CN205976200U - Foam concrete presss from both sides various steel wallboard of core - Google Patents

Foam concrete presss from both sides various steel wallboard of core Download PDF

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Publication number
CN205976200U
CN205976200U CN201620840303.9U CN201620840303U CN205976200U CN 205976200 U CN205976200 U CN 205976200U CN 201620840303 U CN201620840303 U CN 201620840303U CN 205976200 U CN205976200 U CN 205976200U
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layer
foam concrete
steel plate
wallboard
jet
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CN201620840303.9U
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Chinese (zh)
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李仰水
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Fujian Hongyi Machinery Co., Ltd.
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QUANZHOU HONGYI BUILDING MATERIAL MACHINERY Co Ltd
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Abstract

The utility model provides a foam concrete presss from both sides various steel wallboard of core, including mutual parallel arrangement's first steel deck and second steel deck, be located first steel deck with grout layer, packing between the second steel deck are in first steel deck with a foam concrete layer and packing between the grout layer are in the second steel deck with the 2nd foam concrete layer between the grout layer. Through adopting the foam concrete layer as sandwich material, difficult burning is compared with traditional sandwich material, relative hard and difficult the wearing out in foam concrete layer, and anti folding endurance can be better relatively and life is higher relatively. In addition, adopt foam concrete layer and grout layer as sandwich material, both guaranteed that the various steel wallboard of double -layered core has the intensity that traditional EPS accords with the wallboard, did not have the toxic gas effluvium under high temperature yet.

Description

A kind of foam concrete sandwich color steel wallboard
Technical field
This utility model is related to a kind of building precast sheet material, particularly a kind of foam concrete sandwich color steel wallboard.
Background technology
Sandwich color steel wallboard is a kind of to integrate load-bearing, insulation, waterproof, the new building enclosure sheet material fitted up, extensively It is applied to industrial premises, public building, assembled house, cleaning project etc. multiple architectural.
Traditional sandwich color steel wallboard generally with color painted steel strip as facestock, self-extinguishing type polystyrene, polyurethane, glass Cotton or rock wool etc. are core, with heat-curable glue pressurized in continuous forming machine, be heating and curing, deburring, fluting, the operation such as blanking The ultralight building board being composited, in these core materials, only rock wool and glass cotton are incombustible materials, other sandwich materials Use in chromatic steel sandwich plate for the material easily leads to the generation of fire, simultaneously because the steel plate of traditional sandwich color steel wallboard is usual For plate-like structure, sandwich material is usually soft material, and fracture resistance is relatively poor.
Additionally, after the ectonexine of the sandwich color steel wallboard of transmission is separate production, in conjunction with becoming sandwich color steel wallboard, a lot Sandwich material often produces after for a long time and is just applied to sandwich color steel wallboard, ectonexine with reference to when be also performed to special handling Ensure that the compactness of combination, and if the sandwich material production time long it is easy to aging, thus affecting whole sandwich The service life of color steel wallboard.
In view of this, the present inventor conducts in-depth research to the structure of sandwich color steel wallboard and its production technology, then This case is had to produce.
Utility model content
The purpose of this utility model be to provide a kind of nonflammable, fracture resistance relatively preferably and service life relatively High foam concrete sandwich color steel wallboard.
To achieve these goals, this utility model adopts the following technical scheme that:
A kind of foam concrete sandwich color steel wallboard, including the first steel plate layer being arranged parallel to and the second steel plate layer, Grout layer between described first steel plate layer and described second steel plate layer, it is filled in described first steel plate layer and described water The first bubble concrete layer between mud layer and be filled between described second steel plate layer and described grout layer second Bubble concrete layer.
As a kind of improvement of the present utility model, described first steel plate layer is stamped and formed out multiple first jet-beddings, described Multiple second jet-beddings have been stamped and formed out on the second steel plate layer, the opening direction of described first jet-bedding and described second jet-bedding opposite and Position is mutually corresponding, or the opening direction of described first jet-bedding and described second jet-bedding is opposite and position is interlaced, or Described first jet-bedding is identical with the opening direction of described second jet-bedding and position is interlaced.
As a kind of improvement of the present utility model, four sides of described first steel plate layer are respectively arranged with first clamping plate, Four sides of described second steel plate layer are respectively arranged with second clamping plate, the described first clamping plate positioned at the same side and described second Clamping plate is in the same plane and the distance of both opposite sides is slightly larger than the thickness of described grout layer.
As a kind of improvement of the present utility model, the thickness of this foam concrete sandwich color steel wallboard is 20mm-315mm.
Using technique scheme, this utility model has the advantages that:
1st, by sandwich material is used as using bubble concrete layer, nonflammable, compared with traditional sandwich material, foam Concrete layer is relatively hard and non-aging, and fracture resistance is relatively preferable and service life is of a relatively high.Additionally, being mixed using foam Solidifying soil layer and grout layer, as sandwich material, both ensure that sandwich color steel wallboard had the intensity that traditional EPS meets wallboard, There will not be toxic gas under high temperature to shed.
2nd, because bubble concrete layer is directly cast in corresponding steel plate layer, need not be spliced, be connected more firm, By grout layer, two layers of foam concrete layer is linked together simultaneously, simplify production technology, improve production efficiency.
3rd, pass through to arrange jet-bedding in steel plate layer, be conducive to improving the overall fold resistance of sandwich color steel wallboard, also can simultaneously The sight of decent wallboard.
Brief description
The first foam concrete sandwich color steel panel structure schematic diagram that Fig. 1 provides for this utility model embodiment;
The structural representation of the second foam concrete sandwich color steel that Fig. 2 provides for this utility model embodiment;
The third foam concrete sandwich color steel panel structure schematic diagram that Fig. 3 provides for this utility model embodiment;
Fig. 4 is that step schematic diagram poured into a mould by this utility model embodiment foam concrete sandwich color steel wallboard;
Fig. 5 is this utility model embodiment foam concrete sandwich color steel wallboard demoulding step schematic diagram;
Fig. 6 is this utility model embodiment foam concrete sandwich color steel wall panel assemblies step schematic diagram.
It is as follows that in figure respectively indicates correspondence:
10- first steel plate layer;11- first clamping plate;
12- first jet-bedding;20- second steel plate layer;
21- second clamping plate;22- second jet-bedding;
30- grout layer;31- cement mortar;
40- first bubble concrete layer;50- second bubble concrete layer;
60- first mould.
Specific embodiment
This utility model is described further with specific embodiment with reference to meeting.
As shown in Figure 1-Figure 3, the foam concrete sandwich color steel wallboard that the present embodiment provides includes being arranged parallel to First steel plate layer 10 and the second steel plate layer 20, the grout layer 30 being located between the first steel plate layer 10 and the second steel plate layer 20, fill out Fill the first bubble concrete layer 40 between the first steel plate layer 10 and grout layer 30 and be filled in the second steel plate layer 20 and The second bubble concrete layer 50 between grout layer 30.
First steel plate layer 10 is square, and its four sides are respectively arranged with first clamping plate 11, and the second steel plate layer 20 is also in side Shape, and its length and width is all identical with the first steel plate layer 10, four sides of the second steel plate layer 20 are also respectively arranged with second clamping plate 21, First clamping plate 11 positioned at the same side and second clamping plate 21 is in the same plane and the distance of both opposite sides is slightly larger than water The thickness of mud layer 30, so can ensure that the first steel plate layer 10 and the second steel plate layer 20 are completely embedded into corresponding foam concrete In layer, connect more firm.
Multiple first jet-beddings 12 are stamped and formed out on the first steel plate layer 10, the second steel plate layer 20 has been stamped and formed out multiple Two jet-beddings 22, the concrete shape of the first jet-bedding 12 and the second jet-bedding 22 can be arranged according to actual needs.First jet-bedding 12 and Being provided with beneficial to the adhesion increasing between bubble concrete layer and steel plate layer of two jet-beddings 22, improves overall fracture resistance.
Provide three kinds of foam concrete sandwich color steel wallboards, these three foam concrete sandwich color steels in the present embodiment The structure difference differing only in the first steel plate layer 10 or the second steel plate layer 20 of wallboard.Specifically, as shown in figure 1, the first The opening direction of the first jet-bedding 12 of foam concrete sandwich color steel wallboard and the second jet-bedding 22 is opposite and position is mutually corresponding, this The both sides of sample foam concrete sandwich color steel wallboard are can natural shape with the first jet-bedding 12 or the corresponding position of the second jet-bedding 22 Become raised, improve the aesthetic feeling of foam concrete sandwich color steel wallboard;As shown in Fig. 2 second foam concrete sandwich color steel wall The opening direction of the first jet-bedding 12 of plate and the second jet-bedding 22 is opposite and position is interlaced, so can improve foam concrete While sandwich color steel wallboard aesthetic feeling, it is to avoid partial cross section area is less and affects overall performance;As shown in figure 3, the third bubble First jet-bedding 12 of foam concrete sandwich color steel wallboard is identical with the opening direction of the second jet-bedding 22 and position is interlaced, so Consumer can select according to actual needs to have groove or have the side of projection as decorative cover.
Preferably, the thickness of the foam concrete sandwich color steel wallboard that the present embodiment provides is 20mm-315mm, needs Bright, this thickness refers to the largest contours size of thickness direction.
The present embodiment additionally provides the production technology for producing above-mentioned foam concrete sandwich color steel wallboard, this technique bag Include following steps:
S1, die-filling, the first steel plate layer of advance comprising is put in the first mould, the second steel plate layer of advance comprising is put Enter in the second mould;Wherein, as shown in Figure 1-Figure 3, the both sides of the first steel plate layer 10 are respectively arranged with first clamping plate 11, and first Multiple first jet-beddings 12 are stamped and formed out on steel plate layer 10, the both sides of the second steel plate layer 20 are respectively arranged with second clamping plate 21, and Multiple second jet-beddings 22 have been stamped and formed out on the second steel plate layer 20.
After the completion of die-filling, between first clamping plate 11 and the first steel plate layer 10 and second clamping plate 12 and the second steel plate layer 20 Between jointly surround packing space respectively, that is to say two packing spaces.
S2, pour, add quantitative foamed concrete toward in the first mould and the second mould respectively and foamed, foaming The addition of concrete needs to be determined according to specific foam pattern, the foamed concrete of addition can using chemical blowing or Person's physical blowing, both foam pattern are all conventional foam pattern, no longer describe in detail herein.
When using chemical blowing, the foamed concrete amount of addition is less than the capacity of corresponding packing space, and guarantees it Volume after foaming is more than the capacity of corresponding packing space, with guarantee foam concrete can fill this packing space full and from Overflow in this packing space, the bubble concrete layer thickness required for reaching.Preferably, using the foamed concrete of chemical blowing It is 100 including percentage by weight:90:0.5:10:2.3 light burnt powder, salt, PP fiber, zinc stearate, the wherein water temperature of salt For 30-35 DEG C.When using physical blowing, the foamed concrete amount of addition can be added directly to required bubble concrete layer Thickness.
As shown in figure 4, being formed with, in the first mould 60, the first foam coagulation being bonded in the first steel plate layer 10 after foaming Soil layer 40, likewise, be formed with the second bubble concrete layer 50 being bonded in the second steel plate layer 20 in the second mould.
S3, the demoulding, as shown in figure 5, by the first steel plate layer 20 of mutual bonding and the first bubble concrete layer 40 from first Take out in mould, and horizontal positioned is on the table, guarantee that the first bubble concrete layer 20 is located at the first steel plate layer 10 simultaneously Top, then smears cement mortar 31 on the first bubble concrete layer 40, and cement mortar 31 can be conventional cement mortar for building, The thickness of the cement mortar smeared is 5mm-15mm.
Second steel plate layer 20 of mutual bonding and the second bubble concrete layer 50 are taken out from the second mould simultaneously.
It should be noted that when producing foam concrete sandwich color steel wallboard as depicted in figs. 1 and 2, the first mould For same mould or can be two moulds of structure identical with the second mould, when the first mould and the second mould are same mould During tool, the first steel plate layer 10 (or second steel plate layer 20) is first put in mould, and is sequentially completed the correspondence of step S2 and step S3 After action, the second steel plate layer 20 (or first steel plate layer 10) places in mould, and is sequentially completed the right of step S2 and step S3 Answer action.
S4, combination, as shown in fig. 6, taking produce foam concrete sandwich color steel wallboard as shown in Figure 1 as a example, will mutually Second steel plate layer 20 of bonding and the second bubble concrete layer 50 tip upside down on the first bubble concrete layer 40 and are extruded, and squeeze During pressure, pressure suffered by cement mortar 31 is less than 0.5Mpa, simultaneously it is ensured that between the first steel plate layer 10 and the second steel plate layer 20 Largest contours spacing be 20mm-315mm it is ensured that the thickness of foam concrete sandwich color steel wallboard after molding meets the requirements. After extruding, cement mortar 31 forms grout layer 30.
S5, molding, the cement that will overflow between the first bubble concrete layer 40 and the second bubble concrete layer 50 Slurry 31 is wiped off, after grout layer 30 solidification, the first bubble concrete layer 40 and 50 times of grout layer of the second bubble concrete layer 30 link together, and complete the production of foam concrete sandwich color steel wallboard.
Above in conjunction with meeting specific embodiment, this utility model is described in detail, but enforcement of the present utility model Mode is not limited in above-mentioned embodiment, and those skilled in the art can make various according to prior art to this utility model Deformation, such as replaces foam concrete in above-described embodiment etc., these broadly fall into this practicality newly using other kinds of concrete The protection domain of type.

Claims (4)

1. a kind of foam concrete sandwich color steel wallboard is it is characterised in that include the first steel plate layer of being arranged parallel to and the Two steel plate layer, it is located at grout layer between described first steel plate layer and described second steel plate layer, is filled in described first steel plate Layer and described grout layer between the first bubble concrete layer and be filled in described second steel plate layer and described grout layer Between the second bubble concrete layer.
2. foam concrete sandwich color steel wallboard as claimed in claim 1 is it is characterised in that punching press in described first steel plate layer It is formed with multiple first jet-beddings, described second steel plate layer has been stamped and formed out multiple second jet-beddings, described first jet-bedding and described The opening direction of the second jet-bedding is opposite and position is mutually corresponding, or the opening direction of described first jet-bedding and described second jet-bedding Opposite and position is interlaced, or described first jet-bedding is identical with the opening direction of described second jet-bedding and position is mutually handed over Wrong.
3. foam concrete sandwich color steel wallboard as claimed in claim 1 or 2 is it is characterised in that described first steel plate layer Four sides are respectively arranged with first clamping plate, and four sides of described second steel plate layer are respectively arranged with second clamping plate, positioned at same The described first clamping plate of side and described second clamping plate is in the same plane and the distance of both opposite sides be slightly larger than described The thickness of grout layer.
4. foam concrete sandwich color steel wallboard as claimed in claim 1 or 2 is it is characterised in that this foam concrete sandwich The thickness of color steel wallboard is 20mm-315mm.
CN201620840303.9U 2016-08-04 2016-08-04 Foam concrete presss from both sides various steel wallboard of core Active CN205976200U (en)

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Application Number Priority Date Filing Date Title
CN201620840303.9U CN205976200U (en) 2016-08-04 2016-08-04 Foam concrete presss from both sides various steel wallboard of core

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201620840303.9U CN205976200U (en) 2016-08-04 2016-08-04 Foam concrete presss from both sides various steel wallboard of core

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106088456A (en) * 2016-08-04 2016-11-09 泉州丰泽鸿益建材机械有限公司 A kind of foam concrete sandwich coloured silk wall steel plate and production technology thereof
CN107524244A (en) * 2017-09-07 2017-12-29 重庆朗福环保科技有限公司 A kind of metal composite sound panel and its processing technology

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106088456A (en) * 2016-08-04 2016-11-09 泉州丰泽鸿益建材机械有限公司 A kind of foam concrete sandwich coloured silk wall steel plate and production technology thereof
CN107524244A (en) * 2017-09-07 2017-12-29 重庆朗福环保科技有限公司 A kind of metal composite sound panel and its processing technology

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GR01 Patent grant
CP01 Change in the name or title of a patent holder

Address after: 362000 No. 334 Huayuan North Road, Chengdong Industrial Zone, Fengze District, Quanzhou City, Fujian Province

Patentee after: Fujian Hongyi Machinery Co., Ltd.

Address before: 362000 No. 334 Huayuan North Road, Chengdong Industrial Zone, Fengze District, Quanzhou City, Fujian Province

Patentee before: QUANZHOU HONGYI BUILDING MATERIAL MACHINERY CO., LTD.

CP01 Change in the name or title of a patent holder