CN205981359U - Tobacco throwing line is liquid level measuring system and vacuum pre -conditioner for vacuum pre -conditioner - Google Patents

Tobacco throwing line is liquid level measuring system and vacuum pre -conditioner for vacuum pre -conditioner Download PDF

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Publication number
CN205981359U
CN205981359U CN201620852972.8U CN201620852972U CN205981359U CN 205981359 U CN205981359 U CN 205981359U CN 201620852972 U CN201620852972 U CN 201620852972U CN 205981359 U CN205981359 U CN 205981359U
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China
Prior art keywords
liquid level
tuning
module
switch
fork type
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CN201620852972.8U
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Inventor
杨燕平
孙绍波
李春华
溥亚春
普存文
王永俊
李斌
叶正国
李建松
魏永红
海相斌
施旭东
叶飞
刘晓炀
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Hongta Tobacco Group Co Ltd
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Hongta Tobacco Group Co Ltd
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Abstract

The utility model provides a tobacco throwing line is liquid level measuring system and vacuum pre -conditioner for vacuum pre -conditioner, including tuning fork formula liquid level switch, tuning fork formula liquid level switch circuit, power module, PLC signal processing module, signal output module, tuning fork formula liquid level measurement switch is changed into to its floater formula liquid level measurement switch with traditional and the liquid level measurement function is realized to the relevant antithetical couplet equipment of assisting of cooperation. Owing to adopt tuning fork liquid level measurement switch, consequently the condition such as mechanical wear that floater formula liquid level switch appears and liquid corrosion can not appear being similar to to a by data collection of it is accurate, reliable is provided. This scheme simple structure is directly perceived simultaneously, its direct mount in vacuum pre -conditioner pipeline department, the liquid -level data's of being convenient for collection, transmission, processing to for follow -up maintenance, the maintenance facilitate.

Description

Tobacco processing line vacuum conditioner liquid level measuring system and vacuum conditioner
Technical field
This utility model designs a kind of tobacco processing line vacuum conditioner liquid level measuring system, belongs to tobacco processing line true Empty damping machine signal detection field.
Background technology
, with very generally in primary processing line, it by carrying out continuous, automatic vacuum to Nicotiana tabacum L. for vacuum conditioner Moisture regain is processed, and improves temperature and the moisture content of Nicotiana tabacum L., improves its pliability and crush resistance, improves tobacco product and inhales taste, is conducive to Moisture, temperature and liquid material absorb, and remove the blue foreign smell of Nicotiana tabacum L. simultaneously, and can play the purpose killed except worm's ovum to a certain extent. Due to having humidification water system in vacuum conditioner, in order to meet the design concept of automatic material flow, by automatic technology and cigarette Machine equipment organically combines, and realizes the industrial continuous production of vacuum conditioning, reduces the product quality fluctuation that manual intervention causes, reduces Cost of labor, thus employ pipeline liquid level measuring system.Existing level gauging adopts floating ball type liquid level measurement switch, is using Due to by the effect of pipeline corrosion liquid and wearing and tearing of mechanical part, measuring switch, middle discovery occurs in that data acquisition is forbidden Situation, the normal operation on equipment causes impact.Simultaneously its complex structure also increase follow-up maintenance, maintenance Difficulty.Therefore, it is necessary to be improved to existing vacuum conditioner liquid level measuring system.
Utility model content
For improving accuracy, the reliability of tobacco vacuum dampening machine liquid level measuring system data acquisition, meet equipment normal Service requirement;Realize vacuum conditioner automatization, continuous prodution, reduce the product quality fluctuation that manual intervention causes, reduce Cost of labor;And on the premise of ensureing that original production capacity, indices, vacuum conditioning machine equipment basic structure are constant, with " energy-conservation, advanced, science " be principle, this utility model provide a kind of tobacco processing line vacuum conditioner liquid level measuring system and Vacuum conditioner.
This utility model completes by the following technical programs:
A kind of tobacco processing line vacuum conditioner liquid level measuring system, including tuning-fork type liquid-level switch, tuning-fork type liquid level On-off circuit, supply module, PLC signal processing module, signal output module;
Tuning-fork type liquid-level switch is installed at vacuum conditioner pipeline, and tuning-fork type liquid-level switch module connects tuning-fork type liquid level Switch, tuning-fork type liquid-level switch module receives the signal of tuning-fork type liquid-level switch and is converted into switching numerical quantity;
Supply module, PLC signal processing module connect tuning-fork type liquid-level switch circuit respectively;
Supply module is also connected with PLC signal processing module, signal output module;
PLC signal processing module receives the switch numerical quantity of tuning-fork type liquid-level switch circuit, and by itself and target set point Compare, thus judging that liquid level changes;
PLC signal processing module connects signal output module.
Further, it is provided with auxiliary equipment supply module in supply module, auxiliary equipment supply module connects level gauging Auxiliary equipment in system is simultaneously powered.
Further, tuning-fork type liquid-level switch module includes the first piezoelectric chip, the second piezoelectric chip, tuning-fork type liquid level are opened Close internal electronics:
In the inductive rod base of Fork LIquid Level Switch, tuning fork rod is driven using the first piezoelectric chip, by the second piezoelectric chip Accept vibration signal;Vibration signal is by tuning-fork type liquid-level switch internal electronics output switch numerical quantity.
Further, the fork body of tuning fork level gauging switch produces the frequency change of mechanical vibration under piezoquartz excitation By tuning-fork type liquid-level switch internal electron wireline inspection.
Further, signal output module includes display module, and display module will receive from PLC signal processing module Level parameter signal carries out output display.
Further, signal output module connects alarm module, detection module, control module and enters liquid level signal parameter Row transmission.
Further, below vacuum conditioner drainer, tuning-fork type level gauging switch is installed in punching.
Further, tuning-fork type level gauging switch is using the probe of multiple different length sizes.
A kind of tobacco processing line vacuum conditioner, it adopts a kind of above-mentioned tobacco processing line vacuum conditioner liquid level to survey Amount system.
This utility model has advantages below and effect:Described scenario-frame simple, intuitive, it is directly mounted at vacuum and returns At damp machine pipeline, it is easy to the collection of liquid level data, transmission, processes, and provide facility for follow-up maintenance, maintenance;Its level gauging Tuning-fork type liquid-level switch strong adaptability employed in module, the different electrical quantity of tested liquid material, density are to measurement result all not Produce impact.The mal-conditions such as fouling, agitation, turbulent flow, bubble, vibration, medium-viscosity, high temperature, high pressure also no affect on detection; Detection process due to Fork LIquid Level Switch is completed by electronic circuit, no-movable part, so just not needing once installation and operation Safeguard;By the high frequency pumping of piezoquartz, Fork LIquid Level Switch has excellent anti-noise jamming ability;Later stage is not according to Also accommodate the demand that various density fluid detect with the probe of length;Due to being switched using tuning fork level gauging, thus without Situations such as mechanical wear and liquid corrosion of occurring similar to float type level switch, occurs, thus provide accurately, reliable Collected data;The signal processing module that liquid level measuring system is mated has fast operation, the features such as result reliability is high, There is provided basis for follow-up equipment to calling of liquid level signal;The signal output module of liquid level measuring system has extended capability by force, The advantages of transmission result is accurate, different types of auxiliary equipment in collocation, can farthest realize the calling of liquid level signal, defeated Go out.
Brief description
Fig. 1 is the structural representation of an embodiment of vacuum conditioner liquid level measuring system of the present utility model;
Fig. 2 is the side view of the Fork LIquid Level Switch band local of Fig. 1.
Specific embodiment
Below in conjunction with accompanying drawing, this utility model is described further.
As shown in Figure 1 and Figure 2, size first below measurement vacuum conditioner drainer, actual big according to Fork LIquid Level Switch Little, tuning-fork type level gauging switch is installed in punching below vacuum conditioner drainer.Carry out well field adjustable after installation and compile Write correlation module.
The concrete technical scheme of this utility model device is:
Tobacco processing line vacuum conditioner liquid level measuring system includes supply module, tuning-fork type liquid-level switch module, PLC Signal processing module, signal output module are it is characterised in that change into tuning-fork type liquid by traditional floating ball type liquid level measurement switch Position measurement switchs and coordinates related auxiliary equipment to realize level gauging function;Modular design, be easy to directly perceived, be accurately read And process signal parameter, provide facility for the maintenance of equipment, maintenance simultaneously.
Supply module ensures tuning-fork type liquid-level switch normal work power demands, and the auxiliary equipment in supply module supplies simultaneously Electric module needs to provide power supply to ensure for the auxiliary equipment of remaining in liquid level measuring system, thus realize liquid level signal accurately adopting Collect, transmit, process and call.
In a preferred embodiment, in the inductive rod base of Fork LIquid Level Switch, tuning fork is driven by piezoelectric chip Rod, and vibration signal is accepted by an other piezoelectric chip, so that vibration signal is circulated, and make inductive rod produce resonance. When fluid to be measured is contacted with inductive rod, vibration signal tapers into, when stopping resonance, Fork LIquid Level Switch internal electron Circuit can export electric switch signal.The natural principle being weakened successively by leading portion rear-facing seat due to inductive rod sensitivity, so work as bucket Interior liquid is piled up upwards, when touching inductive rod base (rear portion) or piling up upwards, all will not produce rub-out signal.
The fork body of tuning fork level gauging switch produces mechanical vibration so as to shake at the resonant frequency fx under piezoquartz excitation Dynamic.When fluid to be measured touches tuning fork, the frequency of fork body and amplitude change, and this frequency changes by tuning-fork type liquid-level switch Internal electron wireline inspection out and exports a switching value, and PLC signal processing module receives this switching value, and by itself and target Setting value compares, thus judging that liquid level changes.
The level parameter signal receiving from PLC signal processing module is carried out output display by signal output module, and can According to related auxiliary equipment requirements, transmit liquid level signal parameter, meet the need that equipment is detected to liquid level, controlled and reported to the police Ask.
In a further preferred embodiment, signal output module connects display module.
Signal output module can also connect alarm module, detection module, control module and carry out liquid level signal parameter Transmission.
In a further preferred embodiment, below vacuum conditioner drainer, punching installation tuning-fork type level gauging is opened Close.
In a further preferred embodiment, tuning-fork type level gauging switch is using the probe of multiple different length sizes.
Traditional floating ball type liquid level measurement switch is changed into tuning-fork type level gauging switch and coordinate related auxiliary equipment Realize level gauging function.The detection process of Fork LIquid Level Switch is completed by electronic circuit, no-movable part, so once installation Put into operation and just do not need to safeguard;By the high frequency pumping of piezoquartz, Fork LIquid Level Switch has excellent anti-noise jamming ability; Later stage also accommodates, according to the probe of different length, the demand that various density fluid detect;Due to being opened using tuning fork level gauging Close, thus without situations such as mechanical wear and liquid corrosion of occurring similar to float type level switch occurs, thus providing Accurately, reliably it is collected data;The signal processing module that liquid level measuring system is mated has fast operation, reliable results Property high the features such as, for follow-up equipment to liquid level signal call offer basis;The signal output module of liquid level measuring system has Extended capability is strong, the advantages of transmission result is accurate, different types of auxiliary equipment in collocation, and can farthest realize liquid level and believe Number call, export.Modular design, be easy to directly perceived, be accurately read and process signal parameter, simultaneously for the dimension of equipment Shield, maintenance provide facility.
Finally it should be noted that:The above example only technical scheme in order to this case to be described is not intended to limit;Although With reference to preferred embodiment, this case is described in detail, those of ordinary skill in the art should be understood:Still permissible The specific embodiment of this case is modified or equivalent is carried out to some technical characteristics;Without deviating from this case technical side The spirit of case, it all should be covered in the middle of the technical scheme scope that this case is claimed.

Claims (9)

1. a kind of tobacco processing line vacuum conditioner liquid level measuring system it is characterised in that
Including tuning-fork type liquid-level switch, tuning-fork type liquid-level switch circuit, supply module, PLC signal processing module, signal output mould Block;
Tuning-fork type liquid-level switch is installed at vacuum conditioner pipeline, and tuning-fork type liquid-level switch module connects tuning-fork type liquid level and opens Close, tuning-fork type liquid-level switch module receives the signal of tuning-fork type liquid-level switch and is converted into switching numerical quantity;
Supply module, PLC signal processing module connect tuning-fork type liquid-level switch circuit respectively;
Supply module is also connected with PLC signal processing module, signal output module;
PLC signal processing module receives the switch numerical quantity of tuning-fork type liquid-level switch circuit, and by it compared with target set point Relatively, thus judging that liquid level changes;
PLC signal processing module connects signal output module.
2. a kind of tobacco processing line vacuum conditioner liquid level measuring system according to claim 1 is it is characterised in that supply It is provided with auxiliary equipment supply module, the auxiliary equipment that auxiliary equipment supply module connects in liquid level measuring system is gone forward side by side in electric module Row power supply.
3. a kind of tobacco processing line vacuum conditioner liquid level measuring system according to claim 1 it is characterised in that
Tuning-fork type liquid-level switch module includes the first piezoelectric chip, the second piezoelectric chip, tuning-fork type liquid-level switch internal electron electricity Road:
In the inductive rod base of Fork LIquid Level Switch, tuning fork rod is driven using the first piezoelectric chip, is accepted by the second piezoelectric chip Vibration signal;Vibration signal is by tuning-fork type liquid-level switch internal electronics output switch numerical quantity.
4. a kind of tobacco processing line vacuum conditioner liquid level measuring system according to claim 1 is it is characterised in that sound The frequency that the fork body of fork level gauging switch produces mechanical vibration under piezoquartz excitation changes by tuning-fork type liquid-level switch Portion's electronic circuit detection.
5. a kind of tobacco processing line vacuum conditioner liquid level measuring system according to claim 1 is it is characterised in that believe Number output module includes display module, and the level parameter signal receiving from PLC signal processing module is carried out defeated by display module Go out display.
6. a kind of tobacco processing line vacuum conditioner liquid level measuring system according to any one of claim 1 to 5, it is special Levy and be, signal output module connects alarm module, detection module, control module and transmitted liquid level signal parameter.
7. a kind of tobacco processing line vacuum conditioner liquid level measuring system according to any one of claim 1 to 5, it is special Levy and be, tuning-fork type level gauging switch is installed in punching below vacuum conditioner drainer.
8. a kind of tobacco processing line vacuum conditioner liquid level measuring system according to any one of claim 1 to 5, it is special Levy and be, tuning-fork type level gauging switch is using the probe of multiple different length sizes.
9. a kind of vacuum conditioner is it is characterised in that adopt a kind of tobacco cutting described in any one of the claims 1 to 8 Line vacuum damping machine liquid level measuring system.
CN201620852972.8U 2016-08-09 2016-08-09 Tobacco throwing line is liquid level measuring system and vacuum pre -conditioner for vacuum pre -conditioner Active CN205981359U (en)

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Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201620852972.8U CN205981359U (en) 2016-08-09 2016-08-09 Tobacco throwing line is liquid level measuring system and vacuum pre -conditioner for vacuum pre -conditioner

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106092258A (en) * 2016-08-09 2016-11-09 红塔烟草(集团)有限责任公司 Tobacco processing line vacuum conditioner liquid level measuring system and vacuum conditioner

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106092258A (en) * 2016-08-09 2016-11-09 红塔烟草(集团)有限责任公司 Tobacco processing line vacuum conditioner liquid level measuring system and vacuum conditioner

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