CN205967999U - Supersound roll extrusion nanostructured surface layer ization processingequipment - Google Patents
Supersound roll extrusion nanostructured surface layer ization processingequipment Download PDFInfo
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- CN205967999U CN205967999U CN201620877086.0U CN201620877086U CN205967999U CN 205967999 U CN205967999 U CN 205967999U CN 201620877086 U CN201620877086 U CN 201620877086U CN 205967999 U CN205967999 U CN 205967999U
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- ball bearing
- bearing seat
- main shaft
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Abstract
The utility model provides a supersound roll extrusion nanostructured surface layer ization processingequipment, includes rolling tool, main shaft and drive arrangement, and drive arrangement is connected with the main shaft, and processingequipment still includes ultrasonic vibration device, installation ultrasonator in the main shaft, rolling tool and collet chuck are connected, and collet chuck is connected with the main shaft, rolling tool includes rotary joint and cutter shaft, the last rotary joint that installs of cutter shaft, and rotary joint and collet chuck are connected, and cavity installation solenoid, excellent power glue film and the ball bearing seat of cutter shaft below, excellent power glue film are located the ball bearing seat, and excellent power glue film is equipped with the clearance with the cavity inner wall, and the below of ball bearing seat is equipped with the holder, and it has the sphere to keep the hole to open on ball bearing seat and the holder, and the ball is arranged in the sphere and keeps the hole, the middle part of cutter shaft, excellent power glue film and ball bearing seat is opened to have and is used for arranging the through -hole of ventilating and leading to electric connector. The utility model provides an effectively reduce running cost, the good supersound roll extrusion nanostructured surface layer ization processingequipment of homogeneity.
Description
Technical field
This utility model is related to plane rolling techniques, especially a kind of ultrasonic burnishing making Nano surface processing unit (plant).
Background technology
Ultrasonic burnishing processing is a kind of chipless cold working mode, is successive partial plastic forming technology in Surface Finishing side
The application in face.Rolling be metal in the presence of ambient pressure, surface produce continuous local plastic deformation, to improve machine
The final surface quality of tool part and performance, have the dual function of finishing and surface peening.Supersonic vibration is added to rolling tool
There is load shedding effect above, be equivalent to the rigidity that improve process system.Ultrasonic burnishing processing is the base in conventional rolling and processing
On plinth, apply the high frequency ultrasound vibration of certain amplitude to tool heads, make the instrument of motion using dead load and ultrasonic impact energy
Carry out high speed between head and surface of the work, the shock of high frequency is processed, make workpiece surface material produce plastic deformation, and then reduce table
Surface roughness value, improves the surface quality of workpiece.Add plate type electromagnetic coil in rolling cutter head center, can by workpiece plus
Heat, to realize Compound Machining with this.There is a defeated N in center cutter2Hole, to realize atmosphere protection prevents workpiece fresh surface quilt
Oxidation etc..
Rolling is broadly divided into the processing of plane class part and the processing of cylinder noodles part.Plane class part rolling and processing master at present
If by rolling cutter head clamping on the main shaft of lathe, by rolling rotary motion and workpiece the entering in processing plane of cutter head
To realize to motion.The shortcoming of this method is that cutter structure is complicated, needs professional's nurse course of processing, operating cost is relatively
High.And, the machining locus of surface of the work are uneven.Using the track of surface to be machined in Plane Ball rolling and processing, if
Cutter relative motion is along x direction, then in relative motion (i.e. y direction), distance center axial location is more remote
Track finer and close.If in this short time, adjacent area have a large amount of tracks to pass through, easily thermal deformation is caused to surface of the work.
Content of the invention
Operating cost in order to overcome the shortcomings of existing rolling and processing mode is higher, uniformity is poor, and this utility model carries
For a kind of effective ultrasonic burnishing making Nano surface processing unit (plant) reducing operating cost, having good uniformity.
This utility model solves its technical problem and be employed technical scheme comprise that：
A kind of ultrasonic burnishing making Nano surface processing unit (plant), including rolling tool, main shaft and driving means, described driving dress
Put and be connected with main shaft, described processing unit (plant) also includes ultrasonic vibration installation, in described main shaft, described ultrasonic generator is installed,
Described rolling tool is connected with collet, and described collet is connected with described main shaft；
Described rolling tool includes swivel joint and cutter shaft, and described cutter shaft is installed swivel joint, and described rotation connects
Head is connected with described collet, and the cavity below described cutter shaft installs solenoid, excellent power glue-line and ball bearing seat, institute
State excellent power glue-line to be located on described ball bearing seat, described excellent power glue-line and cavity inner wall are provided with gap, described ball bearing seat
Lower section be provided with retainer, described ball bearing seat and retainer have spherical retaining hole, ball is located at described spherical holding
Kong Zhong；The middle part of described cutter shaft, excellent power glue-line and ball bearing seat has the through hole for arrangement ventilation and power-on connection.
Further, described main shaft shell includes cover plate, upper cylinder, fixed plate, lower cylinder and transparent cover, described upper cylinder, solid
Fixed board and lower cylinder are fixed together, and described cover plate is connected on cylinder, and described driving means are installed on the cover board, described drive
The output shaft of dynamic device is connected with moment transmission cylinder, brush is installed by described moment transmission cylinder, brushgear housing is fixing on the cover board, institute
State and be connected by brush plate between brushgear housing and described brush, described moment transmission cylinder is fixed on sleeve, described sleeve outer wall
It is vertically connected with two bearings, top bearing is connected with described fixed plate, and lower section bearing is connected with transparent cover, and described transparent cover is fixed on institute
State the lower end of lower cylinder, arrangement ultrasonic generator, the lower end of amplification bar of described ultrasonic unit and institute in described sleeve
State collet to connect.
Described collet is double-cone spring chuck, and described collet lower end is connected with the upper end of cutter shaft.
The edge of described ball bearing seat protrude three boss with and three groove phases of cavity inner wall agree with, retainer side
Edge has a Circular Plate, and plate has four scallop holes, carrys out post fan-shaped with four of cavity bottom with this and mutually entangles firm；Cavity low side
Four fan-shaped posts on have external screw thread.
There is a circular hole at described retainer center, and circular hole side has annular steps, described annular steps is placed flat
Board-like solenoid.
Described swivel joint include by to transparent cover, lower skeleton oil sealing, lower bearing, rubber under the swivel joint being above sequentially arranged
Transparent cover on glue back-up ring, servo loop, brush, upper bearing (metal), upper skeleton oil sealing and swivel joint, inserts inducing QI in the hole of described servo loop
Pipe, described airway is connected with the through hole of cutter shaft.
Technology design of the present utility model is：Driving means are passed to moment and rotating speed outside ultrasonic vibration installation by key
Shell.Ultrasonic vibration installation shell upper end, equipped with brush, to provide energy and signal to ultrasonic generator.Ultrasonic vibration installation
Shell makes tri- directions of its X, Y, Z be fixed by bearing and can rotate.Ultrasonic generator and front and rear cover plate with
And amplification bar passes through bolt and is connected.A circular platform is had to be connected by bolt with ultrasonic vibration installation shell in the middle of amplification bar
Rotating speed and moment are transmitted with this.
Under amplification bar, surface cover a double-cone spring chuck, the axle of rolling tool of ining succession below collet.Installing
It is necessary to load collet in locking nut, the locking nut that then will be equipped with collet is gently twisted before collet
On main shaft.In order to obtain optimal serviceability, before collet is installed, must be by collet, locking nut
Threaded portion and locating surface, the conical surface are cleaned out.In the installation process of chuck and locking nut, chuck must incline with locking nut
Tiltedly certain angle, then in the locking draw-in groove putting into locking nut gently.
It is filled with a swivel joint above the axle of rolling tool, come to cutter ventilation and electricity with this.The axle of cutter is ladder
Axle, thus can have the axially position of individual Z axis when installing swivel joint.Fax is entered rolling depression cutter by brush by swivel joint
In the axle of tool, by servo loop, gas is passed through in the axle of rolling tool.The axle center of rolling tool has a centre bore to ventilate
And electricity.Servo loop is inside and outside to be had the groove of an inducing QI gas is continual to be passed through in centre bore to enable.In servo loop and
Insert an airway on the gas port of axle, swivel joint thus can be made to be fixed on the axle of cutter.
It is a cavity below cutter shaft, excellent power glue, ball bearing seat, ball, retainer, lid are installed in the middle of cavity
Son, plate type electromagnetic coil.
Excellent power glue is located above ball bearing seat, and has certain interval with the inwall of cavity.Excellent power glue not only provides necessarily
Compression, and provide suitable compressive strength it is ensured that cutter head is while bearing certain rolling power, can all or
Partly eliminate and vibrate because of the processing that surface of the work out-of-flatness brings.Excellent power glue is connected with cavity by two bolts.
Fulcrum bearing and retainer have spherical retaining hole, and ball is located at spherical in the hole and can freely roll.Ball
A part protrude retainer outside, for processing workpiece.Freely rolling of ball can ensure that ball even wearing, thus extending
Ball service life is it is ensured that machining accuracy.Ball may be selected sintered carbide ball or Ceramic Balls.Support base passes through two spiral shells
Bolt is connected with excellent power glue.Support base edge protrudes three boss mutually to agree with three grooves on cavity wall with this, is come with this
Transmission rotating speed and moment.
There is a Circular Plate at retainer edge, and plate has four scallop holes, carrys out four sectors with cavity low side with this
Post phase entangles firm.There is external screw thread on the fan-shaped post of four of cavity low side, so go to female lid on cavity, come with this
Retainer is fixed on cavity.There is a circular hole at retainer center, circular hole side has annular steps to place with this flat
Board-like solenoid.Plate type electromagnetic coil, fulcrum bearing, You Lijiao center have a hole to insert airway.
The beneficial effects of the utility model are mainly manifested in：Cutter head enables the supersonic vibration on Z axis, and can be right
Workpiece is heated and is provided atmosphere protection, effectively reduces operating cost；And with the addition of the parts such as excellent power glue in cutter,
Reduce the error brought because of finished surface out-of-flatness, more preferably, the surface quality after work pieces process significantly improves uniformity.
Brief description
Fig. 1 is the sectional view of ultrasonic burnishing making Nano surface processing unit (plant)
Fig. 2 is rolling tool sectional view.
Fig. 3 is the annexation figure in rolling tool between excellent power glue-line and ball bearing seat
Fig. 4 is swivel joint sectional view.
Fig. 5 is main shaft sectional view.
Fig. 6 is ultrasonic generator.
Fig. 7 is the structural representation of ball bearing seat.
Fig. 8 is to maintain the structural representation of frame.
Specific embodiment
Below in conjunction with the accompanying drawings this utility model is further described.
With reference to Fig. 1～Fig. 8, a kind of ultrasonic burnishing making Nano surface processing unit (plant), from top to bottom by rolling tool 1, rotation
Joint 2, collet 3, main shaft 4, supersonic generator 5, DC brushless motor 6 form.
Understand that there is a cavity rolling tool lower end with reference to Fig. 2 and Fig. 3, be first placed into excellent power glue 13 inwall with cavity
There is certain interval.Excellent power glue is a kind of a kind of new material between plastics and rubber, has that intensity is good, and compression is little
Characteristic.There is compression in excellent power glue 13 when by axial force, and slight expansion occurs.When excellent power glue 13 is subject to outside cutter
When shell 14 inwall limits, the compressive strength of excellent power glue becomes much larger.Therefore, excellent power glue 13 not only provides certain compression,
And provide suitable compressive strength it is ensured that cutter head, while bearing certain rolling power, can eliminate whole or in part
Because the processing that surface of the work out-of-flatness brings is vibrated.
With two bolts 16, excellent power glue 13 and cutter shell 14 are coupled together.Excellent power glue 13 ball support base 12 also by
Two bolt connections are got up.Ball support base 12 shape is as shown in fig. 6, three boss on ball support base 12 side can be with knife
Three fit depressions on tool shell 14 side, to transmit rotating speed and moment with this.Understand that retainer 8 edge has four with reference to Fig. 7
Individual hole, four borehole jacks of retainer 8 are entered corresponding four boss of cutter shell 14, then again lid 7 are passed through thread connection
Screw, retainer 8 is fixed on cutter shell.
With reference to Fig. 7 and Fig. 8, ball bearing seat 12 and retainer 8 have spherical retaining hole, and 8 balls 9 are positioned at spherical
In the hole simultaneously can freely roll.A part for ball 9 is protruded outside retainer 8, for processing workpiece.Freely rolling of ball 9 can
To ensure ball even wearing, thus extending ball service life it is ensured that machining accuracy.Described ball may be selected hard and closes
Gold goal or Ceramic Balls.
With reference to Fig. 3, swivel joint 2 by transparent cover under swivel joint 18, lower skeleton oil sealing 19, lower bearing 20, rubber back-up ring 21,
On servo loop 22, airway 23, brush 24, upper bearing (metal) 25, swivel joint, transparent cover 26, upper skeleton oil sealing 27 form.Rotation is connect
Transparent cover on swivel joint 26 is first covered, places into upper skeleton oil sealing 27, put by 2 assembling from top to bottom as shown in Figure 3
After entering certain grease, upper bearing (metal) 25 is put into, one end will lean against in transparent cover 26, snaps in rubber back-up ring 21 in the other end
In groove, upper bearing (metal) 25 is fixed with this.Then place into brush 24, one end will lean against on rubber back-up ring 21, will be another in the other end
In one upper rubber back-up ring 21 card entry slot, fixed brush 24 is come with this.Put into a upper rubber back-up ring 21, then servo loop 22 is put
Enter, one end will lean against on rubber back-up ring 21, watch being fixed with this in rubber back-up ring 21 card entry slot on another in the other end
Take ring 22.Lower bearing 20 is put into, leans against on ladder, under another side swivel joint, transparent cover 18 is top, under swivel joint
Transparent cover 18 the inside also has a lower skeleton oil sealing 19.By the hole on the hole and axle of the hole of servo loop 22 and swivel joint 2 same
When on direction, swivel joint 2 is inserted in the Kong Zhongyi that airway 23 is finally inserted on the axle of cutter shell 14 by servo loop 22
Swivel joint to the hole of axle, so can be fixed by straight cutting with airway 23.Swivel joint 2 shell after installing is not
Dynamic, and the axle of inside can be rotate at high speed.Servo loop 22 surfaces externally and internally is all fluted, and the hole of so no matter servo loop 22 exists
What orientation, gas can be passed in airway 23.Also fluted inside and outside brush 24, in order to Plug contact to be led
Electricity.
With reference to Fig. 1, rolling tool 1 is connected with main shaft 4 by collet 3.
With reference to Fig. 4, main shaft by hexagon-headed bolt-C level M16*65 28, normal type single coil spring lock washer 16 29, oil sealing packing ring 30,
Transparent cover 31, bearing 32, lower cylinder 33, gear cylinder 34, fixed plate 35, upper cylinder 36, hexagon-headed bolt-C level M89*40 37, cover plate
38th, plain edition flat key-A type 6,*50 39, moment transmission cylinder 40, brush 41, brush carrier 42, hexagon-headed bolt-C level M8*40
43rd, ultrasonic generator 44, hexagon-headed bolt-C level M5*25 45 form.Upper cylinder 36, fixed plate 35 and lower cylinder 33 weld
It is connected together, cover plate 38 is connected on upper cylinder 36 with 6 hexagon-headed bolt-C levels M89*40 37.DC brushless motor 6
It is positioned on cover plate 38 with screw, the axle moment transmission cylinder 40 that DC brushless motor 6 stretches out puts, and to transmit moment with this and to turn
Speed.There is screw thread outside moment transmission cylinder 40, female brush 41 is proceeded to moment transmission cylinder 40.Brushgear housing 42 is welded in cover plate
On 38, brushgear housing 42 is connected with brush plate with brush 41, and for conduction, electricity can make supersonic generator 44 produce the super of Z axis
Sonic vibration.Moment transmission cylinder 40 is connected on sleeve with 4 hexagon-headed bolt-C levels M8*40 43.Two axles are had outside sleeve
Hold, withstood by gear cylinder 34 in the middle of two bearings, withstood by fixed plate 35 above, withstood by transparent cover 31 below, two such bearing
Just fix.Ultrasonic generator 44 is laid, ultrasonic generator 44 passes through 4 hexagon-headed bolt-C levels in sleeve
M5*25 45 is connected on sleeve, with this, rotating speed and moment is passed to amplification bar.There is an oil sealing packing ring in the middle of transparent cover 31
30, so can put into grease in the middle of transparent cover 31.Transparent cover 31 is connected to by six hexagon-headed bolt-C levels M16*65 28
On lower cylinder 33.Put standard type bullet in order to prevent bolt from loosening because of vibrations on hexagon-headed bolt-C level M16*65 28
Spring packing ring 16 29.
With reference to Fig. 5, ultrasonic generator 44 is by upper cover plate 46, ceramic transducer 47, lower cover 48, amplification bar 49, six
Hex bolt-full thread C level M20*130 50 forms, and upper cover plate 46, ceramic transducer 47, lower cover 48 and amplification bar 49 are successively
Proceed to hex bolt-full thread C level M20*130 50.Ceramic transducer 47 is connected with wire with brush 41, is come conductive with this, from
And make ceramic transducer 47 produce ultrasonic activation.
Claims (6)
1. a kind of ultrasonic burnishing making Nano surface processing unit (plant), including rolling tool, main shaft and driving means, described driving means
Be connected with main shaft it is characterised in that：Described processing unit (plant) also includes ultrasonic vibration installation, installs described ultrasound wave in described main shaft
Generating meanss, described rolling tool is connected with collet, and described collet is connected with described main shaft；
Described rolling tool includes swivel joint and cutter shaft, in described cutter shaft install swivel joint, described swivel joint with
Described collet connects, and the cavity below described cutter shaft installs solenoid, excellent power glue-line and ball bearing seat, described excellent
Power glue-line is located on described ball bearing seat, and described excellent power glue-line and cavity inner wall are provided with gap, under described ball bearing seat
Side is provided with retainer, and described ball bearing seat and retainer have spherical retaining hole, and ball is located in described spherical retaining hole；
The middle part of described cutter shaft, excellent power glue-line and ball bearing seat has the through hole for arrangement ventilation and power-on connection.
2. ultrasonic burnishing making Nano surface processing unit (plant) as claimed in claim 1 it is characterised in that：Described main shaft shell includes
Cover plate, upper cylinder, fixed plate, lower cylinder and transparent cover, described upper cylinder, fixed plate and lower cylinder are fixed together, described cover plate
It is connected on cylinder, described driving means are installed on the cover board, the output shaft of described driving means is connected with moment transmission cylinder,
On described moment transmission cylinder, brush is installed, brushgear housing is fixing on the cover board, passes through brush between described brushgear housing and described brush
Plate is connected, and described moment transmission cylinder is fixed on sleeve, and described sleeve outer wall is vertically connected with two bearings, top bearing with described
Fixed plate connects, and lower section bearing is connected with transparent cover, and described transparent cover is fixed on the lower end of described lower cylinder, and in described sleeve, arrangement is super
Sound wave generating device, the lower end of amplification bar of described ultrasonic generator is connected with described collet.
3. ultrasonic burnishing making Nano surface processing unit (plant) as claimed in claim 1 or 2 it is characterised in that：Described collet
For double-cone spring chuck, described collet lower end is connected with the upper end of cutter shaft.
4. ultrasonic burnishing making Nano surface processing unit (plant) as claimed in claim 1 or 2 it is characterised in that：Described ball bearing
The edge of seat protrude three boss with and three groove phases of cavity inner wall agree with, there is a Circular Plate at retainer edge, on plate
Have four scallop holes, post fan-shaped with four of cavity bottom is come with this and mutually entangles firm；Have outer on the fan-shaped post of four of cavity low side
Screw thread.
5. ultrasonic burnishing making Nano surface processing unit (plant) as claimed in claim 4 it is characterised in that：Described retainer center has
One circular hole, circular hole side has annular steps, and described annular steps are placed plate type electromagnetic coil.
6. ultrasonic burnishing making Nano surface processing unit (plant) as claimed in claim 1 or 2 it is characterised in that：Described swivel joint
Including by to transparent cover under the swivel joint being above sequentially arranged, lower skeleton oil sealing, lower bearing, rubber back-up ring, servo loop, brush,
Transparent cover on upper bearing (metal), upper skeleton oil sealing and swivel joint, inserts airway, described airway and cutter in the hole of described servo loop
The through hole connection of axle.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620877086.0U CN205967999U (en) | 2016-08-12 | 2016-08-12 | Supersound roll extrusion nanostructured surface layer ization processingequipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620877086.0U CN205967999U (en) | 2016-08-12 | 2016-08-12 | Supersound roll extrusion nanostructured surface layer ization processingequipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN205967999U true CN205967999U (en) | 2017-02-22 |
Family
ID=59977340
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201620877086.0U Withdrawn - After Issue CN205967999U (en) | 2016-08-12 | 2016-08-12 | Supersound roll extrusion nanostructured surface layer ization processingequipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN205967999U (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106141565A (en) * | 2016-08-12 | 2016-11-23 | 浙江工业大学 | Ultrasonic burnishing making Nano surface processing unit (plant) |
| CN108890350A (en) * | 2018-07-05 | 2018-11-27 | 嘉善信道五金塑料模具厂 | A kind of facing attachment for annular fastener |
| CN112692288A (en) * | 2020-12-15 | 2021-04-23 | 扬州保来得科技实业有限公司 | Device and method for improving surface support rate of powder metallurgy product |
| CN115319401A (en) * | 2022-07-26 | 2022-11-11 | 华东理工大学 | Telescopic rotary type ultrasonic multi-processing head, processing device and processing method |
-
2016
- 2016-08-12 CN CN201620877086.0U patent/CN205967999U/en not_active Withdrawn - After Issue
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106141565A (en) * | 2016-08-12 | 2016-11-23 | 浙江工业大学 | Ultrasonic burnishing making Nano surface processing unit (plant) |
| CN106141565B (en) * | 2016-08-12 | 2018-02-27 | 浙江工业大学 | Ultrasonic burnishing making Nano surface processing unit (plant) |
| CN108890350A (en) * | 2018-07-05 | 2018-11-27 | 嘉善信道五金塑料模具厂 | A kind of facing attachment for annular fastener |
| CN112692288A (en) * | 2020-12-15 | 2021-04-23 | 扬州保来得科技实业有限公司 | Device and method for improving surface support rate of powder metallurgy product |
| CN115319401A (en) * | 2022-07-26 | 2022-11-11 | 华东理工大学 | Telescopic rotary type ultrasonic multi-processing head, processing device and processing method |
| CN115319401B (en) * | 2022-07-26 | 2023-11-03 | 华东理工大学 | Telescopic rotary ultrasonic multi-processing head, processing device and processing method |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned | ||
| AV01 | Patent right actively abandoned | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20170222 Effective date of abandoning: 20180227 |
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| AV01 | Patent right actively abandoned |
Granted publication date: 20170222 Effective date of abandoning: 20180227 |