CN205948764U - A full -automatic mixing system for disperseing viscous material - Google Patents
A full -automatic mixing system for disperseing viscous material Download PDFInfo
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- CN205948764U CN205948764U CN201620889526.4U CN201620889526U CN205948764U CN 205948764 U CN205948764 U CN 205948764U CN 201620889526 U CN201620889526 U CN 201620889526U CN 205948764 U CN205948764 U CN 205948764U
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Abstract
The utility model relates to a full -automatic mixing system for disperseing viscous material, perpendicular drive mechanism that this system is connected including stirring dispersion mechanism, with stirring dispersion mechanism transmission, set up laser induction element on stirring dispersion mechanism, lie in laser induction element below transport unit and respectively with stir dispersion mechanism, perpendicular drive mechanism, laser induction element, the electric dispersion mechanism 1 who is connected of transport unit. Compared with the prior art, the utility model discloses modular structure is clear, convenient operation, and degree of automation is high, can effectively guarantee cleanness, the safety of operation environment, is favorable to improving production efficiency, practices thrift manpower resources, and green has fine application prospect.
Description
Technical field
The utility model belongs to coating material production environmental technology field, is related to a kind of full-automatic stirring system, especially relates to
A kind of full-automatic stirring system for disperseing sticky material.
Background technology
In existing coating material production, very important effect is played in the dispersed with stirring operation of material, and this can directly influence
Whole product quality.At present, the high force dispersion devices on market are to have been put into practice confirmed high-efficiency multi-function mixing apparatus, it
The requirement that user changes rapidly technique can be met, mix and blend is carried out to various high-viscosity materials, such as silicone sealant, bonding
Agent, cosmetics, chemical products, battery, food, plastics industry etc., are widely used.But existing dispersed with stirring hybrid system is past
Past have following technical problem：1) need more operating personnel constantly to monitor in producing, mobile contain material, discharging is scattered,
Interruption, batch production efficiency is low, and waste of human resource is serious；2) discharging is not easy to contain, and affects manufacturing schedule；And easily occur
Chemical material overflows, and affects operating environment, threatens the health of human body of operating personnel；3) high-consistency solid-liquid is quickly mixed
Close, the shear effect that acquisition user wants is extremely difficult.
Utility model content
The purpose of this utility model is exactly to overcome the defect of above-mentioned prior art presence to provide one kind effective
Ensure the cleaning of operating environment, safety, be conducive to improve production efficiency, save human resources, environmental protection for disperseing to glue
The full-automatic stirring system of thick material.
The purpose of this utility model can be achieved through the following technical solutions：
A kind of full-automatic stirring system for disperseing sticky material, this system includes dispersed with stirring mechanism and stirring point
Vertical driving mechanism that scattered mechanism driving connects, the laser induced unit being arranged in dispersed with stirring mechanism, be located at laser induced
Delivery unit below unit and respectively with dispersed with stirring mechanism, vertical driving mechanism, laser induced unit, delivery unit electricity
The electric control box connecting.
Described dispersed with stirring mechanism includes support, the horizontal gird being arranged on support top, is arranged on horizontal gird one
End motor, be arranged on the running fix unit of the horizontal gird other end and be vertically arranged in running fix unit bottom
Agitating unit, this agitating unit and motor be in transmission connection, and described motor is electrically connected with electric control box.
The position that described horizontal gird is connected with running fix unit offers displacement chute, sets in this displacement chute
There is guide rail, described running fix unit is slidably connected with horizontal gird by guide rail.
Described running fix unit is included the displacer that is arranged on guide rail and is used cooperatively with displacer
Linear electric motors, this linear electric motors is electrically connected with electric control box.
The stator of described linear electric motors is fixed on guide rail, and mover and stator are oppositely arranged and are fixed on displacer
On.
Described displacer one end is plugged in displacement chute and is connected with slide, the other end and laser induced list
Unit is fixedly connected, and described laser induced unit is the laser sensor electrically connecting with electric control box.
Shaft that described agitating unit includes being in transmission connection with motor, one it is set in parallel in shaft on next
On the first dispersion impeller and the second dispersion impeller.
The first described dispersion impeller is provided with upper and lower two-layer shear knife, and every layer of shear knife is provided with 10 altogether, and each shearing
The edge of a knife gradient of knife is 10 °, and edge of a knife width is 80mm, and knife edge length is 120mm.
The second described dispersion impeller is provided with upper and lower two-layer shear knife, and every layer of shear knife is provided with 5, and each shear knife altogether
Edge of a knife gradient be 10 °, edge of a knife width be 150mm, knife edge length be 100mm.
Described vertical driving mechanism is hydraulic cylinder, and the piston of this hydraulic cylinder is fixedly connected with support bottom；Described biography
Unit is sent to include belt conveyor and the bracing frame being fixedly connected with belt conveyor, described belt conveyor and electric-controlled
Case electrical connection processed.
In the utility model system, described agitating unit is parallel on shaft to be laid with the first dispersion impeller and second point
Scattered disk, the spacing of two dispersion impellers is 1.2m, wherein, and a diameter of 300mm of the first dispersion impeller, the folder of adjacent two shear knives of levels
Angle is 80 °, and being so easy to the high-consistency solid-liquid thing when high speed is disperseed can preferably merge, and reached rapidly and uniformly effect；
And a diameter of 200mm of the second dispersion impeller, the edge of a knife width of shear knife increases to 150mm from existing 100mm, and levels are adjacent
The angle of two shear knives is 80 °, and above-mentioned two dispersion impellers are different from shear knife quantity, wide length because of diameter, institute's shape under same rotational speed
Become the whirlpool dress that degree of shear is formed when being disperseed with high speed to become apparent from, can rapidly carry out the mixed of high-consistency solid-liquid material
Close, and uniform fusion, reach technological requirement.
When actually used, can be vertically moved up or down by hydraulic cylinder band engine-bed according to the size of agitator, and then regulation is stirred
Mix the vertical height of axle, can be suitably used for the dispersed with stirring operation of the agitator of different size.For the ease of timely regulation and control shaft
Horizontal level in agitator, can control linear electric motors to drive displacer past in the horizontal direction by electric control box
Multiple movement, regulation and control are more flexible.
In actual job, first pass through electric control box and control hydraulic cylinder band engine-bed to be moved upward to setting height, then
By electric control box control linear electric motors drive displacer move in the horizontal direction to set horizontal level, now, electrically
Control cabinet starts belt conveyor, the agitator on conveyer belt is detected when the laser sensor being fixed on displacer outboard end
During position signalling, position signalling can be sent to electric control box, electric control box controls skin according to the position signalling receiving
Belt conveyor quits work, and under the regulation and control of electric control box, band engine-bed moves down hydraulic cylinder, until shaft is inserted into
At the position setting in agitator, hydraulic cylinder quits work, and electric control box controls motor to drive shaft quickly to stir,
Quick dispersed with stirring is carried out to the material in agitator.
Compared with prior art, the utility model has the characteristics that：
1) shear effect is good：Take into full account the special shear effect required except formula of user, disclosure satisfy that consolidating of high-consistency
The rapid dispersion of liquid material, shearing, mixing, uniform effect；
2) efficiency high：The single dispersion impeller dispersed with stirring time is long and uneven, using the design of single shaft binary dispersion impeller, plus
The different shapes such as upper disk leaf, shape, angle, spacing can efficiently to high-consistency solid-liquid material the effect that mixes, effect
Rate lifting 60%；
3) range is wide：Of many uses, the field such as chemical industry, food, cosmetic all can use.
4) safe：Structure is simple, compact, and adopts clearly dispersed with stirring mechanism, vertical driving mechanism, laser sense
Answer the modularized designs such as unit, delivery unit, high degree of automation, safe and reliable to operation；
5) overhaul conveniently：Visually just can pinpoint the problems, the abrasion of the such as edge of a knife, deviation of angle etc..
Brief description
Fig. 1 is the utility model structural representation；
Fig. 2 is the structural representation of the first dispersion impeller in the utility model；
In figure description of symbols：
11 supports, 12 horizontal girds, 13 motors, 14 displacers, 15 linear electric motors, 16 stirrings
Axle, 17 first dispersion impellers, 18 second dispersion impellers, 19 shear knives, 2 vertical driving mechanism, 3 laser induced units,
4 belt conveyors, 5 bracing frames, 6 electric control boxes.
Specific embodiment
With specific embodiment, the utility model is described in detail below in conjunction with the accompanying drawings.
Embodiment：
As shown in figure 1, a kind of full-automatic stirring system for disperseing sticky material, this system includes stirring dispersion machine
Vertical driving mechanism 2 that structure and dispersed with stirring mechanism are in transmission connection, the laser induced unit 3 being arranged in dispersed with stirring mechanism,
Delivery unit positioned at laser induced unit 3 lower section and respectively with dispersed with stirring mechanism, vertical driving mechanism 2, laser induced
Unit 3, the electric control box 6 of delivery unit electrical connection.
Wherein, dispersed with stirring mechanism includes support 11, the horizontal gird 12 being arranged on support 11 top, is arranged on level horizontal stroke
The motor 13 of beam 12 one end, be arranged on the running fix unit of horizontal gird 12 other end and be vertically arranged in mobile fixed
The agitating unit of bit location bottom, this agitating unit is in transmission connection with motor 13, and motor 13 is electric with electric control box 6
Connect.The position that horizontal gird 12 is connected with running fix unit offers displacement chute, is provided with guide rail in this displacement chute,
Running fix unit is slidably connected with horizontal gird 12 by guide rail.The displacement that running fix unit includes being arranged on guide rail is slided
Block 14 and the linear electric motors 15 using cooperatively with displacer 14, this linear electric motors 15 is electrically connected with electric control box 6.Straight line
The stator of motor 15 is fixed on guide rail, and mover and stator are oppositely arranged and are fixed on displacer 14.Displacer 14 1
End is plugged in displacement chute and is connected with slide, and the other end is fixedly connected with laser induced unit 3, laser induced unit
3 is the laser sensor electrically connecting with electric control box 6.
Agitating unit is included the shaft 16, that is in transmission connection with motor 13 on next and is set in parallel in shaft 16
On the first dispersion impeller 17 and the second dispersion impeller 18.First dispersion impeller 17 is provided with upper and lower two-layer shear knife 19, every layer of shear knife 19
It is provided with 10 altogether, and the edge of a knife gradient of each shear knife 19 is 10 °, edge of a knife width is 80mm, knife edge length is 120mm, such as
Shown in Fig. 2.Second dispersion impeller 18 is provided with upper and lower two-layer shear knife 19, and every layer of shear knife 19 is provided with 5, and each shear knife altogether
19 edge of a knife gradient is 10 °, and edge of a knife width is 150mm, and knife edge length is 100mm.
Vertical driving mechanism 2 is hydraulic cylinder, and the piston of this hydraulic cylinder is fixedly connected with support 11 bottom；Delivery unit includes
Belt conveyor 4 and the bracing frame 5 being fixedly connected with belt conveyor 4, belt conveyor 4 is electrically connected with electric control box 6.
In the present embodiment system, agitating unit is parallel on shaft 16 to be laid with the first dispersion impeller 17 and the second dispersion impeller
18, the spacing of two dispersion impellers is 1.2m, wherein, a diameter of 300mm of the first dispersion impeller 17, adjacent two shear knives 19 of levels
Angle is 80 °, and being so easy to the high-consistency solid-liquid thing when high speed is disperseed can preferably merge, and reach and rapidly and uniformly imitate
Really；And a diameter of 200mm of the second dispersion impeller 18, the edge of a knife width of shear knife 19 increases to 150mm from existing 100mm, on
The angle of adjacent two shear knives 19 of lower floor is 80 °, and above-mentioned two dispersion impellers are different from shear knife 19 quantity, wide length because of diameter, phase
The whirlpool dress being formed when being disperseed with high speed with lower the formed degree of shear of rotating speed is become apparent from, and can rapidly carry out high-consistency solid-liquid
The mixing of body material, and uniform fusion, reach technological requirement.
In actual job, first pass through electric control box 6 and control hydraulic cylinder band engine-bed 11 to be moved upward to setting height,
Linear electric motors 15 are controlled to drive displacer 14 to move in the horizontal direction to the horizontal level setting by electric control box 6 again, this
When, electric control box 6 starts belt conveyor 4, when the laser sensor being fixed on displacer 14 outboard end detects transmission
During agitator position signalling on band, position signalling can be sent to electric control box 6, electric control box 6 is according to receiving
Position signalling controls belt conveyor 4 to quit work, and, under the regulation and control of electric control box 6, band engine-bed 11 is to moving down for hydraulic cylinder
Dynamic, until shaft 16 is inserted at the position set in agitator, hydraulic cylinder quits work, and electric control box 6 controls driving
Motor 13 drives shaft 16 quickly to stir, and carries out quick dispersed with stirring to the material in agitator.
The above-mentioned description to embodiment is to be understood that and use practicality for ease of those skilled in the art
New.Person skilled in the art obviously easily can make various modifications to these embodiments, and here is illustrated
General Principle be applied in other embodiment without through performing creative labour.Therefore, the utility model be not limited to above-mentioned
Embodiment, those skilled in the art according to announcement of the present utility model, the improvement made without departing from the utility model category and
Modification all should be within protection domain of the present utility model.
Claims (10)
1. a kind of full-automatic stirring system for disperseing sticky material it is characterised in that this system include dispersed with stirring mechanism,
The vertical driving mechanism (2) being in transmission connection with dispersed with stirring mechanism, the laser induced unit being arranged in dispersed with stirring mechanism
(3), be located at laser induced unit (3) below delivery unit and respectively with dispersed with stirring mechanism, vertical driving mechanism (2),
Laser induced unit (3), the electric control box (6) of delivery unit electrical connection.
2. a kind of full-automatic stirring system for disperseing sticky material according to claim 1 is it is characterised in that described
Dispersed with stirring mechanism include support (11), the horizontal gird (12) being arranged on support (11) top, be arranged on horizontal gird
(12) motor (13) of one end, be arranged on the running fix unit of horizontal gird (12) other end and be vertically arranged in shifting
The agitating unit of dynamic positioning unit bottom, this agitating unit is in transmission connection with motor (13), described motor (13)
Electrically connect with electric control box (6).
3. a kind of full-automatic stirring system for disperseing sticky material according to claim 2 is it is characterised in that described
The position that is connected with running fix unit of horizontal gird (12) offer displacement chute, be provided with guide rail in this displacement chute,
Described running fix unit is slidably connected with horizontal gird (12) by guide rail.
4. a kind of full-automatic stirring system for disperseing sticky material according to claim 3 is it is characterised in that described
Running fix unit include the displacer (14) that is arranged on guide rail and the straight line using cooperatively with displacer (14)
Motor (15), this linear electric motors (15) are electrically connected with electric control box (6).
5. a kind of full-automatic stirring system for disperseing sticky material according to claim 4 is it is characterised in that described
The stator of linear electric motors (15) be fixed on guide rail, mover and stator are oppositely arranged and are fixed on displacer (14).
6. a kind of full-automatic stirring system for disperseing sticky material according to claim 4 is it is characterised in that described
Displacer (14) one end be plugged in displacement chute and be connected with slide, the other end and laser induced unit (3) are solid
Fixed connection, described laser induced unit (3) is the laser sensor electrically connecting with electric control box (6).
7. a kind of full-automatic stirring system for disperseing sticky material according to claim 3 is it is characterised in that described
Agitating unit include being in transmission connection with motor (13) shaft (16), one be set in parallel in shaft (16) on next
On the first dispersion impeller (17) and the second dispersion impeller (18).
8. a kind of full-automatic stirring system for disperseing sticky material according to claim 7 is it is characterised in that described
The first dispersion impeller (17) be provided with upper and lower two-layer shear knife (19), every layer of shear knife (19) is provided with 10 altogether, and each shearing
The edge of a knife gradient of knife (19) is 10 °, and edge of a knife width is 80mm, and knife edge length is 120mm.
9. a kind of full-automatic stirring system for disperseing sticky material according to claim 7 is it is characterised in that described
The second dispersion impeller (18) be provided with upper and lower two-layer shear knife (19), every layer of shear knife (19) is provided with 5, and each shear knife altogether
(19) edge of a knife gradient is 10 °, and edge of a knife width is 150mm, and knife edge length is 100mm.
10. a kind of full-automatic stirring system for disperseing sticky material according to any one of claim 2 to 9, it is special
Levy and be, described vertical driving mechanism (2) is hydraulic cylinder, the piston of this hydraulic cylinder is fixedly connected with support (11) bottom；Institute
The delivery unit stated includes belt conveyor (4) and the bracing frame (5) being fixedly connected with belt conveyor (4), described skin
Belt conveyor (4) is electrically connected with electric control box (6).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620889526.4U CN205948764U (en) | 2016-08-16 | 2016-08-16 | A full -automatic mixing system for disperseing viscous material |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620889526.4U CN205948764U (en) | 2016-08-16 | 2016-08-16 | A full -automatic mixing system for disperseing viscous material |
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| Publication Number | Publication Date |
|---|---|
| CN205948764U true CN205948764U (en) | 2017-02-15 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201620889526.4U Active CN205948764U (en) | 2016-08-16 | 2016-08-16 | A full -automatic mixing system for disperseing viscous material |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106076172A (en) * | 2016-08-16 | 2016-11-09 | 上海磐彩环保科技股份有限公司 | A kind of for disperseing the full-automatic stirring system of sticky material |
| CN109464951A (en) * | 2018-11-21 | 2019-03-15 | 马鞍山迪斯福工业设计有限公司 | A kind of dedicated rocking equipment of paint dispersion machine |
-
2016
- 2016-08-16 CN CN201620889526.4U patent/CN205948764U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106076172A (en) * | 2016-08-16 | 2016-11-09 | 上海磐彩环保科技股份有限公司 | A kind of for disperseing the full-automatic stirring system of sticky material |
| CN109464951A (en) * | 2018-11-21 | 2019-03-15 | 马鞍山迪斯福工业设计有限公司 | A kind of dedicated rocking equipment of paint dispersion machine |
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