Integrated combination valve
Technical field:
This utility model is related to valve body technical field used in industrial stokehold, particularly to a kind of alternative traditional three
The integrated combination valve of valve group.
Background technology:
In industrial stokehold, three traditional valve groups are that one kind is made up of valve body, two stop valves and a balanced valve,
It is a kind of needle valve.
Three valve groups use:
Operation sequence when putting into operation:First, open balanced valve, then open two blowoff valves, more slowly open two
Individual stop valve, the air in connecting pipe or dirt are excluded, and close two blowoff valves, this is blowdown.Turn off balanced valve, poor
Pressure table can put into operation.
Differential pressure gauge zero point on-line testing operation sequence:It is directly connected to transmitter by flange.
Operation sequence when differential pressure transmitter puts into operation:First, open two blowoff valves on differential pressure transmitter, then beat
Drive balanced valve, more slowly open two stop valves, the air in connecting pipe or dirt are excluded, close two blowoff valves, then
Close balanced valve, transmitter can put into operation.Differential pressure transmitter zero point on-line testing operation sequence:First open balanced valve, close
Close two stop valves, you can balance check is carried out to transmitter.
There is following defect in traditional three valve groups:The range of differential pressure gauge is generally 0~6kPa, far below conduit fluid pressure,
Itself overload capacity is not strong, and it is easy to damage, operation and maintenance need to be carried out in strict accordance with operating procedure, and equipment otherwise can be caused to damage
Go bad or big personal injury.
Content of the invention:
In view of this it is necessary to provide a kind of structure integrated combination valve simple and simple to operate.
A kind of integrated combination valve, including handle, gland, the first valve rod, half ring set, valve gap, valve body, upper valve base,
Second valve rod, the 3rd valve rod, lower valve base, blowoff valve, base, straight pin, combined stuffing and rivet pin, half ring set connects the first valve
Bar and the second valve rod, cylinder pin connection second valve rod and the 3rd valve rod, upper valve base body designs pore, designs sealing surface, peace
It is contained in body cavity, lower valve base body design sealing surface, lower valve base is arranged on body cavity, and be located at below upper valve base, upper valve
Seat is installed with lower valve base coaxial cooperation, and base is fitted in body base, and valve gap is threaded connection with valve body, valve gap and upper valve base
Coaxial floating connects, and upper valve base and lower valve base are pressed into body cavity by valve gap, have certain amount of floating, can be from centering, in dress
Join finish rear stress test qualified after, rivet pin is fitted on valve body, prevents valve gap from rotating, the first valve rod and gland lead to
Cross threaded, handle is fixedly mounted on the first valve rod by screw.
Preferably, gland is equipped with dirt-proof boot.
Preferably, valve body is arranged two blowoff valves, blowoff valve includes blowdown valve element and blowdown valve seat.
Preferably, the second valve rod is equipped with locking nut, locking nut is located at valve gap top.
Preferably, combined stuffing is equipped with Packing seat.
Preferably, base is designed with sealing surface, and base is threaded connection with valve body, arranges first between base and valve body
Sealing gasket and the second sealing gasket.
Preferably, the lower end of lower valve base is set with the 3rd sealing gasket.
Preferably, setting the 4th sealing gasket and the 5th sealing gasket between the lower surface of valve gap and the inner chamber of valve body.
This utility model provides that a kind of structure is simple, easy to operate integrated combination valve, instead of traditional completely
Three valve groups, half ring set connects the first valve rod and the second valve rod, cylinder pin connection second valve rod and the 3rd valve rod, and upper valve base body sets
Meter pore, designs sealing surface, and is arranged on the sealing surface sealed reliable that the upper valve base making in valve body is added with the second valve rod, when second
When valve stem seal face is away from upper valve base, IN1 and OUT1 of valve body communicates, conversely, when the second valve stem seal face contacts upper valve base,
IN1 the and OUT1 cut-off of valve body.Lower valve base body design sealing surface, is arranged on body cavity, with upper valve base coaxial cooperation, is allowed to
With the upper sealing surface sealed reliable of the 3rd valve rod processing, when the second valve stem seal face is away from upper valve base, IN1 and OUT1 communicates
When, drive the upper sealing surface of the 3rd valve rod processing to seal with lower valve base, IN2 and OUT2 also communicates.Otherwise when the second valve stem seal
Face contact upper valve base when, IN1 and OUT1 end, drive the 3rd valve rod processing upper sealing surface away from lower valve base seal, IN2 and
OUT2 ends.
So, this utility model instead of three valve groups completely, overcomes the defect of three valve groups, and structure is simple, easy to operate,
Avoid the generation of the accident causing because opening the mistake of stop valve order.
Brief description:
The cross-sectional view of the integrated combination valve of Fig. 1.
The structural representation at the integrated combination valve of Fig. 2 one visual angle.
In figure:Handle 1, gland 2, the first valve rod 3, half ring set 4, valve gap 5, valve body 6, upper valve base 7, the second valve rod 8,
3rd valve rod 9, lower valve base 10, blowoff valve 11, blowdown valve element 110, blowdown valve seat 111, base 12, straight pin 13, combined stuffing
14th, rivet pin 15, screw 16, dirt-proof boot 17, locking nut 18, Packing seat 19, the first sealing gasket 20, the second sealing gasket 21,
Three sealing gaskets 22, the 4th sealing gasket 23, the 5th sealing gasket 24.
Specific embodiment:
Please refer to Fig. 1 and Fig. 2, integrated combination valve include handle 1, gland 2, the first valve rod 3, half ring set 4,
Valve gap 5, valve body 6, upper valve base 7, the second valve rod 8, the 3rd valve rod 9, lower valve base 10, blowoff valve 11, base 12, straight pin 13, group
Close filler 14, rivet pin 15 and screw 16, half ring set 4 connects the first valve rod 3 and the second valve rod 8, straight pin 13 connects the second valve
Bar 8 and the 3rd valve rod 9, upper valve base 7 body designs pore, designs sealing surface, is arranged on valve body 6 inner chamber, is allowed to and the second valve
The sealing surface of bar 8 processing, sealed reliable.When the second valve rod 8 sealing surface is away from upper valve base 7, IN1 and OUT1 communicates.Otherwise work as
During the second valve rod 8 sealing surface contact upper valve base 7, IN1 and OUT1 ends.
Lower valve base 10 body design sealing surface, lower valve base 10 is arranged on valve body 6 inner chamber, and is located at below upper valve base 7, upper valve
Seat 7 is installed with lower valve base 10 coaxial cooperation, is allowed to the upper sealing surface with the 3rd valve rod 9 processing, sealed reliable.When the second valve rod 8
When sealing surface is away from upper valve base 7, when IN1 and OUT1 communicates, drive the upper sealing surface of the 3rd valve rod 9 processing close with lower valve base 10
Envelope, IN2 and OUT2 also communicates.Otherwise when the second valve rod 8 sealing surface contact upper valve base 7, IN1 and OUT1 ends.Drive the 3rd
The upper sealing surface of valve rod 9 processing seals away from lower valve base 7, IN2 and OUT2 ends.
Base 12 is fitted in valve body 6 bottom, and valve gap 5 is threaded connection with valve body 6, valve gap 5 and upper valve base 7 coaxial floating
Connect, upper valve base 7 and lower valve base 10 are pressed into valve body 6 inner chamber by valve gap 5, have certain amount of floating, can assemble from centering
After stress test is qualified after finishing, rivet pin 15 is fitted on valve body 6, prevents valve gap 5 from rotating, the first valve rod 3 and gland 2
It is threaded connection, handle 1 is fixedly mounted on the first valve rod 3 by screw 16.Handle 1 passes through to rotate the first valve rod about 3
Mobile, produce rotation tangential force, if the first valve rod 3 adopts Integral design it is possible in screwing operations, valve rod is therewith simultaneously
Rotation, valve seat valve element face is just damaged.This half unique ring design, same valve rod is divided into double-body bike.Half ring set 4 effect is
While the first valve rod 3 rotates and produces axial force, revolving force is eliminated, pass to the second valve rod 8 only axial force it is ensured that
Valve seat, valve core sealed cover are not damaged by.
Dirt-proof boot 17 is equipped with gland 2.Two blowoff valves 11 are arranged on valve body, blowoff valve 11 includes blowdown valve element
110 and blowdown valve seat 111.Locking nut 18 is equipped with the second valve rod 8, locking nut 18 is located at valve gap 5 top.Combined stuffing 14
Upper equipped Packing seat 19.Base 12 is designed with sealing surface, and base 12 is threaded connection with valve body 6, between base 12 and valve body 6
First sealing gasket 20 and the second sealing gasket 21 are set.First sealing gasket 20 and the second sealing gasket 21 its act through material property
Calculate, have certain Elastic penetration not only to reliably seal but also base 12 and valve body 6 size can be adjusted, make the 3rd valve rod 9 sealing surface
Sealing surface sealed reliable with base 12.The lower end of lower valve base 10 is set with the 3rd sealing gasket 22.The lower surface of valve gap and valve body
Setting the 4th sealing gasket 23 and the 5th sealing gasket 24 between inner chamber.
The basic parameter of integrated combination valve that this utility model provides is:Nominal pressure:32MPa;Ambient temperature:-30
DEG C~+93 DEG C;Medium:Liquid, gas or steam;Medium temperature:- 150~150 DEG C;Latus rectum:5mm.
The operation principle of integrated combination valve is:
Combination valve and differential pressure gauge, differential pressure transmitter come into operation program:
1. check:Check that can handle turn clockwise, if the handle that can turn clockwise is to tight condition, now at valve rod
In extreme lower position, IN1 → OUT1 and IN2 → OUT2 path cut off.
2. blowdown:Open two blowoff valves on integrated combination valve, turn blowdown valve element counterclockwise, then delay counterclockwise
Slow rotary handle 1.5~2 circle, UNICOM IN1 → OUT1 and IN2 → OUT2, the air in connecting pipe or dirt are arranged from sewage draining exit
Remove, close two blowoff valves.
Note:This operation operates not under the unsafe conditions such as high pressure, high temperature, low temperature, in order to avoid damaging.
3. balance check:Rotate clockwise handle, valve rod moves down, UNICOMContinue to rotate clockwise handss
To tight condition, valve rod contacts hard sealing to handle respectively with sealing surface on valve seat and base sealing surface, simultaneously cut-out IN1 → OUT1 and
IN2 → OUT2 path, now can carry out the balance check of differential pressure gauge and differential pressure transmitter.
4. run:Check whether two blowdown valve elements are in tight condition clockwise, if not tightening blowdown valve element, inverse time
Pin rotary handle to tight condition, IN1 → OUT1 and IN2 → OUT2 path UNICOM,Path cuts off, combination
Valve is put into operation with differential pressure gauge or differential pressure transmitter.