utility model is further illustrated.
Brief description
Fig. 1 is perspective view of the present utility model;
Fig. 2 is the structural representation of impregnation cylinder and pay-off in this utility model;
Fig. 3 is the structural representation of pay-off in this utility model;
Fig. 4 is the sectional view of main shaft in this utility model, sub-prime chain drive assembly and pay-off;
Fig. 5 is the structural representation being impregnated with cylinder in this utility model;
Fig. 6 is the sectional view of mechanical hand in this utility model;
Fig. 7 is the structural representation of mechanical hand in this utility model;
Fig. 8 is the structural representation of feed clamp in this utility model.
Specific embodiment
Embodiment:As shown in Figures 1 to 8, a kind of alminium electrolytic condenser of this utility model guide pin sub-prime line contains dipping machine, its bag
Including rack 1, this frame 1 is provided with board 11, is provided with evacuation and pressurized equipment 2 and liquid storing barrel 3, in this below this board 11
Board 11 is provided with the impregnation cylinder 4 of opening upwards, and the side of this impregnation cylinder 4 is provided with pay-off 5, and described evacuation and pressurization set
Standby 2, liquid storing barrel 3 is connected with this impregnation cylinder 4 by pipeline respectively, and it also includes being impregnated with cylinder cylinder cap 6, the chi of this impregnation cylinder cylinder cap 6
Very little size is at least the twice of the size of this impregnation cylinder 4 opening, is longitudinally provided with liftable, rotatable in this frame 1
Main shaft 7, the centre position of this impregnation cylinder cylinder cap 6 is fixedly connected with this main shaft 7, and one end of described impregnation cylinder cylinder cap 6 contains positioned at this
Above leaching cylinder 4, the left and right two ends correspondence described impregnation cylinder 4 in described impregnation cylinder cylinder cap 6 lower surface is respectively provided with clamping element
The clamp assemblies 7 that son is impregnated with, this clamp assemblies 7 is provided with feed clamp 71, corresponding described clamp assemblies 7 in this frame 1
It is provided with the sub-prime chain drive assembly 8 ordering about the movement of described clamp assemblies 7, corresponding described clamp assemblies 7 on this pay-off 5
It is provided with loading and unloading linkage manipulator assembly 9.
Described clamp assemblies 7 are two, the centre position of this two clamp assemblies 7 correspondence described impregnation cylinder cylinder cap 6 located at
The lower surface left and right sides of this impregnation cylinder cylinder cap 6;What described clamp assemblies 7 included being arranged at this impregnation cylinder cylinder cap 6 lower surface can
The chain assembly of revolution movement, is also rotationally provided with gear shaft 81, this gear shaft on this impregnation cylinder cylinder cap 6 lower surface
81 are provided with the chain pitch wheel 82 engaging with this chain assembly, this chain assembly include chain and with this conveying
The chain pitch wheel 82 that chain is meshed, does not draw chain in the diagram, and this chain pitch wheel 82 is rotatablely arranged at this
On impregnation cylinder cylinder cap 6 lower surface, the lower end of this gear shaft 81 is provided with inserting groove 811, and described feed clamp 71 presses spacing distance setting
On this chain assembly;Described feed clamp 71 includes the left and right feeding clamp 711 of corresponding setting, this left and right feeding clamp
711 middle part is corresponding to be provided with the first engaging tooth 712, is provided with compression spring, in this between the top of this left and right feeding clamp 711
The upper inner of left and right feeding clamp 711 is respectively equipped with location hole of the spring 715, and the two ends of this compression spring are respectively arranged at a bullet
In spring location hole 715, the upper outside in this left and right feeding clamp 711 is provided with jacking block 713, described left and right feeding clamp 711
Bottom contacts, and corresponding upper discharge position, the jacking block 713 of feed clamp 71 at lower discharge position are respectively equipped with and back down in this frame 1
Cylinder 714.Described feed clamp 71 backs down cylinder 714 by this and controls unlatching, when clamping or decontrol sub-prime, by backing down cylinder
714 promotion jacking blocks 713, because the middle part of left and right feeding clamp 711 is provided with the first engaging tooth 712, thus left and right feeding clamp 711
Lower end relatively open.
Described pay-off 5 includes the stock support 51 being arranged in this frame 1, and this stock support 51 is pressed material feeding
Direction is sequentially provided with loading guide 52, loading and unloading linkage manipulator assembly 9 and blanking guide rail 53, corresponding in this stock support 51
This loading guide 52, loading and unloading linkage manipulator assembly 9 and blanking guide rail 53 are provided with magnetic stripe 54, and the lower section of described magnetic stripe 54 is provided with
Directly shake 55.Described magnetic stripe 54 is used for being placed on loading guide 52, the sub-prime on blanking guide rail 53 applies certain suction, makes element
Son will not rock, and directly shake and 55 order about sub-prime and go ahead movement.
Described sub-prime chain drive assembly 8 includes the sub-prime chain driving motor 83 being fixed in frame 1, in this sub-prime chain
Bar motor 83 output shaft is provided with motor connection axle 84, and the corresponding described inserting groove 811 in top of this motor connection axle 84 sets
There is grafting block 841.Inserting groove 811 is docked with grafting block 841 such that it is able to can be ordered about by this sub-prime chain driving motor 83
Chain assembly is in impregnation cylinder cylinder cap 6 lower surface upper rotary.
The top of described impregnation cylinder 4 is provided with sealing ring 42, is liftably provided with disk containing immersion 41 in described impregnation cylinder 4, in
This contains and is provided with except liquid plate 43 in immersion disk 41, described be fixed on board 11 except the bottom that liquid plate 43 penetrates this disk containing immersion 41,
Except liquid plate 43 does not lift with this disk containing immersion 41, the inwall along described impregnation cylinder 4 is equipped with several cylinder cap lock shafts, if should
The lower end of dry cylinder cap lock shaft is fixed with linkage gear, and several linkage gears described are arranged with transmission belt, wherein one institute
State cylinder cap lock shaft and rotation is ordered about by locking cylinder 49, the top of this cylinder cap lock shaft is provided with square, oval or triangle
Latch segment 45, to should be provided with locking hole 61 by latch segment 45 on described impregnation cylinder cylinder cap 6.In the present embodiment, liquid plate should be removed
43 is mesh plate, is provided with filamentary webs in this mesh plate, during impregnation, the bottom of sub-prime contacts with except liquid plate 43, fills in sub-prime
After dividing impregnation, disk containing immersion 41 declines, except liquid plate 43 remains motionless, so that sub-prime separates except on sub-prime from electrolyte
Unnecessary electrolyte flows to except, on liquid plate 43, being attracted to except on liquid plate 43.
Described loading and unloading linkage manipulator assembly 9 includes pedestal 91, corresponding upper discharge position, lower discharge position on this pedestal 91
The feed clamp 71 at place is respectively equipped with several mechanical hands 92, and described mechanical hand 92 includes rotating seat 921, driving cylinder 922, first
Clamp 923, the second clamp 924, the first tooth bar 925, the second tooth bar 926 and the second engaging tooth 927, described rotating seat 921 can turn
It is arranged on this pedestal 91, described first tooth bar 925, the second tooth bar 926 can be arranged at this rotating seat 921 movably forward and backward dynamicly
In, this second engaging tooth 927 is rotatablely arranged between this first tooth bar 925, the second tooth bar 926, this second engaging tooth 927
It is meshed with this first tooth bar 925, the second tooth bar 926, described driving cylinder 922 is arranged at the right-hand member of this rotating seat 921, this drive
The cylinder axis of cylinder 922 of taking offence are fixedly connected with described second tooth bar 926, and described first clamp 923 includes first being sequentially connected
Left fixture block 9231, the first contiguous block and the first right fixture block 9233, this second clamp 924 includes the second right fixture block being sequentially connected
9241st, the second contiguous block and the second left fixture block 9243, described first left fixture block 9231, the second right fixture block 9241 are oppositely arranged, institute
State the first right fixture block 9233, the second left fixture block 9243 is oppositely arranged, this second tooth bar 926 and the second left fixture block 9243 are fixing even
Connect, this first tooth bar 925 is fixedly connected with the first left fixture block 9231, is provided with asynchronous motor 93 in this pedestal 91, this is asynchronous
On the output shaft of motor 93, rotating seat 921 be provided with synchronizing wheel 94, on the output shaft of described asynchronous motor 93, rotating seat
It is arranged with transmission belt between synchronizing wheel 94 on 921.By the cooperation of transmission belt and synchronizing wheel 94, this loading and unloading linkage manipulator
Multiple mechanical hands 92 on assembly 9 link, and in the present embodiment, correspond to the upper discharge position of chain assembly, lower material position respectively
Install a mechanical hand 92, one end of loading guide 52 extends to below the mechanical hand 92 at discharge position, blanking guide rail 53
One end extend to the lower section of the mechanical hand 92 at lower discharge position, in other embodiments, multiple machines can be arranged as required to
Tool handss 92.First left fixture block 9231 of described mechanical hand 92 and the first right fixture block 9233, the second right fixture block 9241 and the second left folder
Block 9243 forms a clip respectively, under the cooperation of the first tooth bar 925, the second tooth bar 926 and the second engaging tooth 927, when
When one left fixture block 9231, the first right fixture block 9233 clamping, the second right fixture block 9241, the second left fixture block 9243 unclamp, thus, when the
One left fixture block 9231, the first right fixture block 9233 are in and clamp sub-prime, when during delivering to discharge position and opening, the second right folder
Block 9241, the second left fixture block 9243 are in during opening and rotate to and clamping sub-prime at loading guide 52, thus rotating
Seat 921 constantly rotates, and mechanical hand 92 constantly carries out sub-prime conveying according to setting.Driving cylinder 922 at upper discharge position
Action contrary with the action of the cylinder at lower discharge position, when its driving cylinder of mechanical hand 92 at upper discharge position
When 922 cylinder axis are to stretch out, the cylinder axis of its driving cylinder of mechanical hand 92 at lower discharge position are to shrink, thus, when
When mechanical hand 92 at upper discharge position takes a sub-prime away from loading guide 52, the mechanical hand 92 at lower discharge position is from feed clamp
The sub-prime after an impregnation is taken away on 71.The direction of described chain assembly movement at upper discharge position, lower discharge position with
This loading guide 52, blanking guide rail 53 moving direction contrary.
The pipeline that the liquid outlet of described liquid storing barrel 3 connects extends to this and contains on immersion disk 41, in described disk containing immersion 41
Bottom is provided with back liquid pipeline, and this back liquid pipeline is connected with the liquid inlet of liquid storing barrel 3;In this corresponding described clamping in impregnation cylinder 4 outside
Assembly 7 is provided with catch tray 12;Wall in described impregnation cylinder 4 is provided with liquid level form 46;Can be observed by liquid level form 46
The impregnation situation of sub-prime.
Be respectively equipped with two described cylinder cap lock shafts in the left side of this impregnation cylinder 4, right side, in this impregnation cylinder 4 front end, after
End is respectively equipped with a described cylinder cap lock shaft;It is respectively equipped with described in two in the left side of this impregnation cylinder cylinder cap 6, middle part and right side
Locking hole 61, is respectively equipped with two described locking holes 61 in the front end of this impregnation cylinder cylinder cap 6, rear end.Thus, no matter impregnation cylinder cylinder
Cover 6 which side positioned at when being impregnated with cylinder 4, have locking hole 61 corresponding with cylinder cap lock shaft.
Lifting spindle cylinder 71 and main shaft rotating motor 72, described lifting spindle cylinder 71 are fixed with described frame 1
Cylinder axis down-set, the cylinder shaft end of this lifting spindle cylinder 71 is fixed with connecting plate 73, and the end of described main shaft 7 leads to
Cross bearing 74 to be rotatably fixed on this connecting plate 73, the output shaft of described main shaft rotating motor 72 is provided with the first main shaft rotation
Rotating disk, is provided with, in this main shaft 7, the second main shaft swing pinion being meshed with this first main shaft swing pinion.
A kind of by aforementioned alminium electrolytic condenser guide pin sub-prime line contain dipping machine implement impregnation method it is characterised in that its
Comprise the following steps:
(1)By pay-off 5, sub-prime is conveyed toward at loading and unloading linkage manipulator assembly 9, sub-prime is to erect to place, element
The guide pin of son is up;
(2)Loading and unloading linkage manipulator assembly 9, above sub-prime is clamped and is transported to by upper discharge position, now has a clamping
Assembly 7 is located above loading and unloading linkage manipulator assembly 9, and another clamp assemblies 7 are located above impregnation cylinder 4, and this loading and unloading links
Sub-prime is clamped by the feed clamp 71 on mechanical arm assembly 9 top clamp assemblies 7, loading and unloading linkage manipulator assembly 9 palikinesia,
Until the feed clamp 71 on this clamp assemblies 7 is clamped to the sub-prime setting quantity;
(3)Main shaft 7 rises, and main shaft 7 rotates, and the clamp assemblies 7 having clamped sub-prime are rotated to above impregnation cylinder 4, another
Clamp assemblies 7 rotate to and carry out feeding above loading and unloading linkage manipulator assembly 9;
(4)Main shaft 7 declines, and impregnation cylinder cylinder cap 6 will be impregnated with cylinder 4 and seal;
(5)Evacuation and pressurized equipment 2 carry out evacuation formation negative pressure to being impregnated with cylinder 4, by the electrolyte in liquid storing barrel 3
In suction impregnation cylinder 4, the sub-prime being held on clamp assemblies 7 is impregnated with, when the electrolyte in impregnation cylinder 4 has reached setting
During requirement, evacuation and pressurized equipment 2 input compressed air are pressurizeed, and make the pressure in impregnation cylinder 4 be changed into setting from negative pressure
Malleation value, pressurize, so that pressure in impregnation cylinder 4 is maintained and set duration, carry out pressure release when pressurize sets after duration reaches, take out true
Empty and pressurized equipment 2 work makes the pressure in impregnation cylinder 4 be reduced to normal pressure, carries out except liquid, makes sub-prime leave electrolyte, evacuation makes
Unnecessary electrolyte on sub-prime is adsorbed onto except on liquid plate 43;Carry out back liquid, impregnation cylinder cylinder cap 6 is separated with impregnation cylinder 4, makes impregnation
Pressure in cylinder 4 becomes normal pressure again, and the electrolyte in impregnation cylinder 4 is drawn back liquid storing barrel 3;
(6)Cylinder cap rises, and main shaft 7 rotates, and the clamp assemblies 7 being clamped with sub-prime after impregnation are rotated to loading and unloading gear
Above tool handss assembly 9, main shaft 7 declines, and the sub-prime after being impregnated with is clamped and put in lower discharge position by loading and unloading linkage manipulator assembly 9
Put and see off on pay-off 5, complete blanking procedure;
(7)While lower discharge position blanking, loading and unloading linkage manipulator assembly 9 exists loading and unloading linkage manipulator assembly 9
Upper discharge position repeat step(2)Action, completes material process simultaneously, automatic repeat step(1)Extremely(6), efficiently and rapidly automatically
Carry out being impregnated with operation on alminium electrolytic condenser guide pin sub-prime line.
Described step(6)In, when sub-prime is delivered to upper discharge position by pay-off 5, positioned at the mechanical hand 92 of upper discharge position
The first left fixture block 9231, the first right fixture block 9233 be located at down stroke position, this first left fixture block 9231, second right fixture block 9241
Sub-prime is clamped and rotates to up stroke position, meanwhile, in correspondence, the cylinder axis backing down cylinder 714 of discharge position stretch out, and will send
The jacking block 713 of feed collet 71 withstands and promotes, and so that feed clamp 71 is opened, and backs down the cylinder axis retraction of cylinder 714, thus feed clamp 71
Clamp the guide pin of sub-prime, chain assembly one feed clamp 71 of reach, the second right fixture block 9241, the second left fixture block 9243 continue
Clamp sub-prime and rotate to up stroke position;While mechanical hand 92 feeding of upper discharge position, the mechanical hand 92 of lower discharge position
First left fixture block 9231, the first right fixture block 9233 are clamped the sub-prime after the impregnation on feed clamp 71 and are rotated at down stroke position
Pay-off 5 on, the second right fixture block 9241, the second left fixture block 9243 continue to clamp sub-prime and rotate at down stroke position
On pay-off 5.
This utility model is rational in infrastructure ingenious, can be automatically performed reason material, impregnation, de- liquid and blanking overall process, without people
Work participates in, and effectively reduces human cost, improve production efficiency, and need not manually be participated in due to intermediate link, inter process not
Can there is product overloading, so that the steady quality of product is reliable, reduce fraction defective, reduce production cost.
The above, be only preferred embodiment of the present utility model, not this utility model is made any formal
Restriction.Any those of ordinary skill in the art, without departing under technical solutions of the utility model ambit, all available
The methods and techniques content of the disclosure above makes many possible variations and modification to technical solutions of the utility model, or is revised as
The Equivalent embodiments of equivalent variations.Therefore every content without departing from technical solutions of the utility model, according to the shape of this utility model
The equivalence changes that shape, construction and principle are made, all should be covered by protection domain of the present utility model.
Claims (10)
1. contain dipping machine on a kind of alminium electrolytic condenser guide pin sub-prime line, it includes frame, and this frame is provided with board, under this board
Side is provided with evacuation and pressurized equipment and liquid storing barrel, is provided with the impregnation cylinder of opening upwards, the side of this impregnation cylinder in this board
It is provided with pay-off, described evacuation and pressurized equipment, liquid storing barrel are connected with this impregnation cylinder by pipeline respectively, and its feature exists
In:It also includes being impregnated with cylinder cylinder cap, and the size of this impregnation cylinder cylinder cap is at least the two of the size of this impregnation cylinder opening
Times, longitudinally it is provided with liftable, rotatable main shaft in this frame, the centre position of this impregnation cylinder cylinder cap is fixing with this main shaft even
Connect, one end of described impregnation cylinder cylinder cap is located above this impregnation cylinder, correspond in the left and right two ends of described impregnation cylinder cylinder cap lower surface
Described impregnation cylinder is respectively provided with the clamp assemblies that clamping sub-prime is impregnated with, and this clamp assemblies is provided with feed clamp, in this
In frame, corresponding described clamp assemblies are provided with the sub-prime chain drive assembly ordering about described clamp assemblies movement, in this pay-off
The described clamp assemblies of upper correspondence are provided with loading and unloading linkage manipulator assembly.
2. dipping machine is contained on alminium electrolytic condenser guide pin sub-prime line it is characterised in that described clamp assemblies are according to claim 1
Two, the centre position of this two clamp assemblies correspondence described impregnation cylinder cylinder caps is two about the lower surface of this impregnation cylinder cylinder cap
Side;Described clamp assemblies include being arranged at the chain assembly of the rotatable movement of this impregnation cylinder cylinder cap lower surface, contain in this
Also rotationally it is provided with gear shaft, this gear shaft is provided with the chain engaging with this chain assembly on leaching cylinder cylinder cap lower surface
Gear, the lower end of this gear shaft is provided with inserting groove, and described feed clamp is arranged on this chain assembly by spacing distance;Described
Feed clamp includes the left and right feeding clamp of corresponding setting, and the middle part of this left and right feeding clamp is corresponding to be provided with the first engaging tooth,
It is provided with compression spring, the upper outside in this left and right feeding clamp is provided with jacking block, described between the top of this left and right feeding clamp
The bottom of left and right feeding clamp contacts, in this frame corresponding upper discharge position, feed clamp at lower discharge position jacking block respectively
It is provided with and back down cylinder.
3. dipping machine is contained on alminium electrolytic condenser guide pin sub-prime line it is characterised in that described pay-off bag according to claim 1
Include the stock support being arranged in this frame, this stock support is sequentially provided with loading guide, loading and unloading by material direction of feed
Linkage manipulator assembly and blanking guide rail, in this stock support to should loading guide, loading and unloading linkage manipulator assembly and
Blanking guide rail is provided with magnetic stripe, and the lower section of described magnetic stripe is provided with and directly shakes.
4. contain dipping machine on alminium electrolytic condenser guide pin sub-prime line it is characterised in that described sub-prime chain drives according to claim 2
Dynamic assembly includes the sub-prime chain driving motor being fixed in frame, is provided with motor in this sub-prime chain driving motor output shaft
Connecting shaft, the corresponding described inserting groove in top of this motor connection axle is provided with grafting block.
5. dipping machine is contained on alminium electrolytic condenser guide pin sub-prime line it is characterised in that the top of described impregnation cylinder according to claim 1
Portion is provided with sealing ring, is liftably provided with disk containing immersion in described impregnation cylinder, is provided with except liquid plate in this disk containing immersion, along described
The inwall of impregnation cylinder is equipped with several cylinder cap lock shafts, and the lower end of this several cylinder cap lock shaft is fixed with linkage gear, institute
State and transmission belt is arranged with several linkage gears, wherein described in one, cylinder cap lock shaft orders about rotation by locking cylinder, this cylinder cap
The top of lock shaft is provided with square, oval or triangle latch segment, to should latch segment set on described impregnation cylinder cylinder cap
There is locking hole.
6. contain dipping machine on alminium electrolytic condenser guide pin sub-prime line it is characterised in that described loading and unloading link according to claim 2
Mechanical arm assembly includes pedestal, and corresponding upper discharge position, the feed clamp at lower discharge position are respectively equipped with several machines on this pedestal
Tool handss, described mechanical hand includes rotating seat, driving cylinder, the first clamp, the second clamp, the first tooth bar, the second tooth bar and second
Engaging tooth, described rotating seat is rotatablely arranged on this pedestal, and described first tooth bar, the second tooth bar can be arranged movably forward and backward
In this rotating seat, this second engaging tooth is rotatablely arranged between this first tooth bar, the second tooth bar, this second engaging tooth with
This first tooth bar, the second tooth bar are meshed, and described driving cylinder is arranged at the right-hand member of this rotating seat, the cylinder axis of this driving cylinder
It is fixedly connected with described second tooth bar, described first clamp includes the first left fixture block, the first contiguous block and first being sequentially connected
Right fixture block, this second clamp includes the second right fixture block, the second contiguous block and the second left fixture block being sequentially connected, described first left folder
Block, the second right fixture block are oppositely arranged, and described first right fixture block, the second left fixture block are oppositely arranged, this second tooth bar and the second left folder
Block is fixedly connected, and this first tooth bar is fixedly connected with the first left fixture block, is provided with asynchronous motor in this pedestal, this asynchronous electric
On the output shaft of machine, rotating seat be provided with synchronizing wheel, between the synchronizing wheel on the output shaft of described asynchronous motor, on rotating seat
It is arranged with transmission belt.
7. contain dipping machine on alminium electrolytic condenser guide pin sub-prime line according to claim 5 it is characterised in that the going out of described liquid storing barrel
The pipeline that liquid mouth connects extends to this and contains on immersion disk, is provided with back liquid pipeline in the described bottom containing immersion disk, this back liquid pipeline
It is connected with the liquid inlet of liquid storing barrel.
8. dipping machine is contained on alminium electrolytic condenser guide pin sub-prime line it is characterised in that outside this impregnation cylinder according to claim 5
Corresponding described clamp assemblies are provided with catch tray;Wall in described impregnation cylinder is provided with liquid level form.
9. contain dipping machine on alminium electrolytic condenser guide pin sub-prime line according to claim 5 it is characterised in that a left side in this impregnation cylinder
Side, right side are respectively equipped with two described cylinder cap lock shafts, are respectively equipped with a described cylinder cap lock in the front end of this impregnation cylinder, rear end
Mandrel;It is respectively equipped with two described locking holes in the left side of this impregnation cylinder cylinder cap, middle part and right side, before this impregnation cylinder cylinder cap
End, rear end are respectively equipped with two described locking holes.
10. dipping machine is contained on alminium electrolytic condenser guide pin sub-prime line it is characterised in that in described frame according to claim 5
It is fixed with lifting spindle cylinder and main shaft rotating motor, the cylinder axis of described lifting spindle cylinder are down-set, this lifting spindle
The cylinder shaft end of cylinder is fixed with connecting plate, and described main the tip of the axis is rotatably fixed on this connecting plate by bearing,
The output shaft of described main shaft rotating motor is provided with the first main shaft swing pinion, is provided with and the rotation of this first main shaft in this main shaft
The second main shaft swing pinion that gear is meshed.
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CN201620949906.2U CN205984667U (en) | 2016-08-26 | 2016-08-26 | Contain dipping machine on plain sub - line of aluminum electrolytic capacitor guide pin |
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CN201620949906.2U CN205984667U (en) | 2016-08-26 | 2016-08-26 | Contain dipping machine on plain sub - line of aluminum electrolytic capacitor guide pin |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106098419A (en) * | 2016-08-26 | 2016-11-09 | 东莞市东金机械设备有限公司 | Containing dipping machine and impregnation method on alminium electrolytic condenser guide pin sub-prime line |
CN111243875A (en) * | 2020-01-17 | 2020-06-05 | 诚捷智能装备(东莞)有限公司 | Charging type impregnation device |
-
2016
- 2016-08-26 CN CN201620949906.2U patent/CN205984667U/en active Active
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106098419A (en) * | 2016-08-26 | 2016-11-09 | 东莞市东金机械设备有限公司 | Containing dipping machine and impregnation method on alminium electrolytic condenser guide pin sub-prime line |
CN106098419B (en) * | 2016-08-26 | 2019-04-02 | 东莞市东金机械设备有限公司 | Contain dipping machine and impregnation method on alminium electrolytic condenser guide pin sub-prime line |
CN111243875A (en) * | 2020-01-17 | 2020-06-05 | 诚捷智能装备(东莞)有限公司 | Charging type impregnation device |
CN111243875B (en) * | 2020-01-17 | 2022-09-13 | 诚捷智能装备(东莞)有限公司 | Charging type impregnation device |
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