CN205953322U - Large -scale rotating member turns over a frock - Google Patents

Large -scale rotating member turns over a frock Download PDF

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Publication number
CN205953322U
CN205953322U CN201620856402.6U CN201620856402U CN205953322U CN 205953322 U CN205953322 U CN 205953322U CN 201620856402 U CN201620856402 U CN 201620856402U CN 205953322 U CN205953322 U CN 205953322U
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China
Prior art keywords
plate
lifting
hoisting
hole
rotary part
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Expired - Fee Related
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CN201620856402.6U
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Chinese (zh)
Inventor
高小燕
王东梁
赵立华
张明胜
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Jinan Heavy Industry JSCL
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Jinan Heavy Industry JSCL
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Abstract

本实用新型公开了一种大型回转件翻个工装,包括吊装板、安装板和连接件,所述吊装板包括底板和吊耳,所述底板的四角设有光孔,其端部两光孔之间设有吊装孔,所述底板的中心焊接有吊耳,吊耳上部设有吊耳孔,所述吊耳与底板之间倾斜设置;所述安装板与底板设有同心的光孔和吊装孔;所述吊装板与安装板通过光孔使用连接件连接。本实用新型结构简单,使用安全方便,效率高,成本低,可反复使用,适合批量生产使用。

The utility model discloses a tool for turning over a large rotary part, which comprises a hoisting plate, a mounting plate and a connecting piece. There is a hoisting hole between them, the center of the bottom plate is welded with a lifting lug, and the upper part of the lifting lug is provided with a lifting lug hole, and the space between the lifting lug and the bottom plate is arranged obliquely; the mounting plate and the bottom plate are provided with concentric light holes and hoisting holes ; The hanging plate is connected with the mounting plate through a light hole using a connecting piece. The utility model has the advantages of simple structure, safe and convenient use, high efficiency, low cost, repeated use and suitable for mass production.

Description

大型回转件翻个工装Turn over tooling for large rotary parts

技术领域technical field

本实用新型涉及一种翻个工装,尤其涉及一种大型回转件翻个工装,属于机械加工技术领域。The utility model relates to a tool for turning over, in particular to a tool for turning over a large rotary part, which belongs to the technical field of mechanical processing.

背景技术Background technique

大型回转件的特点是:直径大,重量大,在焊接和机械加工过程中均需要翻个处理,两次完成。传统的翻个方法是利用行车、钢丝绳、挂钩进行翻个,缺点是在翻个过程中需要人工对钢丝绳拆装处理,加长了翻个时间,效率低下,而且对操作者来说也是很危险的。The characteristics of large-scale rotary parts are: large diameter and heavy weight, which need to be turned over in the process of welding and machining, which is completed twice. The traditional turning method is to use the crane, wire rope, and hook to turn over. The disadvantage is that the wire rope needs to be manually disassembled during the turning process, which prolongs the turning time, is inefficient, and is also very dangerous to the operator.

发明内容Contents of the invention

本实用新型所要解决的技术问题是针对现有技术存在的缺陷,提供一种大型回转件翻个工装。The technical problem to be solved by the utility model is to provide a turning tool for a large rotary part in view of the defects in the prior art.

为解决这一技术问题,本实用新型提供了一种大型回转件翻个工装,包括吊装板、安装板和连接件,所述吊装板包括底板和吊耳,所述底板的四角设有光孔,其端部两光孔之间设有吊装孔,所述底板的中心焊接有吊耳,吊耳上部设有吊耳孔,所述吊耳与底板之间倾斜设置;所述安装板与底板设有同心的光孔和吊装孔;所述吊装板与安装板通过光孔使用连接件连接。In order to solve this technical problem, the utility model provides a tool for turning over a large rotary part, which includes a lifting plate, a mounting plate and a connecting piece. There is a hoisting hole between the two light holes at the end, and a lifting lug is welded at the center of the bottom plate, and a lifting eye hole is provided on the upper part of the lifting lug, and an inclination is set between the lifting lug and the bottom plate; the mounting plate and the bottom plate are provided with Concentric light holes and hoisting holes; the hoisting plate and the mounting plate are connected through the light holes using connectors.

所述底板的背面两端设有支撑板。Both ends of the back of the base plate are provided with support plates.

所述连接件由双头螺柱和把合螺母组成。The connecting piece is composed of double-ended studs and push nuts.

大型回转件固定在的回转件支撑盘上,所述工装安装在回转件支撑盘上,钢丝绳穿过吊耳孔,通过行车带动钢丝绳实现大型回转件翻个。The large rotary part is fixed on the rotary part support plate, the tooling is installed on the rotary part support plate, the steel wire rope passes through the lug hole, and the large rotary part is turned over by driving the steel wire rope.

有益效果:本实用新型结构简单,使用安全方便,效率高,成本低,可反复使用,适合批量生产使用。Beneficial effects: the utility model is simple in structure, safe and convenient to use, high in efficiency, low in cost, can be used repeatedly, and is suitable for mass production.

附图说明Description of drawings

图1为本实用新型的结构示意图;Fig. 1 is the structural representation of the utility model;

图2a为本实用新型吊装板的结构示意主视图;Figure 2a is a schematic front view of the structure of the lifting plate of the present invention;

图2b为本实用新型吊装板的结构示意左视图;Fig. 2b is a schematic left view of the structure of the lifting plate of the present invention;

图2c为本实用新型吊装板的结构示意俯视图;Fig. 2c is a schematic top view of the structure of the lifting plate of the present invention;

图3为本实用新型安装板的结构示意图;Fig. 3 is the structural representation of the utility model mounting plate;

图4为本实用新型工作过程示意图;Fig. 4 is a schematic diagram of the working process of the utility model;

图5为本实用新型将回转件吊起放大示意图。Fig. 5 is an enlarged schematic diagram of hoisting the rotary part of the utility model.

图中:1吊装板、2安装板、3连接件、4底板、5吊耳、6光孔、7吊装孔、8吊耳孔、9支撑板、10双头螺柱、11把合螺母、12大型回转件、13回转件支撑盘、14钢丝绳、15翻个工装。In the figure: 1 hoisting plate, 2 mounting plate, 3 connectors, 4 bottom plate, 5 lifting lugs, 6 light holes, 7 hoisting holes, 8 lifting lug holes, 9 support plates, 10 studs, 11 nuts, 12 Large rotary parts, 13 rotary part support plates, 14 steel wire ropes, 15 turning tooling.

具体实施方式detailed description

下面结合附图及实施例对本实用新型做具体描述。Below in conjunction with accompanying drawing and embodiment the utility model is described in detail.

图1所示为本实用新型的结构示意图。Shown in Fig. 1 is the structural representation of the utility model.

本实用新型包括吊装板1、安装板2和连接件3,所述吊装板1与安装板2通过连接件3连接。The utility model comprises a hoisting board 1 , a mounting board 2 and a connecting piece 3 , and the hoisting board 1 and the mounting board 2 are connected through the connecting piece 3 .

所述连接件3由双头螺柱10和把合螺母11组成。The connecting piece 3 is composed of a double-ended stud 10 and a push nut 11 .

所述底板4的背面两端设有支撑板9。Both ends of the back of the bottom plate 4 are provided with support plates 9 .

图2a所示为本实用新型吊装板的结构示意主视图。Figure 2a is a schematic front view of the structure of the lifting plate of the present invention.

图2b所示为本实用新型吊装板的结构示意左视图。Fig. 2b is a schematic left view of the structure of the lifting plate of the present invention.

图2c为本实用新型吊装板的结构示意俯视图;Fig. 2c is a schematic top view of the structure of the lifting plate of the present invention;

所述吊装板1包括底板4和吊耳5。The lifting plate 1 includes a bottom plate 4 and lifting lugs 5 .

所述底板4的四角设有光孔6,其端部两光孔6之间设有吊装孔7,吊装孔7设计在两个光孔6之间,在吊装过程中既不影响安装,又保证了吊装工程中的平衡。The four corners of the base plate 4 are provided with light holes 6, and a hoisting hole 7 is arranged between the two light holes 6 at the end. Ensure the balance in the hoisting project.

所述吊耳5上部设有吊耳孔8,吊耳5焊接在底板4的中心,所述吊耳5与底板4之间倾斜设置,倾斜角度α与吊装用钢丝绳吊装角度相同,这样焊缝受力均匀。The upper part of the lifting lug 5 is provided with a lifting lug hole 8, and the lifting lug 5 is welded to the center of the bottom plate 4, and the space between the lifting lug 5 and the bottom plate 4 is arranged obliquely, and the inclination angle α is the same as the hoisting angle of the steel wire rope for hoisting. Even force.

图3所示为本实用新型安装板的结构示意图。Figure 3 is a schematic structural view of the mounting plate of the present invention.

所述安装板2与底板4设有同心的光孔6和吊装孔7。The mounting plate 2 and the bottom plate 4 are provided with concentric light holes 6 and hoisting holes 7 .

所述吊装板1与安装板2通过光孔6使用双头螺柱10和把合螺母11连接。The hoisting plate 1 and the mounting plate 2 are connected through the light hole 6 using studs 10 and nuts 11 .

图4所示为本实用新型工作过程示意图。Figure 4 shows a schematic diagram of the working process of the utility model.

图5所示为本实用新型将回转件吊起放大示意图。Figure 5 is an enlarged schematic view of the utility model for lifting the rotary member.

回转件支撑盘安装在两件序号9支撑板之间,防止在翻个过程中支撑盘滑动,增加了安全系数。The supporting plate of the rotary part is installed between the two supporting plates of serial number 9, which prevents the supporting plate from sliding during the turning process, and increases the safety factor.

本实用新型的使用方法和操作步骤:Using method and operation steps of the present utility model:

1.准备好翻个场地,两套大型回转件翻个工装15;1. Get ready to turn over the site, two sets of large rotary parts turn over tooling 15;

2.大型回转件12固定在的回转件支撑盘13上;2. The large rotating part 12 is fixed on the supporting plate 13 of the rotating part;

3.行车用钢丝绳将吊装板1吊到合适的高度、安装到回转件支撑盘8上,卸下钢丝绳;3. Hoist the hoisting plate 1 to a suitable height with a steel wire rope for driving, install it on the support plate 8 of the rotary member, and unload the steel wire rope;

4.行车用钢丝绳将安装板2吊装至合适的位置;4. Hoist the mounting plate 2 to a suitable position with a wire rope for driving;

5.调整安装板2,使安装板2上的光孔6对准吊装板1上的光孔6;5. Adjust the mounting plate 2 so that the light hole 6 on the mounting plate 2 is aligned with the light hole 6 on the lifting plate 1;

6.备好的四件双头螺柱10装入吊装板1与安装板2的光孔6内,每件双头螺柱10上分别用四件把合螺母11把合牢固,拆除钢丝绳;6. Put the prepared four studs 10 into the light holes 6 of the hoisting plate 1 and the mounting plate 2, fasten each stud 10 firmly with four nuts 11, and remove the wire rope;

7.按上述3-6步骤,在回转件支撑盘13合适的位置安装另一套翻个工装15;7. According to the above steps 3-6, install another set of turning tooling 15 at the appropriate position of the rotary support plate 13;

8.根据大型回转件12的重量和两套翻个工装15的重量选择合适的钢丝绳14;8. Select the appropriate wire rope 14 according to the weight of the large rotating part 12 and the weight of the two sets of turning tooling 15;

9.两根钢丝绳14分别穿过两套翻个工装15的吊耳孔8内;9. Two steel wire ropes 14 pass through the lug holes 8 of the two sets of turning tooling 15 respectively;

10.行车吊装,将大型回转件12由水平状态吊装至竖直状态,行车缓慢的降落,使安装有大型回转件12的回转件支撑盘8着地,调整行车水平位置,缓慢的使安装有两套翻个工装15的一侧也着地,使大型回转件12处于水平位置,翻个完成。10. Crane hoisting, hoist the large-scale rotary part 12 from the horizontal state to the vertical state, and slowly lower the vehicle to make the rotary part support plate 8 on which the large-scale rotary part Cover turns over a side of frock 15 and also touches the ground, makes large-scale rotary part 12 be in horizontal position, turns over and finishes.

本实用新型结构简单,使用安全方便,效率高,成本低,可反复使用,适合批量生产使用。The utility model has the advantages of simple structure, safe and convenient use, high efficiency, low cost, repeated use and suitable for mass production.

本实用新型上述实施方案,只是举例说明,不是仅有的,所有在本实用新型范围内或等同本实用新型的范围内的改变均被本实用新型包围。The above-mentioned embodiments of the utility model are only examples, not the only ones, and all changes within the scope of the utility model or equivalent to the scope of the utility model are surrounded by the utility model.

Claims (4)

1.一种大型回转件翻个工装,其特征在于:包括吊装板(1)、安装板(2)和连接件(3),所述吊装板(1)包括底板(4)和吊耳(5),所述底板(4)的四角设有光孔(6),其端部两光孔(6)之间设有吊装孔(7),所述底板(4)的中心焊接有吊耳(5),吊耳(5)上部设有吊耳孔(8),所述吊耳(5)与底板(4)之间倾斜设置;所述安装板(2)与底板(4)设有同心的光孔(6)和吊装孔(7);所述吊装板(1)与安装板(2)通过光孔(6)使用连接件(3)连接。1. A tool for turning over a large rotary part, characterized in that it includes a lifting plate (1), a mounting plate (2) and a connector (3), and the lifting plate (1) includes a bottom plate (4) and lifting lugs (5) ), the four corners of the base plate (4) are provided with light holes (6), the two light holes (6) at the end are provided with lifting holes (7), and the center of the base plate (4) is welded with lifting lugs ( 5), the upper part of the lifting lug (5) is provided with a lifting lug hole (8), and the lifting lug (5) is arranged obliquely between the bottom plate (4); the mounting plate (2) and the bottom plate (4) are provided with concentric A light hole (6) and a hoisting hole (7); the hoisting plate (1) and the mounting plate (2) are connected through the light hole (6) using a connector (3). 2.根据权利要求1所述的大型回转件翻个工装,其特征在于:所述底板(4)的背面两端设有支撑板(9)。2. The tool for turning over a large revolving part according to claim 1, characterized in that: support plates (9) are provided at both ends of the back of the bottom plate (4). 3.根据权利要求1所述的大型回转件翻个工装,其特征在于:所述连接件(3)由双头螺柱(10)和把合螺母(11)组成。3. The tool for reversing large rotating parts according to claim 1, characterized in that: the connecting part (3) is composed of a double-ended stud (10) and a joint nut (11). 4.根据权利要求1、2或3所述的大型回转件翻个工装,其特征在于:大型回转件(12)固定在的回转件支撑盘(13)上,所述工装安装在回转件支撑盘(13)上,钢丝绳(14)穿过吊耳孔(8),通过行车带动钢丝绳(14)实现大型回转件(12)的翻个。4. According to claim 1, 2 or 3, the tool for turning over the large rotary part is characterized in that: the large rotary part (12) is fixed on the rotary part support plate (13), and the tooling is installed on the rotary part support plate (13), steel wire rope (14) passes lug hole (8), drives steel wire rope (14) to realize turning over of large-scale rotating part (12) by driving.
CN201620856402.6U 2016-08-08 2016-08-08 Large -scale rotating member turns over a frock Expired - Fee Related CN205953322U (en)

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Application Number Priority Date Filing Date Title
CN201620856402.6U CN205953322U (en) 2016-08-08 2016-08-08 Large -scale rotating member turns over a frock

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Application Number Priority Date Filing Date Title
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108382985A (en) * 2018-03-22 2018-08-10 辽宁三三工业有限公司 A kind of large size main drive shaft, which is held, turns over lifting

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108382985A (en) * 2018-03-22 2018-08-10 辽宁三三工业有限公司 A kind of large size main drive shaft, which is held, turns over lifting

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Granted publication date: 20170215