CN205958208U - Engine combustion chamber gas tightness detection device - Google Patents

Engine combustion chamber gas tightness detection device Download PDF

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Publication number
CN205958208U
CN205958208U CN201620807638.0U CN201620807638U CN205958208U CN 205958208 U CN205958208 U CN 205958208U CN 201620807638 U CN201620807638 U CN 201620807638U CN 205958208 U CN205958208 U CN 205958208U
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pipe
steel pipe
combustion chamber
air intake
pipe joint
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Expired - Fee Related
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CN201620807638.0U
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Chinese (zh)
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王大华
尹建军
刘敏
李俊
李保儒
庄磊
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CSSC Marine Power Zhenjiang Co Ltd
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CSSC Marine Power Co Ltd
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Abstract

本实用新型公开了一种发动机燃烧室气密性检测装置,包括三通管接头、第一进气管、第二进气管和压力表管路;三通管接头侧端与第一进气管连接,第一进气管包括依次串接的第一钢管、球阀和第二钢管,第一钢管一端与三通管接头侧端连接,第二钢管一端通过管路与压缩空气气源连接;三通管接头上端与压力表管路连接,压力表管路包括第三钢管、弯管和压力表,第三钢管下端与三通管接头上端连接,第三钢管上端与弯管下端连接,弯管上端与压力表连接;三通管接头下端与第二进气管上端连接,第二进气管下端与发动机燃烧室连接。本实用新型结构简单,成本低,操作使用方便,适用范围广泛,通用性强。各连接处密封良好,保证检测结果精确,误差小。

The utility model discloses an air tightness detection device for an engine combustion chamber, which comprises a three-way pipe joint, a first air intake pipe, a second air intake pipe and a pressure gauge pipeline; the side end of the three-way pipe joint is connected with the first air intake pipe, The first air intake pipe includes a first steel pipe, a ball valve and a second steel pipe connected in series in sequence. One end of the first steel pipe is connected to the side end of the three-way pipe joint, and one end of the second steel pipe is connected to the compressed air source through a pipeline; the three-way pipe joint The upper end is connected with the pressure gauge pipeline. The pressure gauge pipeline includes a third steel pipe, an elbow and a pressure gauge. The lower end of the third steel pipe is connected with the upper end of the three-way pipe joint. The upper end of the third steel pipe is connected with the lower end of the elbow. Table connection; the lower end of the three-way pipe joint is connected with the upper end of the second air intake pipe, and the lower end of the second air intake pipe is connected with the combustion chamber of the engine. The utility model has the advantages of simple structure, low cost, convenient operation and use, wide application range and strong versatility. The joints are well sealed to ensure accurate test results and small errors.

Description

发动机燃烧室气密性检测装置Engine combustion chamber air tightness detection device

技术领域technical field

本实用新型涉及一种检测装置,尤其是一种使用方便的气密性检测装置,属于检测工具技术领域。The utility model relates to a detection device, in particular to a convenient air tightness detection device, which belongs to the technical field of detection tools.

背景技术Background technique

柴油机燃烧室由活塞、气缸套、水套、火焰圈、气缸垫片和气缸盖组成,在保证活塞环未损坏的前提下,柴油机燃烧室气密性主要由气缸盖上的气阀决定。由于气阀与阀座锥面角度公差带不同,加上加工过程产生的加工误差, 导致二者装配后锥面角度往往不一致,装配时对阀座锥面加工后依然不能保证二者锥面角度完全一致,因此需要对二者进行密封性检查。目前气阀阀座密封性检查方法是使用蓝油进行检查,即将蓝油涂抹在气阀锥面上,然后将气阀与阀座装配好后碾压一圈或使用气阀拍打阀座,拆除气阀,观察阀座锥面上蓝油分布情况,若阀座上蓝油分布均匀,则气阀与阀座密封良好,从而燃烧室气密性良好,但由于蓝油油膜具有一定的厚度,检查结果往往不够精确,仍然存在误差。 The combustion chamber of a diesel engine is composed of a piston, cylinder liner, water jacket, flame ring, cylinder gasket and cylinder head. Under the premise of ensuring that the piston ring is not damaged, the air tightness of the diesel engine combustion chamber is mainly determined by the air valve on the cylinder head. Due to the different tolerance zone of the cone angle of the air valve and the valve seat, plus the machining error generated during the machining process, the angle of the cone surface of the two is often inconsistent after assembly, and the angle of the cone surface of the valve seat cannot be guaranteed after being processed during assembly. They are exactly the same, so a tightness check needs to be performed on both. At present, the air valve seat sealing inspection method is to use blue oil to check, that is, to apply the blue oil on the cone surface of the air valve, and then assemble the air valve and the valve seat and then roll it around or use the air valve to slap the valve seat to remove it. For the air valve, observe the distribution of the blue oil on the conical surface of the valve seat. If the blue oil is evenly distributed on the valve seat, the air valve and the valve seat are well sealed, so the airtightness of the combustion chamber is good. However, because the blue oil film has a certain thickness, Inspection results are often not precise enough, and there are still errors.

实用新型内容Utility model content

本实用新型的目的是提供一种结构简单、检测结果精确的发动机燃烧室气密性检测装置。The purpose of the utility model is to provide an engine combustion chamber air tightness detection device with simple structure and accurate detection result.

本实用新型通过以下技术方案予以实现:The utility model is realized through the following technical solutions:

一种发动机燃烧室气密性检测装置,包括三通管接头、第一进气管、第二进气管和压力表管路;三通管接头侧端与第一进气管连接,第一进气管包括第一钢管、球阀和第二钢管,第一钢管、球阀和第二钢管依次串接,第一钢管一端与三通管接头侧端连接,第二钢管一端通过管路与压缩空气气源连接;三通管接头上端与压力表管路连接,压力表管路包括第三钢管、弯管和压力表,第三钢管下端与三通管接头上端连接,第三钢管上端与弯管下端连接,弯管上端与压力表连接;三通管接头下端与第二进气管上端连接,第二进气管下端与发动机燃烧室连接。An engine combustion chamber air tightness detection device, comprising a three-way pipe joint, a first air intake pipe, a second air intake pipe and a pressure gauge pipeline; the side end of the three-way pipe joint is connected with the first air intake pipe, and the first air intake pipe includes The first steel pipe, the ball valve and the second steel pipe, the first steel pipe, the ball valve and the second steel pipe are sequentially connected in series, one end of the first steel pipe is connected to the side end of the three-way pipe joint, and one end of the second steel pipe is connected to the compressed air source through the pipeline; The upper end of the three-way pipe joint is connected with the pressure gauge pipeline. The pressure gauge pipeline includes a third steel pipe, an elbow and a pressure gauge. The lower end of the third steel pipe is connected with the upper end of the three-way pipe joint. The upper end of the third steel pipe is connected with the lower end of the elbow. The upper end of the pipe is connected with the pressure gauge; the lower end of the three-way pipe joint is connected with the upper end of the second air intake pipe, and the lower end of the second air intake pipe is connected with the combustion chamber of the engine.

本实用新型的目的还可以通过以下技术措施来进一步实现。The purpose of this utility model can also be further realized through the following technical measures.

前述的发动机燃烧室气密性检测装置,其中所述的第二钢管一端设有胶管夹箍。In the aforementioned airtightness detection device for the engine combustion chamber, a rubber hose clamp is provided at one end of the second steel pipe.

前述的发动机燃烧室气密性检测装置,其中所述的第三钢管上端通过变径管接头与弯管下端连接。In the aforementioned airtightness detection device for the engine combustion chamber, the upper end of the third steel pipe is connected to the lower end of the elbow through a reducing pipe joint.

前述的发动机燃烧室气密性检测装置,其中所述的第二进气管下端设有螺纹座管接头,所述螺纹座管接头与发动机燃烧室气缸盖上的示功阀螺纹座孔连接。In the aforementioned airtightness detection device for the engine combustion chamber, the lower end of the second intake pipe is provided with a threaded seat pipe joint, and the threaded seat pipe joint is connected with the threaded seat hole of the indicator valve on the cylinder head of the engine combustion chamber.

前述的发动机燃烧室气密性检测装置,其中所述的压缩空气气源压力范围为0.6~1.0MPa。In the aforementioned airtightness detection device for the engine combustion chamber, the pressure range of the compressed air source is 0.6-1.0 MPa.

本实用新型结构简单,成本低,操作使用方便,便于携带。在使用蓝油检测法检测气阀与阀座气密性后,使用本实用新型对柴油机燃烧室气密性进行复检。复检时,拆除柴油机气缸盖上的示功阀,将第二进气管下端的螺纹座管接头旋合在示功阀螺纹座孔上,并将第二钢管一端通过软管与压缩空气气源连接,此时燃烧室进排气阀均为关闭状态,打开球阀,将压缩空气通过第一进气管和第二进气管充入燃烧室,当压力表读数为0.6MPa时,迅速关闭球阀,并记录压力表读数,同时开始计时,以秒为单位测量压力表读数从0.6MPa降至0.5MPa所需时间,如果时间大于10s,则密封合格,柴油机燃烧室气密性良好。本实用新型各连接处密封良好,保证检测结果精确,误差小。第二进气管下端可通过变径管接头配备多种规格的螺纹座管接头,以满足多种柴油机燃烧室气密性检查需要,适用范围广泛,通用性强。The utility model has the advantages of simple structure, low cost, convenient operation and use, and portability. After the airtightness of the air valve and the valve seat is detected by the blue oil detection method, the utility model is used to recheck the airtightness of the combustion chamber of the diesel engine. During the re-inspection, remove the indicator valve on the cylinder head of the diesel engine, screw the threaded seat pipe joint at the lower end of the second intake pipe to the threaded seat hole of the indicator valve, and connect one end of the second steel pipe to the compressed air source through the hose. At this time, the intake and exhaust valves of the combustion chamber are closed, open the ball valve, and fill the combustion chamber with compressed air through the first intake pipe and the second intake pipe. When the pressure gauge reads 0.6MPa, quickly close the ball valve, and Record the reading of the pressure gauge, start timing at the same time, and measure the time required for the reading of the pressure gauge to drop from 0.6MPa to 0.5MPa in seconds. If the time is greater than 10s, the seal is qualified and the airtightness of the diesel engine combustion chamber is good. The joints of the utility model are well sealed, so that the detection result is accurate and the error is small. The lower end of the second intake pipe can be equipped with threaded seat pipe joints of various specifications through the variable diameter pipe joint to meet the air tightness inspection needs of various diesel engine combustion chambers. It has a wide range of applications and strong versatility.

本实用新型的优点和特点,将通过下面优选实施例的非限制性说明进行图示和解释,这些实施例,是参照附图仅作为例子给出的。The advantages and characteristics of the invention are illustrated and explained by the following non-limiting description of preferred embodiments, which are given by way of example only with reference to the accompanying drawings.

附图说明Description of drawings

图1是本实用新型的结构示意图;Fig. 1 is a structural representation of the utility model;

图2是图1的左视图。Fig. 2 is a left side view of Fig. 1 .

具体实施方式detailed description

下面结合附图和实施例对本实用新型作进一步说明。Below in conjunction with accompanying drawing and embodiment the utility model is further described.

如图1和图2所示,本实用新型包括三通管接头1、第一进气管2、第二进气管3和压力表管路4。三通管接头1左端与第一进气管2连接,第一进气管2包括第一钢管21、球阀22和第二钢管23,第一钢管21、球阀22和第二钢管23通过管接头25依次串接,第一钢管21右端与三通管接头1左端连接,第二钢管23左端通过管路与压缩空气气源连接,第二钢管23左端设有胶管夹箍24,为预留接口,可连接快速接头或者使用相应软管直接与压缩空气管连接,压缩空气气源压力范围为0.6~1.0MPa。三通管接头1上端与压力表管路4连接,压力表管路4包括第三钢管41、弯管42和压力表43,第三钢管41下端与三通管接头1上端连接,第三钢管41上端通过变径管接头44与弯管42下端连接,弯管42上端通过压力表管接头45与压力表43连接。三通管接头1下端与第二进气管3上端连接,第二进气管3为钢管,第二进气管3下端设有螺纹座管接头31,螺纹座管接头31与发动机燃烧室气缸盖上的示功阀螺纹座孔连接。As shown in FIGS. 1 and 2 , the utility model includes a three-way pipe joint 1 , a first air intake pipe 2 , a second air intake pipe 3 and a pressure gauge pipeline 4 . The left end of the three-way pipe joint 1 is connected with the first air intake pipe 2, the first air intake pipe 2 includes the first steel pipe 21, the ball valve 22 and the second steel pipe 23, and the first steel pipe 21, the ball valve 22 and the second steel pipe 23 pass through the pipe joint 25 in sequence In series connection, the right end of the first steel pipe 21 is connected with the left end of the tee pipe joint 1, the left end of the second steel pipe 23 is connected with the compressed air source through the pipeline, and the left end of the second steel pipe 23 is provided with a rubber hose clamp 24, which is a reserved interface, which can be Connect the quick connector or use the corresponding hose to directly connect with the compressed air pipe. The pressure range of the compressed air source is 0.6~1.0MPa. The upper end of the three-way pipe joint 1 is connected with the pressure gauge pipeline 4, the pressure gauge pipeline 4 includes a third steel pipe 41, an elbow 42 and a pressure gauge 43, the lower end of the third steel pipe 41 is connected with the upper end of the three-way pipe joint 1, and the third steel pipe The upper end of 41 is connected with the lower end of the elbow 42 through the reducing pipe joint 44 , and the upper end of the elbow 42 is connected with the pressure gauge 43 through the pressure gauge pipe joint 45 . The lower end of the three-way pipe joint 1 is connected with the upper end of the second intake pipe 3, the second intake pipe 3 is a steel pipe, the lower end of the second intake pipe 3 is provided with a threaded seat pipe joint 31, and the threaded seat pipe joint 31 is connected with the engine combustion chamber cylinder head. Indicator valve threaded socket connection.

除上述实施例外,本实用新型还可以有其他实施方式,凡采用等同替换或等效变换形成的技术方案,均落在本实用新型要求的保护范围内。In addition to the above-mentioned embodiments, the utility model can also have other implementation modes, and all technical solutions formed by equivalent replacement or equivalent transformation all fall within the scope of protection required by the utility model.

Claims (5)

1.一种发动机燃烧室气密性检测装置,其特征在于:包括三通管接头、第一进气管、第二进气管和压力表管路;三通管接头侧端与第一进气管连接,第一进气管包括第一钢管、球阀和第二钢管,第一钢管、球阀和第二钢管依次串接,第一钢管一端与三通管接头侧端连接,第二钢管一端通过管路与压缩空气气源连接;三通管接头上端与压力表管路连接,压力表管路包括第三钢管、弯管和压力表,第三钢管下端与三通管接头上端连接,第三钢管上端与弯管下端连接,弯管上端与压力表连接;三通管接头下端与第二进气管上端连接,第二进气管下端与发动机燃烧室连接。1. An engine combustion chamber air tightness detection device is characterized in that: it comprises a three-way pipe joint, a first air intake pipe, a second air intake pipe and a pressure gauge pipeline; the side end of the three-way pipe joint is connected with the first air intake pipe , the first air intake pipe includes a first steel pipe, a ball valve and a second steel pipe, the first steel pipe, the ball valve and the second steel pipe are connected in series in sequence, one end of the first steel pipe is connected to the side end of the three-way pipe joint, and one end of the second steel pipe is connected to the Compressed air source connection; the upper end of the three-way pipe joint is connected to the pressure gauge pipeline, the pressure gauge pipeline includes the third steel pipe, the elbow and the pressure gauge, the lower end of the third steel pipe is connected to the upper end of the three-way pipe joint, and the upper end of the third steel pipe is connected to the The lower end of the elbow is connected, and the upper end of the elbow is connected with the pressure gauge; the lower end of the three-way pipe joint is connected with the upper end of the second air intake pipe, and the lower end of the second air intake pipe is connected with the combustion chamber of the engine. 2.如权利要求1所述的发动机燃烧室气密性检测装置,其特征在于:所述第二钢管一端设有胶管夹箍。2. The airtightness detection device of the engine combustion chamber according to claim 1, characterized in that: a rubber hose clamp is provided at one end of the second steel pipe. 3.如权利要求1所述的发动机燃烧室气密性检测装置,其特征在于:所述第三钢管上端通过变径管接头与弯管下端连接。3. The airtightness detection device for the engine combustion chamber according to claim 1, characterized in that: the upper end of the third steel pipe is connected to the lower end of the elbow through a variable diameter pipe joint. 4.如权利要求1所述的发动机燃烧室气密性检测装置,其特征在于:所述第二进气管下端设有螺纹座管接头,所述螺纹座管接头与发动机燃烧室气缸盖上的示功阀螺纹座孔连接。4. The engine combustion chamber air tightness detection device according to claim 1, characterized in that: the lower end of the second intake pipe is provided with a threaded seat pipe joint, and the threaded seat pipe joint is connected to the cylinder head of the engine combustion chamber. Indicator valve threaded socket connection. 5.如权利要求1所述的发动机燃烧室气密性检测装置,其特征在于:所述压缩空气气源压力范围为0.6~1.0MPa。5 . The airtightness detection device for engine combustion chambers according to claim 1 , wherein the compressed air source pressure ranges from 0.6 to 1.0 MPa. 6 .
CN201620807638.0U 2016-07-29 2016-07-29 Engine combustion chamber gas tightness detection device Expired - Fee Related CN205958208U (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110864851A (en) * 2019-11-28 2020-03-06 广西玉柴机器股份有限公司 Gas leakage area detection method for gas tightness of natural gas engine and joint assembly
CN114459701A (en) * 2021-12-27 2022-05-10 宜昌测试技术研究所 An underwater unmanned vehicle airtightness inspection device
CN116222922A (en) * 2023-04-11 2023-06-06 安庆中船柴油机有限公司 A test method for the tightness of the combustion chamber of marine diesel engines

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110864851A (en) * 2019-11-28 2020-03-06 广西玉柴机器股份有限公司 Gas leakage area detection method for gas tightness of natural gas engine and joint assembly
CN114459701A (en) * 2021-12-27 2022-05-10 宜昌测试技术研究所 An underwater unmanned vehicle airtightness inspection device
CN116222922A (en) * 2023-04-11 2023-06-06 安庆中船柴油机有限公司 A test method for the tightness of the combustion chamber of marine diesel engines

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Address after: 212211 No. 402, Changjiang Road, Zhenjiang City, Jiangsu Province

Patentee after: China Shipbuilding Power Zhenjiang Co.,Ltd.

Address before: 402 Changjiang Road, Runzhou District, Zhenjiang City, Jiangsu Province

Patentee before: CSSC MARINE POWER Co.,Ltd.

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Granted publication date: 20170215