CN205974599U - Multi -functional quenching device - Google Patents
Multi -functional quenching device Download PDFInfo
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- CN205974599U CN205974599U CN201620949967.9U CN201620949967U CN205974599U CN 205974599 U CN205974599 U CN 205974599U CN 201620949967 U CN201620949967 U CN 201620949967U CN 205974599 U CN205974599 U CN 205974599U
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- quenching
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- shower
- oil
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Abstract
The utility model belongs to the technical field of quenching equipment, especially, relate to a multi -functional quenching device, which comprises a motor, the quenching groove, cooling device and spray set, motor fixed mounting is at the spray set center, the last shower of taking the nozzle that is equipped with of spray set, the quenching groove outside is equipped with the circulating pipe, circulating pipe one end fixed mounting is in quenching groove upper end and communicate with each other with the shower, the other end of circulating pipe is fixed at quenching groove lower extreme, be equipped with the circulating pump on the circulating pipe, cooling device sets up to the three -layer, be the tank in proper order, store up acetone pond and oil storage pool, the tank, one side that storage acetone pond and oil storage pool are close to the circulating pipe all is equipped with liquid flow pipe, this liquid flow pipe all communicates with each other and is equipped with the valve with the circulating pipe, quenching groove lower extreme is equipped with the liquid outlet, the problem of in oil groove and the basin replacement process on the work piece remaining oil can influence the workpiece cooling effect is solved.
Description
Technical field
This utility model belongs to quenching apparatus technical field, more particularly, to a kind of multi-functional quenching cooler.
Background technology
Quenching is exactly that metal works are heated to a certain proper temperature constant temperature for a period of time, and quick immersion cooling immediately is situated between
The metal heating processing technology of quick cooling in matter.Conventional quenching media has saline, water, mineral oil, air etc., and quenching can carry
The surface of high metal workpiece and core hardness, wearability, thus be widely used on the part of various requirement surface abrasion resistance, such as tooth
Wheel, roll, carburized parts etc..Because the species of workpiece is a lot, some workpiece need first to cool down in weaker cooling capacity medium
To 600 DEG C about, then cool down in a kind of stronger medium of cooling capacity, water quenching after such as first oil quenching, so can effectively reduce
The internal stress of martensite transfor mation, reduces the tendency of workpiece strain cracking；The Technology for Heating Processing at present metal works commonly used is, golden
After metal work-pieces heat in quenching heating furnace, it is transported in cooling oil groove by conveyer belt and cools down, will after oil groove cooling terminates again
It is transported to cooling in bosh, can bring the oil in oil groove in tank into so in metal works transmittance process, impact
Metal works performance.
The utility model patent of patent publication No. CN 105063297A discloses a kind of quenching slot device, and this device is open
Oil groove, tank and mobile platform, wherein mobile platform drive the blanking port in rectangular box body to move, when blanking port is directed at oil
During groove, workpiece can be fallen in oil groove by blanking port, and when blanking port be aligned tank, workpiece falls in tank by blanking port,
It is not required in whole process manually to go to take workpiece, it is to avoid manually take the danger being easily burned during workpiece, but this device
Directly by mobile for workpiece screw clamp cooling after oil groove cooling terminates, such workpiece can remain the oil in oil groove, lead to workpiece
Cooling effect is bad, affects workpiece performance.
Utility model content
This utility model can affect workpiece cooling effect for the oil solving residual on workpiece in oil groove and tank replacement process
A kind of problem of fruit, there is provided multi-functional quenching cooler.
In order to achieve the above object, base case of the present utility model provides a kind of multi-functional quenching cooler, including
Motor, quenching tank, chiller and spray equipment, motor is fixedly mounted on spray equipment center, and spray equipment is provided with band spray
The shower of mouth, is provided with circulation pipe outside quenching tank, circulation pipe one end is fixedly mounted on quenching tank upper end and is communicated with shower,
The other end of circulation pipe is fixed on quenching tank lower end, and circulation pipe is provided with circulating pump, and chiller is set to three layers, is followed successively by storage
Pond, storage acetone pond and oil storage pool, tank, storage acetone pond and oil storage pool are equipped with fluid-through tube near the side of circulation pipe, should
Fluid-through tube all communicates and is provided with valve with circulation pipe, and quenching tank lower end is provided with liquid outlet.
In this programme, chiller is set to three layers, is followed successively by tank, storage acetone pond and oil storage pool, tank, storage
Acetone pond and oil storage pool are equipped with the fluid-through tube with valve near the side of circulation pipe, and this fluid-through tube is all communicated with circulation pipe, this
Sample, when carrying out oil cooling and water cooling respectively to the workpiece in quenching tank, can be realized by control valve；When to plus
When workpiece carries out oil cooling, open the valve of oil storage pool side, close two other valve, after oil cooling terminates, close oil storage pool one
The valve of side, opens the valve of storage acetone pond side, oil on workpiece is carried out with dissolving cleaning, when finally, workpiece is carried out
During water-cooled, close oil storage pool and storage acetone pond side valve, open tank valve, water-cooled is carried out to workpiece.
The principle of this base case is：In the operation that the workpiece in quenching tank is cooled down, first will be to be added
Workpiece is placed in quenching tank, closes tank and stores up acetone pond side valve, unlatching oil storage pool valve, open the circulation pump simultaneously,
Oil in cooling tower can enter in circulation pipe by the fluid-through tube of oil storage pool side, enters spray equipment under the twitch of circulating pump
Shower in, motor drive spray equipment on nozzle Oil injection cooling is carried out to workpiece to be cooled, then pass through quenching tank
Under liquid outlet collect cooling after oil residues；It is then shut off oil storage pool and tank side valve, open storage acetone pond valve,
The fluid-through tube that acetone in cooling tower passes through to store up acetone pond side enters in circulation pipe, enters spray dress under the twitch of circulating pump
In the shower put, workpiece to be cooled is carried out spray acetone and then dissolve surface of the work by the nozzle on shower
Oil residues, then the acetone of residual in quenching tank is collected by the liquid outlet under quenching tank；Finally close oil storage pool and storage acetone pond
Side valve, opens tank valve, and the water in cooling tower enters in circulation pipe by the fluid-through tube of tank side, in circulation
In the shower of entrance spray equipment under the twitch of pump, workpiece to be cooled is carried out spray water by the nozzle on shower cold
But, pass through the water that the liquid outlet under quenching tank collects residual in quenching tank after water-cooled terminates.
The having the beneficial effects that of this base case：Because chiller is divided into tank, storage acetone pond and oil storage pool,
And tank, storage acetone pond and oil storage pool are equipped with the fluid-through tube with valve near the side of circulation pipe, so to be processed
After part oil cooling terminates, tank and the valve of oil storage pool side can be closed, open the valve of storage acetone pond side, nozzle simultaneously
The acetone of middle ejection can dissolve to the oil of residual on workpiece, carries out water-cooled again to after the oil dissolving of work piece surface,
So do not need mobile workpiece, be adjusted merely by the valve on tank, storage acetone pond and oil storage pool side fluid-through tube, with regard to energy
Realize the switching of two kinds of types of cooling, and by acetone, the workpiece after oil cooling is carried out dissolving deoiling, then carry out water-cooled, solution
The oil of residual on workpiece in oil groove and tank replacement process of having determined can affect the problem of workpiece cooling effect.
Scheme two：Based on this, scheme is preferred, shower be ring pipe, shower be provided with multigroup from spray equipment
The spray arm that the heart sends, spray arm is provided with multiple nozzles.Beneficial effect：Coolant so in shower can be distinguished
Flow in each spray arm, carried out by the nozzle on spray arm sufficiently cool to machined part.
Scheme three：This is the preferred of scheme two, and the nozzle on spray arm is uniformly distributed.Beneficial effect：So in motor
During driving shaft to rotate, because the nozzle on spray arm is uniformly distributed, can be by each position in quenching tank
Sprayed, if spray arm is very intensive, nozzle is distributed also than comparatively dense, whole cooling procedure is accomplished no dead substantially
Angle.
Scheme four：This is the preferred of scheme three, and circulation pipe upper and lower ends are equipped with filter.Beneficial effect：On circulation pipe
End is provided with filter and coolant coolant can be filtered, so in coolant when entering water jet nozzle in circulation pipe
When flowing into the nozzle in water jet, will not plug nozzle；The filter of circulation pipe lower end can be by water jet nozzle to workpiece
Cool down in the coolant removal process after terminating and filtered, prevent from bringing the pollutant such as detritus in chiller into.
Scheme five：This is the preferred of scheme four, and quenching tank is provided with exhaust fan.Beneficial effect：Exhaust fan on quenching tank
The flue gas producing during oil cooling can be drained.
Scheme six：This is the preferred of scheme five, and quenching tank bottom is inclined to set, and the liquid outlet of quenching tank lower end has
Collecting tank.Beneficial effect：Quenching tank bottom is inclined to set, and so each cooling terminates rear residual liquid can be with bottom land
The gradient flows to liquid outlet, and under the liquid outlet of quenching tank lower end, setting collecting tank can be used to collect the debris in quenching tank, reduces
Pollution to environment.
Brief description
Fig. 1 is the schematic diagram of the multi-functional quenching cooler of this utility model；
Fig. 2 is the top view of spray equipment on the multi-functional quenching cooler of this utility model.
Specific embodiment
Below by specific embodiment, this utility model is described in further detail：
Reference in Figure of description includes：
Motor 10, shaft 11, spray equipment 12, exhaust fan 13, quenching tank 14, circulating pump 15, filter 16, tank
17th, storage acetone pond 18, oil storage pool 19, valve 20, circulation pipe 21, liquid outlet 22, shower 23, spray arm 24, nozzle 25, collection
Liquid bath 26, fluid-through tube 27.
Multi-functional quenching cooler as shown in Figure 1, including motor 10, quenching tank 14, chiller and spray equipment
12, motor 10 is fixedly mounted on spray equipment 12 center, and the shower 23 on spray equipment 12 as shown in Figure 2 is ring pipe, spray
Shower pipe 23 is provided with multigroup spray arm 24 sending from spray equipment 12 center, and spray arm 24 is provided with multiple being uniformly distributed
Nozzle 25, be provided with circulation pipe 21 outside quenching tank 14, circulation pipe 21 one end be fixedly mounted on quenching tank 14 upper end and with spray
Pipe 23 communicates, and the other end of circulation pipe 21 is fixed on quenching tank 14 lower end, and circulation pipe 21 is provided with circulating pump 15, on circulation pipe 21
Lower two ends are equipped with filter 16, and chiller is set to three layers, are followed successively by tank 17, storage acetone pond 18 and oil storage pool 19,
Tank 17, storage acetone pond 18 and oil storage pool 19 are equipped with the fluid-through tube 27 with valve 20 near the side of circulation pipe 21, and all
Communicate with circulation pipe 21, quenching tank 14 is provided with exhaust fan 13, quenching tank 14 bottom is inclined to set, the going out of quenching tank 14 lower end
Liquid mouth 22 has collecting tank 26.
In the operation that the workpiece in quenching tank is cooled down, first workpiece to be added is placed in quenching tank 14, closes
Close tank 17 and storage acetone pond 18 side valve 20, open oil storage pool 19 side valve 20, simultaneously open the circulation pump 15, filtration
Device 16 and motor 10, the oil in cooling tower can enter in circulation pipe 21 by the fluid-through tube 27 of oil storage pool 19 side, in circulating pump
In shower 23 in entrance water jet under the filtration of 15 suction and filter 16, motor 10 drives the nozzle on shower 23
25 pairs of workpieces to be cooled carry out Oil injection cooling, open exhaust fan 13, are drained, by exhaust fan 13, the flue gas that oil cooling produces,
Because quenching tank 14 bottom is inclined to set, and the liquid outlet 22 of quenching tank 14 lower end has collecting tank 26, in quenching tank 14
The oil of residual can be entered in collecting tank 26 by liquid outlet 22；It is then shut off oil storage pool 19 and tank 17 side valve 20, open
Open storage acetone pond 18 side valve 20, the fluid-through tube 27 that the acetone in cooling tower passes through to store up acetone pond 18 side enters circulation pipe 21
In, enter under the suction of circulating pump 15 and the filtration of filter 16 in the shower 23 in water jet, motor 10 drives spray
Nozzle 25 on pipe 23 carries out the oil residues sprayed acetone and then dissolve surface of the work to workpiece to be cooled, then by going out liquid
Mouth 22 collects the acetone of residual in quenching tanks 14；Finally close oil storage pool 19 and storage acetone pond 18 side valve 20, open water storage
Pond 17 side valve 20, the water in cooling tower enters in circulation pipe 21 by the fluid-through tube 27 of tank 17 side, by circulation
Pump 15 and filter 16 enter in the shower 23 in water jet, and motor 10 drives the nozzle 25 on shower 23 to be cooled
Workpiece carries out water-spraying control, and water-cooled collects, by liquid outlet 22, the water remaining in quenching tank 14 after terminating, and closes motor 10 He
Circulating pump 15.
Above-described is only embodiment of the present utility model, the general knowledge here such as known concrete structure and characteristic in scheme
Excessively describe.It should be pointed out that for a person skilled in the art, in the premise without departing from this utility model structure
Under, some deformation can also be made and improve, these also should be considered as protection domain of the present utility model, and these are all without impact
Effect and practical applicability that this utility model is implemented.This application claims protection domain should be with the content of its claim
It is defined, specific embodiment in description etc. records the content that can be used for explaining claim.
Claims (6)
1. multi-functional quenching cooler is it is characterised in that include motor, quenching tank, chiller and spray equipment, described electricity
Machine is fixedly mounted on described spray equipment center, and described spray equipment includes the shower with nozzle, sets outside described quenching tank
There is circulation pipe, described circulation pipe one end is fixedly mounted on quenching tank upper end and is communicated with shower, the other end of described circulation pipe
It is fixed on quenching tank lower end, described circulation pipe is provided with circulating pump, described circulation pipe side connects described chiller, described cold
But device is set to three layers, is followed successively by tank, storage acetone pond and oil storage pool, and described tank, storage acetone pond and oil storage pool lean on
The side of nearly circulation pipe is equipped with fluid-through tube, and described fluid-through tube is all communicated with described circulation pipe and is provided with valve, described quenching tank
Lower end is provided with liquid outlet.
2. multi-functional quenching cooler is it is characterised in that described shower is ring pipe, described as claimed in claim 1
Shower is provided with the spray arm of multi-group nozzle, and described spray arm one end is fixed on water jet center, the other end and spray
Shower pipe communicates.
3. as claimed in claim 2 multi-functional quenching cooler it is characterised in that the nozzle on described spray arm is uniform
Distribution.
4. as claimed in claim 3 multi-functional quenching cooler it is characterised in that described circulation pipe top and bottom are all provided with
There is filter.
5. as claimed in claim 4 multi-functional quenching cooler it is characterised in that described quenching tank is provided with exhaust fan.
6. as claimed in claim 5 multi-functional quenching cooler it is characterised in that described quenching tank bottom is inclined sets
Put, below described liquid outlet, be provided with collecting tank.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620949967.9U CN205974599U (en) | 2016-08-26 | 2016-08-26 | Multi -functional quenching device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620949967.9U CN205974599U (en) | 2016-08-26 | 2016-08-26 | Multi -functional quenching device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN205974599U true CN205974599U (en) | 2017-02-22 |
Family
ID=58035265
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201620949967.9U Expired - Fee Related CN205974599U (en) | 2016-08-26 | 2016-08-26 | Multi -functional quenching device |
Country Status (1)
| Country | Link |
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| CN (1) | CN205974599U (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106834632A (en) * | 2017-03-10 | 2017-06-13 | 安徽枫慧金属股份有限公司 | A kind of equipment for metal quenching |
| CN107130092A (en) * | 2017-03-31 | 2017-09-05 | 苏州亚思科精密数控有限公司 | A kind of segmented workpiece cooling bay |
| CN107388694A (en) * | 2017-08-31 | 2017-11-24 | 盛红梅 | A kind of workpiece cooling system |
| CN107974540A (en) * | 2017-12-22 | 2018-05-01 | 嘉善东禾机械设备有限公司 | A kind of fastener quenching unit |
| CN111424144A (en) * | 2020-05-26 | 2020-07-17 | 山东泰通精锻科技有限公司 | Quenching process and quenching device thereof |
-
2016
- 2016-08-26 CN CN201620949967.9U patent/CN205974599U/en not_active Expired - Fee Related
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106834632A (en) * | 2017-03-10 | 2017-06-13 | 安徽枫慧金属股份有限公司 | A kind of equipment for metal quenching |
| CN107130092A (en) * | 2017-03-31 | 2017-09-05 | 苏州亚思科精密数控有限公司 | A kind of segmented workpiece cooling bay |
| CN107388694A (en) * | 2017-08-31 | 2017-11-24 | 盛红梅 | A kind of workpiece cooling system |
| CN107974540A (en) * | 2017-12-22 | 2018-05-01 | 嘉善东禾机械设备有限公司 | A kind of fastener quenching unit |
| CN107974540B (en) * | 2017-12-22 | 2023-11-03 | 浙江东禾机械科技股份有限公司 | Fastener guenching unit |
| CN111424144A (en) * | 2020-05-26 | 2020-07-17 | 山东泰通精锻科技有限公司 | Quenching process and quenching device thereof |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20170222 Termination date: 20170826 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |