CN205954139U - Intelligence electroplating device - Google Patents
Intelligence electroplating device Download PDFInfo
- Publication number
- CN205954139U CN205954139U CN201620748045.1U CN201620748045U CN205954139U CN 205954139 U CN205954139 U CN 205954139U CN 201620748045 U CN201620748045 U CN 201620748045U CN 205954139 U CN205954139 U CN 205954139U
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- coating bath
- electroplating
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- driving frame
- intelligent
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Abstract
The utility model relates to an intelligence electroplating device, including driving system, electroplating system and intelligent accuse system, that removes about and about the driving system orders about through the motor including driving frame, on setting up the frame of being expert at flies the crust, shrouds the closed hood of whole driving frame, it carries out abluent spraying system to the work piece to be provided with in the driving frame, driving frame below is provided with mobilizable water collector, and this water collector is used for accepting spraying system institute spun liquid, it is provided with at least one hanger that is used for loading and unloading the electroplating instrument to fly the crust bottom, it orders about hanger pivoted rotary actuator still to be provided with on flying to cling to. The driving mechanism has the advantages of simple structure and convenient use.
Description
Technical field
The utility model is related to a kind of intelligent electroplating device.
Background technology
Domestic Plating industry and enterprise scale is generally less, and only part joint venture or regular specialized enterprises have the world
The equipment of advanced level and facility, still in the technology and equipments out-of-date using many, substantial amounts of production line is most of small enterprises
Semi-mechanization and semi-automatic control, some are even hand-manipulated.Therefore, electroplating device update is extremely urgent.
Electroplating device is invention and the innovation of electroplating industry, the particularly appearance of continuous electric plating device, indicates plating row
One much progress of industry.Electroplating device is the infrastructure realizing technological process, and the automation of production process, energy consumption, raw material return
Receipts, few waste discharge, few peopleization, intellectuality etc., all have direct relation with the equipment level adopting.Therefore, plating production sets
Standby must be advanced, efficient, energy-conservation, water saving, the equipment reclaiming raw material, reducing discharge.And realize above-mentioned requirements, electroplating device
Design particularly important.
Content of the invention
The problem that the utility model is directed to above-mentioned prior art presence makes improvement, i.e. skill to be solved in the utility model
Art problem is to provide a kind of intelligent electroplating device, and floor space is little, high degree of automation, water consumption are little, vdiverse in function.
In order to solve above-mentioned technical problem, a kind of technical scheme of the present utility model is：A kind of intelligent electroplating device, including
Driving system, electroplating system and intelligent control system, described driving system is included driving frame, is arranged on and is ordered about by motor on driving frame
Up and down with the winged bar moving left and right, the seal bootr shrouding whole driving frame, it is provided with described driving frame and workpiece is carried out clearly
The spray system washed, is provided with moveable drip tray below described driving frame, and this drip tray is used for accepting spray system and is sprayed
The liquid going out, described winged bar bottom is provided with least one for the hanger loading and unloading plating tool, and described winged bar is additionally provided with
Order about the rotation motor of hanger rotation；Described electroplating system includes being arranged on the coating bath immediately below driving frame, sets in described coating bath
It is equipped with anode titanium basket and anode film, above described coating bath, be provided with the automatic turning cover plate preventing debris from falling into coating bath；Described intelligence
Control system includes the sensor being separately positioned on driving system and electroplating system and controller, is used for identifying workpiece letter on hanger
The RFID identifier of breath, the PLC receiving sensor, controller and RFID identifier data and controlling it to run.
Further, described coating bath inner bottom part is in infundibulate wide at the top and narrow at the bottom, and described coating bath top is provided with inlet, interior bottom
Portion is provided with liquid outlet, is provided with filter between described liquid outlet and inlet.
Further, described anode titanium basket is wide titanium basket, and titanium basket open exceeds coating bath liquid level 20cm.
Further, described spray system includes two rows vertically spaced apart shower, and two row's showers set
Put in driving frame both sides, so that being located at the centre of two row's showers after flying Ba Tisheng.
Further, it is provided with guide rail below described driving frame, described drip tray moves along this guide rail, described drip tray bottom
Portion is provided with the cylinder ordering about drip tray lifting, and described drip tray inner bottom part is V-shaped, and described drip tray medial surface is provided with PVDF
Sliver, is provided with guiding gutter below described drip tray two ends.
Further, described coating bath top is provided with the hood shrouding its opening, this hood and an industrial exhausting
Machine is connected, and described hood top is provided with the passage allowing winged bar to pass through.
Further, described electroplating system also include liquid in coating bath is carried out the medicine system of fluid infusion, heating system and
Motor-generator set；Described sensor is used for monitoring the position of each part of driving system, the temperature of liquid, pH value in coating bath in electroplating system
And liquid level；Described controller is used for controlling the operating of an executing agency, stores the handling process of workpiece in described PLC
Parameter.
Further, described seal bootr is provided with sliding door.
Compared with prior art, the utility model has the advantages that：This device comprises electroplating system, vehicle-driving
System, intelligent control system three part.Wherein electroplating system passes through to make the metal in tank liquor using flared coating bath design
Impurity, particulate matter etc. are concentrated and are settled down to bottom land, are then passed through filter and are effectively filtered；Adopt anode film to isolate the earth of positive pole simultaneously
And metal bulky grain, maintain plating solution cleanliness factor.Driving system passes through using driving closing and the internal spray system of driving；In product
Go out coating bath in the air when, closing driving, pressurized spray is carried out to product surface, during spray pass through rotation motor by hanger from
Turn, make cleaning showers effect more thorough；Collect sewage after spray, give major trough fluid infusion position online；This method is effectively reduced potcher
And washings, reduce electroplating main salt and waste；Intelligent control system closed-loop control equipment, can be according to different product automatic switchover related process
Parameter and process route, realize " personalized " plating, realize intelligence and electroplate.
The utility model is described in more detail with reference to the accompanying drawings and detailed description.
Brief description
Fig. 1 is the construction schematic front view of the utility model embodiment.
Fig. 2 is organigram when electroplating in the utility model embodiment.
Fig. 3 is organigram when spraying in the utility model embodiment.
Fig. 4 is the organigram of spray system in the utility model embodiment.
In figure：1- driving frame, 11- flies bar, 12- hanger, 13- rotation motor, 14- seal bootr, 15- sliding door, 2- coating bath,
21- liquid outlet, 22- inlet, 23- filter, 3- automatic turning cover plate, 4- drip tray, 41- guiding gutter, 5- shower, 6- sun
Pole titanium basket, 7- anode film, 8- hood, 81- industry air exhauster.
Specific embodiment
Embodiment one：As shown in Fig. 1 ~ 4, a kind of intelligent electroplating device, including driving system, electroplating system and intelligence control system
System, described driving system include driving frame 1, be arranged on driving frame 1 pass through motor order about winged bar 11 that is upper and lower and moving left and right,
Shroud the seal bootr 14 of whole driving frame, in described driving frame, be provided with the spray system that workpiece is carried out, described row
It is provided with moveable drip tray 4, this drip tray 4 is used for accepting the liquid that spray system is sprayed, described winged bar below vehicle frame
It is provided with least one on 11 for the hanger 12 loading and unloading plating tool, described winged bar is additionally provided with the rotation ordering about hanger rotation
Turn motor 13；Described electroplating system includes being arranged on the coating bath 2 immediately below driving frame, is provided with anode titanium basket 6 in described coating bath 2
With anode film 7, above described coating bath 2, it is provided with the automatic turning cover plate 3 preventing debris from falling into coating bath；Described intelligent control system includes
The sensor being separately positioned on driving system and electroplating system and controller, the RFID knowledge for identifying workpiece information on hanger
Other device, the PLC receiving sensor, controller and RFID identifier data and controlling it to run.
In the present embodiment, described coating bath 2 inner bottom part is in infundibulate wide at the top and narrow at the bottom, and described coating bath top is provided with inlet
22nd, inner bottom part is provided with liquid outlet 21, is provided with filter 23 between described liquid outlet and inlet.
In the present embodiment, described anode titanium basket 6 is wide titanium basket, and titanium basket open exceeds coating bath liquid level 20cm.
In the present embodiment, described spray system includes two rows vertically spaced apart shower 5, two row's showers
It is arranged on driving frame both sides, so that being located at the centre of two row's showers after flying Ba Tisheng.
In the present embodiment, below described driving frame, it is provided with guide rail, described drip tray 4 moves along this guide rail, described water receiving
Tray bottom is provided with the cylinder ordering about drip tray lifting, and described drip tray inner bottom part is V-shaped, and described drip tray medial surface is provided with
PVDF sliver, is provided with guiding gutter 41 below described drip tray two ends.
In the present embodiment, described coating bath top is provided with the hood 8 shrouding its opening, and this hood is taken out with an industry
Blower fan 81 is connected, and described hood top is provided with the passage allowing winged bar to pass through.
In the present embodiment, described electroplating system also includes liquid in coating bath is carried out with medicine system, the heating system of fluid infusion
And motor-generator set；Described sensor is used for monitoring the position of each part of driving system, the temperature of liquid, PH in coating bath in electroplating system
Value and liquid level；Described controller is used for controlling the operating of an executing agency, stores place's science and engineering of workpiece in described PLC
Skill parameter.
In the present embodiment, described seal bootr is provided with sliding door 15.
Electroplating system designs：
1st, coating bath structure：2.4M × 1.3M × 1.7M (length × width × height), installs automatic turning cover plate above coating bath, prevents
The bulky grain thing of in the air is fallen in groove, reduces and tank liquor is polluted；
2nd, anode titanium basket design：Using wide titanium basket, anode is facilitated to add；Because conventional baths all carry color,
Non-clarified transparent it is impossible to estimate its anode consumption, therefore, design titanium basket open exceed liquid level 20CM, operate at ordinary times with anode mend
Add to liquid level to be defined, management and control can be estimated, very convenient；
3rd, anode film：Using the filter membrane of special substance, this film has a good chemical stability, acid-alkali-corrosive-resisting, resistance to
Strong oxdiative；Metal ion, the organic matter of chainlet can freely pass through；Compressive resistance is high, and dry, hygrometric state size variation is minimum, is conducive to
Install and fix.
4th, coating bath bottom adopts funneling design, and metal impurities in tank liquor, particulate matter etc. are concentrated and be settled down to bottom land,
It is then passed through filter effectively to be filtered.
Driving system designs：
Driving frame is designed as center pillar straight line pattern, drives a vehicle and drives a vehicle for specializing in the integrated form of invention, integrated form driving removes
Possess outside horizontal reciprocating walking and the vertical lift ability of conventional driving, possess automatic spray and recovery ability, in conjunction with special
The winged bar of the power rotation of R ＆ D design, achievable air walk or positioning spray, realize water saving, shortening plating line takes up an area, energy-conservation
Special running frame is had on electroplating assembly line, equipped with liftable suspension hook on driving frame.Driving walking and lift fall using stepping or
Servomotor is driven it is ensured that the stable and accuracy of drive a vehicle walking and lifting.
1st, driving enclosed construction, is designed with exhaust apparatus；
2nd, driving indoor design has a spray system, and in-car of realizing being expert at is sprayed；Driving bottom connects equipped with packaged type
Water pond, withdraws spray painting water；Water receiving tray bottom is V-structure, and water receiving tray bottom is laid PVDF sliver, facilitates draining to prevent water simultaneously
Drip and disorderly splash, drip tray side fills guiding gutter.
3rd, power rotation flies on bar equipped with rotation motor, and motor rotary speed 0-20 turns/and min can freely set, and drive and hang
Tool is rotated in coating bath and driving.
Intelligent control system designs
Using PLC, combine various kinds of sensors, controller etc., build intelligent control system, except automated closed-loop control
Outside the operation of electroplating assembly line or equipment, monitor in real time, feedback production process situation；Intelligent control system has been built RFID identification and has been managed
Reason system, product type classification on system automatic identification hanger, execution is according to the default technique according to product type classification automatically
Route, parameter, realize personalized electroplating technology.
1st, PLC builds master control system for core；
2nd, various kinds of sensors real-time detection feedback production process situation；
3rd, each quasi-controller automatically controls each executing agency and realizes Automatic Dosing, self-commutation, temperature, pH value, liquid level etc..
The utility model can have the advantages that efficient, stable, using water wisely, extend the plating solution maintenance cycle.
According to technological process, when hanger enters coating bath, automatic turning cover plate is opened, and driving hangs in winged bar in coating bath（Winged bar
Upper loading hanger）, the closing of automatic turning cover plate, winged bar rotation motor energising drives hanger rotation.
When hanger goes out groove, automatic turning cover plate is opened, and winged bar is hung out coating bath by driving, winged Ba Shengzhi driving internal upper part, moves
Immediately below the mobile extremely driving of dynamic formula drip tray, then make to move on portable drip tray by cylinder, block driving gap, now, OK
In-car spray system is started working, and shower water is collected through lower section drip tray, imports feeder.
In electroplating process, filter is circulated filtration by inlet and liquid outlet to plating solution in coating bath.
Intelligent control system is made up of PLC, various kinds of sensors/In-circiut tester/RFID identification and management system etc..
The electroplating technological parameter of " personalized " and path can be preset according to product by PLC, by various kinds of sensors and
Line tester etc., real-time monitoring electroplating process technological parameter, compare with predetermined process parameter in real time.
Each executing agency is driven by PLC and peripheral circuit（Including medicine system, motor-generator set, heating system etc.）Automatically transport
Row, regulation, realize automated closed-loop control.
Identified by RFID and management system, automatic identification product category model, intelligent control system is according to default and be stored in
Technological parameter on PLC and path, each executing agency of adjust automatically, carry out the adjustment in technological parameter and path, thus realizing " individual
Property " plating.
By PLC or industrial computer network interface, plating line operation conditions is sent to each user side by industrial network（Electricity
Brain, mobile phone）, realize remotely monitor electroplating device overall operation situation.
The foregoing is only preferred embodiment of the present utility model, all according to the utility model claim done equal
Deng change and modification, covering scope of the present utility model all should be belonged to.
Claims (8)
1. a kind of intelligent electroplating device it is characterised in that：Including driving system, electroplating system and intelligent control system, described vehicle-driving
System is included driving frame, is arranged on the winged bar being ordered about up and down by motor on driving frame and moving left and right, shrouds whole driving frame
Seal bootr, be provided with the spray system that workpiece is carried out in described driving frame, be provided with removable below described driving frame
Dynamic drip tray, this drip tray is used for accepting the liquid that spray system is sprayed, and described winged bar bottom is provided with least one use
In the hanger of handling plating tool, described winged bar is additionally provided with the rotation motor ordering about hanger rotation；Described electroplating system bag
Include the coating bath being arranged on immediately below driving frame, in described coating bath, be provided with anode titanium basket and anode film, arrange above described coating bath
There is the automatic turning cover plate preventing debris from falling into coating bath；Described intelligent control system includes being separately positioned on driving system and electroplating system
On sensor and controller, for identifying the RFID identifier of workpiece information on hanger, receiving sensor, controller and RFID
Identifier data and control its run PLC.
2. intelligent electroplating device according to claim 1 it is characterised in that：Described coating bath inner bottom part is in funnel wide at the top and narrow at the bottom
Shape, described coating bath top is provided with inlet, inner bottom part is provided with liquid outlet, is provided between described liquid outlet and inlet
Filter.
3. intelligent electroplating device according to claim 1 and 2 it is characterised in that：Described anode titanium basket is wide titanium basket,
Titanium basket open exceeds coating bath liquid level 20cm.
4. intelligent electroplating device according to claim 1 it is characterised in that：Described spray system includes two rows along vertically side
To spaced apart shower, two row's showers are arranged on driving frame both sides, so that being located at two row's showers after flying Ba Tisheng
Middle.
5. intelligent electroplating device according to claim 1 it is characterised in that：It is provided with guide rail, institute below described driving frame
State drip tray to move along this guide rail, described water receiving tray bottom is provided with the cylinder ordering about drip tray lifting, bottom in described drip tray
Portion is V-shaped, and described drip tray medial surface is provided with PVDF sliver, is provided with guiding gutter below described drip tray two ends.
6. intelligent electroplating device according to claim 3 it is characterised in that：Described coating bath top is provided with to be shrouded it and opens
The hood of mouth, this hood is connected with an industrial air exhauster, and described hood top is provided with the passage allowing winged bar to pass through.
7. intelligent electroplating device according to claim 6 it is characterised in that：Described electroplating system is also included to liquid in coating bath
Body carries out medicine system, heating system and the motor-generator set of fluid infusion；Described sensor be used for monitor each part of driving system position,
The temperature of liquid, pH value and liquid level in coating bath in electroplating system；Described controller is used for controlling the operating of an executing agency, described
The handling process parameter of workpiece is stored in PLC.
8. intelligent electroplating device according to claim 1 it is characterised in that：It is provided with sliding door on described seal bootr.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620748045.1U CN205954139U (en) | 2016-07-16 | 2016-07-16 | Intelligence electroplating device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620748045.1U CN205954139U (en) | 2016-07-16 | 2016-07-16 | Intelligence electroplating device |
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|---|---|
| CN205954139U true CN205954139U (en) | 2017-02-15 |
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| CN201620748045.1U Active CN205954139U (en) | 2016-07-16 | 2016-07-16 | Intelligence electroplating device |
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Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106011983A (en) * | 2016-07-16 | 2016-10-12 | 厦门建霖工业有限公司 | Intelligent electroplating equipment and application method thereof |
| CN107021420A (en) * | 2017-03-23 | 2017-08-08 | 无锡市明骥智能机械有限公司 | Reinforced electroplating traveling crane |
| CN107217293A (en) * | 2017-05-31 | 2017-09-29 | 长沙华成换热设备有限公司 | Automatic turning plates Diamond Equipment and production line |
| CN108624940A (en) * | 2017-03-22 | 2018-10-09 | 株式会社荏原制作所 | The determination method of plater and plating slot structure |
| CN109457291A (en) * | 2018-09-29 | 2019-03-12 | 昆山阿尔玛电子设备有限公司 | Electroplating assembly line monitoring system |
| CN110004482A (en) * | 2019-05-22 | 2019-07-12 | 天津亚泰环保设备有限公司 | A kind of electroplating bath is winged device with may be reversed |
| CN110886007A (en) * | 2019-12-06 | 2020-03-17 | 隆鑫通用动力股份有限公司 | Automatic out-of-tank electroplating system for cylinder body |
| CN111893550A (en) * | 2020-08-10 | 2020-11-06 | 扬州市景杨表面工程有限公司 | Intelligent electroplating process chain for electronic components |
-
2016
- 2016-07-16 CN CN201620748045.1U patent/CN205954139U/en active Active
Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106011983A (en) * | 2016-07-16 | 2016-10-12 | 厦门建霖工业有限公司 | Intelligent electroplating equipment and application method thereof |
| CN106011983B (en) * | 2016-07-16 | 2018-05-15 | 厦门建霖健康家居股份有限公司 | Intelligent electroplating device and its application method |
| CN108624940A (en) * | 2017-03-22 | 2018-10-09 | 株式会社荏原制作所 | The determination method of plater and plating slot structure |
| CN108624940B (en) * | 2017-03-22 | 2021-06-25 | 株式会社荏原制作所 | Plating apparatus and method for determining structure of plating tank |
| CN107021420A (en) * | 2017-03-23 | 2017-08-08 | 无锡市明骥智能机械有限公司 | Reinforced electroplating traveling crane |
| CN107217293A (en) * | 2017-05-31 | 2017-09-29 | 长沙华成换热设备有限公司 | Automatic turning plates Diamond Equipment and production line |
| CN107217293B (en) * | 2017-05-31 | 2019-01-29 | 长沙华成换热设备有限公司 | Automatic turning plates Diamond Equipment and production line |
| CN109457291A (en) * | 2018-09-29 | 2019-03-12 | 昆山阿尔玛电子设备有限公司 | Electroplating assembly line monitoring system |
| CN110004482A (en) * | 2019-05-22 | 2019-07-12 | 天津亚泰环保设备有限公司 | A kind of electroplating bath is winged device with may be reversed |
| CN110886007A (en) * | 2019-12-06 | 2020-03-17 | 隆鑫通用动力股份有限公司 | Automatic out-of-tank electroplating system for cylinder body |
| CN111893550A (en) * | 2020-08-10 | 2020-11-06 | 扬州市景杨表面工程有限公司 | Intelligent electroplating process chain for electronic components |
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Legal Events
| Date | Code | Title | Description |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CP01 | Change in the name or title of a patent holder | ||
| CP01 | Change in the name or title of a patent holder |
Address after: Tianfeng road in Jimei District of Xiamen City, Fujian Province, No. 69 361000 Patentee after: Xiamen Jian Lin health home Limited by Share Ltd Address before: Tianfeng road in Jimei District of Xiamen City, Fujian Province, No. 69 361000 Patentee before: Xiamen Runner Industrial Corporation |