CN205974603U - High -speed bolt response quenching system - Google Patents
High -speed bolt response quenching system Download PDFInfo
- Publication number
- CN205974603U CN205974603U CN201620955102.3U CN201620955102U CN205974603U CN 205974603 U CN205974603 U CN 205974603U CN 201620955102 U CN201620955102 U CN 201620955102U CN 205974603 U CN205974603 U CN 205974603U
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- Prior art keywords
- feeding
- bolt
- coil
- base
- quenching
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- 238000010791 quenching Methods 0.000 title claims abstract description 49
- 230000000171 quenching effect Effects 0.000 title claims abstract description 48
- 238000010438 heat treatment Methods 0.000 claims abstract description 27
- 239000007788 liquid Substances 0.000 claims description 17
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 14
- 239000000463 material Substances 0.000 claims description 9
- 238000005507 spraying Methods 0.000 claims description 9
- 238000007654 immersion Methods 0.000 claims description 6
- 230000001105 regulatory effect Effects 0.000 claims description 5
- 239000002356 single layer Substances 0.000 claims description 3
- 239000012141 concentrate Substances 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 10
- 238000000034 method Methods 0.000 abstract description 6
- 230000006698 induction Effects 0.000 abstract 1
- 239000000203 mixture Substances 0.000 abstract 1
- 238000005516 engineering process Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 230000005611 electricity Effects 0.000 description 2
- 238000004093 laser heating Methods 0.000 description 2
- 238000012544 monitoring process Methods 0.000 description 2
- 230000007812 deficiency Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 238000005728 strengthening Methods 0.000 description 1
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/25—Process efficiency
Abstract
The utility model discloses a high -speed bolt response quenching system, including feeding system, rotary disk system, heating coil system, quenching unloading system and equipment base, the feeding system with rotary disk system connects, the heating coil system with rotary disk system connects, quenching unloading system with rotary disk system connects, the feeding system rotary disk system the heating coil system with the quenching unloading system configuration be in on the equipment base, the equipment base has the altitude mixture control support. The utility model discloses perform a complete set of quenching process to the quenching from induction heating to the bolt in one set of system, make whole process link up and go on, do not pause, do not guaranteed production quality, simultaneously continuous incessant process flow for the production efficiency of bolt can promote greatly.
Description
Technical field
This utility model is related to a kind of high speed bolt impewdance matching system for technical field of heat treatment equipment.
Background technology
Bolt is a kind of common fastenings, is widely used in mechanical manufacturing field.The spiral shell applied in particular circumstances
Bolt has special performance requirement so that in production technology, heat treatment is carried out to it such that it is able to the intensity of strengthening stud,
The performances such as hardness, wearability, fatigue strength and toughness, to adapt to real requirement.Existing bolt quenching technology, adopts mostly
Station tupe, the quenching flow process of bolt is divided into some steps, is processed successively.Such tupe is producing effect
Certain bottleneck is had on rate it is impossible to adapt to produce the requirement manufacturing in enormous quantities.
Utility model content
The purpose of this utility model is to overcome the deficiencies in the prior art, providing a kind of high speed bolt impewdance matching system
System, it is capable of in set of system, bolt being implemented from sensing heating to a complete set of quenching technical of quenching it is ensured that producing
Quality, improves production efficiency.
A kind of technical scheme realizing above-mentioned purpose is：A kind of high speed bolt impewdance matching system, including feeding system, turns
Disc system, heating coil system, quenching blanking system and plant bottom case.
Described feeding system and described rotating table system connect；
Described heating coil system and described rotating table system connect；
Described quenching blanking system and described rotating table system connect；
Described feeding system, described rotating table system, described heating coil system and described quenching blanking system are arranged on institute
State on plant bottom case；
Described plant bottom case has height adjustment bracket.
Further, described feeding system includes material frame, vibration feeding disk, feeding base and feeding support；
Described vibration feeding disk includes spiral loading plate and straight line charge channel；Described upper material frame is located at described spiral loading plate
Top；Described straight line charge channel is docked with described rotating table system；
Described upper material frame and described vibration feeding disk are arranged on described feeding base；
It is equipped with described feeding support under each support feet of described feeding base.
Further, described rotating table system include rotary base, rotary tray motor, Cam splitter, rotating disk, bolt snap ring,
The outer coil support of rotating disk, current vortex sensor, rubber strip base, fixture block and block；
Described rotary tray motor and described Cam splitter are arranged on described rotary base；Described rotary tray motor and described convex
Wheel dispenser connects；
Described rotating disk is arranged on described Cam splitter, described bolt snap ring fixed by snap outside described rotating disk
Circle；The inner surface of described bolt snap ring is milled with uniform some grooves；
Described rotating disk outer ring support is socketed in the outside of described bolt snap ring；Described current vortex sensor is arranged on described turning
On the outer coil support of disk；
Described rubber strip base fixed by snap on rotary base, which is provided with described fixture block and described block.
Further, described heating coil system includes power supply module and coil block；
Described power supply module includes power supply base, L-type support, electrical convertors and generators and high frequency electric source；Described L-type support vertical
Support plate is connected with described power supply base by power rail；Described electrical convertors and generators are arranged on described power supply base and connect described
Power rail；Described high frequency electric source is arranged on the horizontal support plate of described L-type support, is respectively equipped with one on described horizontal support plate
Individual lateral adjustments block, and a longitudinal regulating block；One power supply contiguous block, described coil block are provided with described high frequency electric source
It is connected with described high frequency electric source by described power supply contiguous block；
Described coil block includes coil body, coil base, fictitious load, water-cooled water inlet, water-cooled outlet and magnetic force
Concentrator；Described coil body is single layer coil, is arranged in described coil base；Described fictitious load is arranged on described coil originally
The afterbody of body, is respectively provided on two sides with water-cooled water inlet and water-cooled outlet at it；Described magnetic force concentrator is arranged on described coil
The head of body.
Further, described quenching blanking system, including cistern, feeding spraying pump, filter, quenching cylinder, water circulating pump,
Heat-exchangers of the plate type, immersion heater, temperature sensor, liquid level sensor and crawler type blanking device；
Described cistern is arranged on described plant bottom case；The water inlet of described feeding spraying pump is connected with described cistern,
The outlet of described feeding spraying pump is connected with described filter；Described filter is connected with described quenching cylinder；
Described water circulating pump connects described cistern and described heat-exchangers of the plate type；
Described immersion heater, described temperature sensor and described liquid level sensor are arranged on the interior of described cistern
Portion；
The discharge channel of described crawler type blanking device is laid on described columns base.
Further, transformator and electrical control cabinet, described voltage device and described electricity are provided with described plant bottom case
Gas switch board is respectively with described feeding system, described rotating table system, described heating coil system and described quenching blanking system even
Connect.
A kind of technical scheme of high speed bolt impewdance matching system of the present utility model, implements to bolt in set of system
Expect that from above sensing heating, to a complete set of quenching technical being quenched into blanking, is treated processing bolt and carried out laser heating successively, make whole
Individual technical process is linked up and is carried out, and has broken away from station processing for the restriction of production capacity, has greatly improved the production of bolt
Efficiency.
Brief description
Fig. 1 is a kind of structural representation of high speed bolt impewdance matching system of the present utility model；
Fig. 2 is a kind of structural representation of the feeding system of high speed bolt impewdance matching system of the present utility model；
Fig. 3 is a kind of structural representation of the rotating table system of high speed bolt impewdance matching system of the present utility model；
Fig. 4 is a kind of side view of the rotating table system of high speed bolt impewdance matching system of the present utility model；
Fig. 5 is a kind of knot of the power supply module of heating coil system of high speed bolt impewdance matching system of the present utility model
Structure schematic diagram；
Fig. 6 is a kind of knot of the coil block of heating coil system of high speed bolt impewdance matching system of the present utility model
Structure schematic diagram；
Fig. 7 is a kind of structural representation of the quenching blanking system of high speed bolt impewdance matching system of the present utility model；
Fig. 8 is a kind of side view of the quenching blanking system of high speed bolt impewdance matching system of the present utility model.
Specific embodiment
In order to be able to preferably understand to the technical solution of the utility model, below by specifically embodiment and combine
Accompanying drawing is described in detail：
Refer to Fig. 1, a kind of high speed bolt impewdance matching system of the present utility model, including feeding system 4, rotating table system
3rd, heating coil system 2, quenching blanking system 1 and plant bottom case 7.Transformator 5 and electrical control cabinet 6 are integrated in the system in the lump
In, transformator 5 is used for Factory Electricity Supply to be converted to high frequency electric source required voltage.Electrical control cabinet 6 is used for realizing whole equipment
Electrical control.Feeding system 4, rotating table system 3, heating coil system 2 and quenching blanking system 1 are arranged on plant bottom case 7；
Plant bottom case 7 can ensure the level of whole system by the height adjustment bracket 8 divided into.
Refer to Fig. 2, feeding system 4 includes feeding, 401, vibration feeding disk, feeding base 404 and feeding support 405.
Vibration feeding disk is arranged on feeding base, and vibration feeding disk includes spiral loading plate 402 and straight line charge channel 403.Upper material frame
401 are connected with feeding base 404 by support, and are located at the surface of spiral loading plate 402；One end of straight line charge channel 403
Connect spiral loading plate 402, the other end is docked with rotating table system 3.It is equipped with one under each support feet of feeding base 404
Feeding support 405, in order to adjust the height of feeding system and balance it is ensured that the height of straight line charge channel 403 and rotating table system 3
Position matches each other.
Refer to Fig. 3 and Fig. 4, rotating table system 3 includes rotary base 302, rotary tray motor 301, Cam splitter 303, turns
The outer coil support 306 of disk 305, bolt snap ring 304, rotating disk, current vortex sensor 307, rubber strip base 309, fixture block 312 and block
311.Rotary tray motor 301 and Cam splitter 303 are arranged on rotary base 302.Rotary tray motor 301 and Cam splitter 303
Connect.Rotating disk 305 is arranged on Cam splitter 303.Rotary tray motor 301 drives Cam splitter 303 so that rotating disk 305 is rotated.
Bolt snap ring 304 is fixed on the outer ring of rotating disk 305 by buckle 310.The inner surface of bolt snap ring 304 is milled with uniform some
Groove, for loading bolt.The outer coil support 306 of rotating disk is socketed in the outside of bolt snap ring 304, make bolt in rotary course not
Can drop out.Current vortex sensor 307 is arranged on the outer coil support 306 of rotating disk, drops in order to detect the presence of bolt.Rubber strip base
309 are fixed on rotary base 302 by buckle 308, which is provided with fixture block 312 and block 311.
Refer to Fig. 5 and Fig. 6, heating coil system 2 includes power supply module and coil block.Refer to Fig. 5, power supply module
Including power supply base 203, L-type support, electrical convertors and generators 202 and high frequency electric source 201；The vertical support plate of L-type support is led by power supply
Rail 204 is connected with power supply base 203.Electrical convertors and generators 202 are arranged on power supply base 203 and connect power rail 204.High-frequency electrical
Source 201 is arranged on the horizontal support plate of L-type support, is respectively equipped with a lateral adjustments block, 205 and one vertical on horizontal support plate
To regulating block 206.The height of high frequency electric source 201 can be controlled by electrical convertors and generators 202；Lateral adjustments block, 205 can be passed through
To adjust high frequency electric source 201 position in the horizontal direction with longitudinal regulating block 206, thus realizing for high frequency electric source 201 three
Position adjustments on individual direction.One power supply contiguous block 207 is provided with high frequency electric source 201, coil block is connected by power supply
Block 207 and the dismountable connection of high frequency electric source 201.Refer to Fig. 6, coil block include coil body 210, coil base 211,
Fictitious load 214, water-cooled water inlet 209, water-cooled outlet 215 and magnetic force concentrator 212.Coil body 210 is single layer coil, if
Put in coil base 211, to mitigate rocking and deformation of coil body 210.For enabling coil normally to open under no-load condition
Dynamic, thus setting fictitious load 214, positioned at the afterbody of coil body, it is respectively provided on two sides with water-cooled water inlet 209 at it and water-cooled goes out
The mouth of a river 215.Magnetic force concentrator 212 is arranged on the head of coil body, in order to increase the efficiency of heating surface of coil.
Refer to Fig. 7 and Fig. 8, quench blanking system 1, including cistern 101, feeding spraying pump 108, filter 107, quenching
Cylinder 102, water circulating pump 106, heat-exchangers of the plate type 109, immersion heater 110, temperature sensor 103, liquid level sensor 104
With crawler type blanking device 105.Cistern is arranged on plant bottom case 7, wherein deposits quenching liquid.Feeding spraying pump 108 is from cistern
Extract quenching liquid in 101, quenching liquid flows through filter 107, squeeze in quenching cylinder 102.Water circulating pump 106 is taken out from cistern 101
Quenching liquid is taken to squeeze in heat-exchangers of the plate type 109, the quenching liquid in heat-exchangers of the plate type 109 is cooled down by water-cooled, then beats
Return in cistern 101.Immersion heater 110 can quenching liquid temp in cistern 101 inadequate when it is heated,
The temperature of the quenching liquid in cistern 101 is adjusted with this.Temperature sensor 103 is used for monitoring the quenching liquid in cistern 101
Temperature, liquid level sensor 104 is used for monitoring the liquid level of quenching liquid in cistern 101.Crawler type blanking device 105 is laid on storage
Basin bottom, in order to outwards to transport the bolt through quenching.
Operation principle of the present utility model is as follows：Under automatic running state, bolt pours material frame 401, upper material frame 401 into
Bolt is poured automatically successively into the spiral loading plate 402 of vibrations loading plate, spiral loading plate 402 vibrations make bolt ascend into directly
Line charge channel 403, the bolt snap ring 304 that direct charge channel 403 vibrations make bolt enter rotating table system 3, rotating disk 305 rotarily drives
Bolt, makes bolt tail enter coil body 210.During bolt passes through coil body 210, coil makes bolt tail obtain
To sensing heating；Nut passes through the rubber strip that friction fixture block 312 is fixed simultaneously, realizes the rotation of bolt, makes heating become equal
Even.After bolt produces coil, nut encounters block 311, just falls in quenching cylinder 102.It is filled with feeding spraying pump in quenching cylinder 102
The quenching liquid that 108 squeeze into, bolt is adequately cooled, and quenching completes.After bolt passes through quenching cylinder, drop in cistern 101
In crawler type blanking device 105 on, crawler type blanking device 105 takes bolt out of, is transferred to next step operation.
A kind of technical scheme of high speed bolt impewdance matching system of the present utility model, implements to bolt in set of system
Expect that from above sensing heating, to a complete set of quenching technical being quenched into blanking, is treated processing bolt and carried out laser heating successively, make whole
Individual technical process is linked up and is carried out, and has broken away from station processing for the restriction of production capacity, has greatly improved the production of bolt
Efficiency.
Those of ordinary skill in the art is it should be appreciated that above embodiment is intended merely to illustrate that this practicality is new
Type, and be not used as being to restriction of the present utility model, as long as in spirit of the present utility model, to the above
The change of embodiment, modification all will fall in Claims scope of the present utility model.
Claims (6)
1. a kind of high speed bolt impewdance matching system, including feeding system, rotating table system, heating coil system, quenching blanking system
System and plant bottom case it is characterised in that
Described feeding system and described rotating table system connect；
Described heating coil system and described rotating table system connect；
Described quenching blanking system and described rotating table system connect；
Described feeding system, described rotating table system, described heating coil system and described quenching blanking system set described in being arranged on
On standby base；
Described plant bottom case has height adjustment bracket.
2. a kind of high speed bolt impewdance matching system according to claim 1 is it is characterised in that described feeding system includes
Upper material frame, vibration feeding disk, feeding base and feeding support；
Described vibration feeding disk includes spiral loading plate and straight line charge channel；Described upper material frame is located at the upper of described spiral loading plate
Side；Described straight line charge channel is docked with described rotating table system；
Described upper material frame and described vibration feeding disk are arranged on described feeding base；
It is equipped with described feeding support under each support feet of described feeding base.
3. a kind of high speed bolt impewdance matching system according to claim 1 is it is characterised in that described rotating table system includes
Rotary base, rotary tray motor, Cam splitter, rotating disk, bolt snap ring, rotating disk outer coil support, current vortex sensor, rubber strip bottom
Seat, fixture block and block；
Described rotary tray motor and described Cam splitter are arranged on described rotary base；Described rotary tray motor and described cam divide
Cutter connects；
Described rotating disk is arranged on described Cam splitter, described bolt snap ring fixed by snap in described rotating disk outer ring；Institute
The inner surface stating bolt snap ring is milled with uniform some grooves；
Described rotating disk outer ring support is socketed in the outside of described bolt snap ring；Described current vortex sensor is arranged on outside described rotating disk
On coil support；
Described rubber strip base fixed by snap on rotary base, which is provided with described fixture block and described block.
4. a kind of high speed bolt impewdance matching system according to claim 1 is it is characterised in that described heating coil system
Including power supply module and coil block；
Described power supply module includes power supply base, L-type support, electrical convertors and generators and high frequency electric source；The vertical support plate of described L-type support
It is connected with described power supply base by power rail；Described electrical convertors and generators are arranged on described power supply base and connect described power supply
Guide rail；Described high frequency electric source is arranged on the horizontal support plate of described L-type support, is respectively equipped with a horizontal stroke on described horizontal support plate
To regulating block and a longitudinal regulating block；One power supply contiguous block is provided with described high frequency electric source, described coil block passes through
Described power supply contiguous block is connected with described high frequency electric source；
Described coil block includes coil body, coil base, fictitious load, water-cooled water inlet, water-cooled outlet and magnetic force and concentrates
Device；Described coil body is single layer coil, is arranged in described coil base；Described fictitious load is arranged on described coil body
Afterbody, is respectively provided on two sides with water-cooled water inlet and water-cooled outlet at it；Described magnetic force concentrator is arranged on described coil body
Head.
5. a kind of high speed bolt impewdance matching system according to claim 1 is it is characterised in that described quenching blanking system
System, including cistern, feeding spraying pump, filter, quenching cylinder, water circulating pump, heat-exchangers of the plate type, immersion heater, temperature
Sensor, liquid level sensor and crawler type blanking device；
Described cistern is arranged on described plant bottom case；The water inlet of described feeding spraying pump is connected with described cistern, described
The outlet of feeding spraying pump is connected with described filter；Described filter is connected with described quenching cylinder；
Described water circulating pump connects described cistern and described heat-exchangers of the plate type；
Described immersion heater, described temperature sensor and described liquid level sensor are arranged on the inside of described cistern；
The discharge channel of described crawler type blanking device is laid on described columns base.
6. a kind of high speed bolt impewdance matching system according to claim 1-5 any one is it is characterised in that described
Plant bottom case is provided with transformator and electrical control cabinet, described transformator and described electrical control cabinet respectively with described feeding system
System, described rotating table system, described heating coil system and described quenching blanking system connect.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620955102.3U CN205974603U (en) | 2016-08-26 | 2016-08-26 | High -speed bolt response quenching system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620955102.3U CN205974603U (en) | 2016-08-26 | 2016-08-26 | High -speed bolt response quenching system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN205974603U true CN205974603U (en) | 2017-02-22 |
Family
ID=58036638
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201620955102.3U Active CN205974603U (en) | 2016-08-26 | 2016-08-26 | High -speed bolt response quenching system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN205974603U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106086368A (en) * | 2016-08-26 | 2016-11-09 | 应达工业（上海）有限公司 | A kind of high speed bolt impewdance matching system |
| CN108927475A (en) * | 2018-09-06 | 2018-12-04 | 杭州浩合螺栓有限公司 | A kind of bolt system of processing |
-
2016
- 2016-08-26 CN CN201620955102.3U patent/CN205974603U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106086368A (en) * | 2016-08-26 | 2016-11-09 | 应达工业（上海）有限公司 | A kind of high speed bolt impewdance matching system |
| CN108927475A (en) * | 2018-09-06 | 2018-12-04 | 杭州浩合螺栓有限公司 | A kind of bolt system of processing |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CB03 | Change of inventor or designer information |
Inventor after: Mike Nain Inventor after: Ren Xiaobo Inventor after: Chen Jie Inventor after: Zhou Fusheng Inventor before: Jiang Xiuxin Inventor before: Ren Xiaobo Inventor before: Chen Jie Inventor before: Zhou Fusheng |
|
| CB03 | Change of inventor or designer information |