CN205937455U - Large length and radius ratio high -precision bearing and water pump rotor - Google Patents

Large length and radius ratio high -precision bearing and water pump rotor Download PDF

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Publication number
CN205937455U
CN205937455U CN201620999487.3U CN201620999487U CN205937455U CN 205937455 U CN205937455 U CN 205937455U CN 201620999487 U CN201620999487 U CN 201620999487U CN 205937455 U CN205937455 U CN 205937455U
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China
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friction portion
big
ratio high
precision bearing
bearing
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CN201620999487.3U
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Chinese (zh)
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张攻坚
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Zhuhai static run Technology Co., Ltd.
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张攻坚
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Abstract

The utility model discloses a large length and radius ratio high -precision bearing and water pump rotor. Water pump rotor includes rotor body (1), large length and radius ratio high -precision bearing, large length and radius ratio high -precision bearing includes first friction portion (2), second friction portion (3), structural connection portion (4), first friction portion (2) establishes first shaft hole (22) in the center, second friction portion (3) establishes second shaft hole (33) in the center, first friction portion (2), second friction portion (3) passes through interference fit with the both ends of structural connection portion (4) and is connected fixed as an organic wholely, make the final shaping in first shaft hole (22) and second shaft hole (33) and coaxial through the internal grinding precision finishing, first friction portion (2) internal diameter size is d1, second friction portion (3) internal diameter size is d2, structural connection portion (4) internal diameter size is d3, D1=d2 < d3, after the large length and radius ratio high -precision bearing shaping, rotor body (1) is through injection moulding peripheral an organic whole that forms in large length and radius ratio high -precision bearing, water pump rotor slides through first shaft hole (22) and second shaft hole (33) and pivot adaptation.

Description

Big L/D ratio high-precision bearing and water pump rotor
Technical field
The utility model is related to a kind of big L/D ratio high-precision bearing;In addition, the utility model further relates to a kind of water pump turning Son.
Background technology
Bearing is the conventional machine components in order to bearing journal or axle upper rotary part, and the operation principle according to bearing can be divided For rolling friction bearing be rolling bearing and sliding friction bearing is sliding bearing.Rolling bearing is mainly ball bearing, ball Bearing is general purpose accessory, and advantage is life-span length, but inferior position to be noise relatively large, bearing is less simultaneously, and difficulty of processing is bigger, cost Higher.Sliding bearing is widely used in micro machine field, the commonly used powder metallurgical technique manufacture of this bearing, and advantage is cost Low, high precision, inferior position is that the life-span is relatively short.Have also appeared the engineering plastics axle manufacturing using self-lubricating material in the market Hold, it is typically sold separately as lining components, be used for the axle sleeve application of low speed, heavy duty, engineering plastic bearing has a lot Advantage, such as assembles simple, can meet various harsh environments, metal is low with plastic friction sound or even quiet, bears the external world The ability of pollution such as dust pollution is strong.
The draw ratio of bush(ing) bearing is length is generally rational with the ratio of diameter within 3, long Footpath than the bearing more than 10 due to the reason such as restriction of production technology cause to realize difficult, the utility model draw ratio is more than or It is defined as " big L/D ratio bearing " equal to 5 bearings.If the rotor of the micro pump for occasions such as aquariums is due to the limit of structure System, not only bearing wall is thin, and interior hole length is long simultaneously, therefore it is required that using the bush(ing) bearing compared with big L/D ratio.Existing this Class bearing is made using graphite or pottery.There is following defect in graphite bearing:Bearing can not make thin-wall construction;Injection mo(u)lding or After being pressed into rotor, its internal diameter easily shrinks;Abrasion is big;It is also easy to produce black wear particle, pollute water.Ceramic bearing exists Following defect:The difficult processing of endoporus;Because pottery does not possess self lubricity, therefore it is unable to dry friction;Material is crisp, fragile;Major diameter More difficult realization than the bearing more than 3.
It is illustrated in figure 1 a kind of section structure schematic diagram of existing rotor, it is a kind of rotor of micro pump, this turn Son and bearing mounting means are that respectively one bearing 20,30 of press-in or one end injection, one end are pressed into an axle at the two ends of rotor 10 Hold, the shortcoming of this rotor is that there are two bearing Concentricity tolerance problems, and axiality is difficult to ensure that, simultaneously because considering with one heart Degree, the tolerance of bearing is big, big with axle fit clearance, and in addition injection moulding process middle (center) bearing can be right because injection pressure and deformation retract The operation of rotor produces harmful effect, and precision not, is also easy to produce the problems such as shake, noise, premature failure.In addition, it is existing same Class rotor also has by the way of ceramic bearing or graphite bearing are moulded in the middle part of rotor, inherently scarce due to this class bearing aforementioned Fall into, its limited length, it is stable in two-end part that bearing is not so good as bearing in the axial middle part of rotor, and the rubbing of bearing Wiping face it is difficult to ensure the running accuracy of rotor, is also easy to produce the problems such as shake, noise greatly.
Utility model content
Technical problem to be solved in the utility model is to overcome the shortcomings of in prior art, provide a kind of lubricity good, Axiality is good, long-life big L/D ratio high-precision bearing.
In addition, the utility model also provides a kind of water pump rotor including this big L/D ratio high-precision bearing.
Big L/D ratio high-precision bearing of the present utility model be employed technical scheme comprise that:Big L/D ratio of the present utility model High-precision bearing includes the first friction portion positioned at two ends, the second friction portion, positioned at middle part and by described first friction portion and institute State the structural connection that the second friction portion couples together, the center in described first friction portion is provided with the first axis hole, and described second rubs The center in wiping portion is provided with the second axis hole, and described first friction portion, described second friction portion and the two ends of described structural connection are divided It is not connected by interference fit and is integrally formed, described first axis hole and described second axle are made by internal grinding Precision Machining Hole final molding simultaneously ensures that the two is coaxial, and the internal diameter size in described first friction portion is d1, the internal diameter chi in described second friction portion Very little for d2, the internal diameter size of described structural connection is d3, d1=d2 < d3.
Described first friction portion and described second friction portion are made using modified abrasion resistant high molecular polymer.
Described structural connection is made using metal or engineering plastics.
Draw ratio >=5 of described big L/D ratio high-precision bearing.
Described first friction portion and the internal diameter concentricity≤0.005mm in described second friction portion.
Internal diameter size tolerance≤the 0.01mm of described big L/D ratio high-precision bearing.
Water pump rotor of the present utility model be employed technical scheme comprise that:Water pump rotor of the present utility model includes rotor originally Body, and big L/D ratio high-precision bearing, described big L/D ratio high-precision bearing include the first friction portion positioned at two ends, second Friction portion, the structural connection coupling together with described second friction portion positioned at middle part and by described first friction portion, described The center in one friction portion is provided with the first axis hole, and the center in described second friction portion is provided with the second axis hole, described first friction portion, institute The two ends stating the second friction portion and described structural connection are connected by interference fit respectively and are integrally formed, and are ground by inner circle Cutting Precision Machining makes described first axis hole and described second axis hole final molding and ensures that the two is coaxial, described first friction portion Internal diameter size is d1, and the internal diameter size in described second friction portion is d2, and the internal diameter size of described structural connection is d3, d1=d2 < d3, after described big L/D ratio high-precision bearing machine-shaping, described rotor body is by being molded in described high accuracy axle The periphery held forms one, and described water pump rotor is adapted slip even by described first axis hole and described second axis hole with rotating shaft Connect.
Described first friction portion and described second friction portion are made using modified abrasion resistant high molecular polymer.
Described structural connection is made using metal or engineering plastics.
Draw ratio >=5 of described big L/D ratio high-precision bearing.
Described first friction portion and the internal diameter concentricity≤0.005mm in described second friction portion.
Internal diameter size tolerance≤the 0.01mm of described big L/D ratio high-precision bearing.
The beneficial effects of the utility model are:Because water pump rotor of the present utility model includes rotor body, and greatly enhance Than high-precision bearing, described big L/D ratio high-precision bearing includes the first friction portion positioned at two ends, the second friction portion, is located in footpath Middle part the structural connection coupling together described first friction portion with described second friction portion, in described first friction portion The heart is provided with the first axis hole, and the center in described second friction portion is provided with the second axis hole, described first friction portion, described second friction portion It is connected by interference fit respectively with the two ends of described structural connection and is integrally formed, made by internal grinding Precision Machining Described first axis hole and described second axis hole final molding simultaneously ensure that the two is coaxial, and the internal diameter size in described first friction portion is D1, the internal diameter size in described second friction portion is d2, and the internal diameter size of described structural connection is d3, d1=d2 < d3, described After big L/D ratio high-precision bearing machine-shaping, described rotor body is by being molded in described big L/D ratio high-precision bearing Periphery formed one, described water pump rotor pass through described first axis hole and described second axis hole be adapted with rotating shaft slide company Connect;Described big L/D ratio high-precision bearing of the present utility model is in segmented vertically, and its two ends is rubbing surface, and middle part is kept away Sky, therefore frictional force are less, are conducive to mitigating the abrasion of bearing, for the situation being in operation in liquid, such as water pump or oil When in pump, liquid can enter the empty avoiding space between the described structural connection inwall at middle part and axle, not only act as lubrication and make With operating temperature can also be reduced, it is to avoid the deformation bringing of expanding with heat and contract with cold by liquid thermal conductivity so that the cooling of bearing is good; Described big L/D ratio high-precision bearing can be made into arbitrary length, and its draw ratio even can be more than 20, solves existing big major diameter A manufacture difficult problem than bearing;Described structural connection is as the structural support ensureing bearing overall construction intensity and planform Part, the drawbacks of effectively prevent the deformation retract that in described rotor body injection moulding process, injection pressure brings, ensure that described First axis hole and the precision of described second axis hole;In addition, described big L/D ratio high-precision bearing processing and manufacturing of the present utility model Uncomplicated it is easy to ensure precision, it is to avoid the excessive swing abrasion bringing of tolerance and bearing premature failure and the lost of life, can It is widely used in the motor such as place such as pump motor, automobile fuel pump motor requiring under long-life various environment, therefore this practicality is new The described big L/D ratio high-precision bearing lubricity of type is good, axiality is good, the long-life, and water pump rotor of the present utility model equally has There is above-mentioned advantage.
Brief description
Fig. 1 is a kind of section structure schematic diagram of existing water pump rotor;
Fig. 2 is the section structure schematic diagram of the water pump rotor of the utility model embodiment;
Fig. 3 is the section structure schematic diagram of the big L/D ratio high-precision bearing of the utility model embodiment.
Specific embodiment
As shown in Figure 2 and Figure 3, the water pump rotor of the present embodiment includes rotor body 1, big L/D ratio high-precision bearing;Its In, described big L/D ratio high-precision bearing includes the first friction portion 2 positioned at two ends, the second friction portion 3, positioned at middle part and by institute State the structural connection 4 that the first friction portion 2 is coupled together with described second friction portion 3, the center in described first friction portion 2 is provided with First axis hole 22, the center in described second friction portion 3 is provided with the second axis hole 33, described first friction portion 2, described second friction portion 3 are connected by interference fit respectively with the two ends of described structural connection 4 is integrally formed, and in the present embodiment, its junction is in Stepped, described first axis hole 22 and described second axis hole 33 final molding are made by internal grinding Precision Machining and ensures the two Coaxially, the internal diameter size in described first friction portion 2 is d1, and the internal diameter size in described second friction portion 3 is d2, and described structure connects The internal diameter size in portion 4 is d3, d1=d2 < d3, that is, the internal diameter size being located at the described structural connection 4 in stage casing is bigger, its ratio two The part that the internal diameter in the described first friction portion 2 at end and described second friction portion 3 has more defines circular cylindrical groove 6, therefore institute Stating big L/D ratio high-precision bearing is in segmented vertically, and its two ends is rubbing surface, middle part empty avoiding, and rubbing surface is little, therefore Frictional force is less, is conducive to mitigating the abrasion of bearing, for the situation being in operation in liquid, such as when in water pump or oil pump, Liquid can enter in described circular cylindrical groove 6, not only act as lubrication, can also be by liquid thermal conductivity so that bearing Cooling is good, reduces operating temperature, it is to avoid the deformation bringing of expanding with heat and contract with cold;In the present embodiment, described big L/D ratio high accuracy axle The outer wall holding is cylindrical, i.e. described first friction portion 2, described second friction portion 3, the outside dimension of described structural connection 4 Unanimously, certainly, the configuration design of described big L/D ratio high-precision bearing is flexibly it is also possible to its other shapes, such as column shape, drum Shape, the planform such as stepped, and other possible complicated shapes;After described big L/D ratio high-precision bearing machine-shaping, Described rotor body 1 forms one, described water pump rotor by the periphery being molded in described big L/D ratio high-precision bearing It is adapted with rotating shaft and is slidably connected by described first axis hole 22 and described second axis hole 33;Described first friction portion 2 and described Second friction portion 3 is made using modified abrasion resistant high molecular polymer;Described structural connection 4 adopts metal or engineering plastics system Become, in the present embodiment, described structural connection 4 is made using stainless steel, and described rotor body 1 is made using engineering plastics;This In embodiment, the length of described big L/D ratio high-precision bearing is identical with the length of described rotor body 1, meets bearing concentricity Problem, solve rotor operation in shake, noise, quick abrasion the problems such as;The draw ratio of described big L/D ratio high-precision bearing >= 5, its draw ratio of big L/D ratio high-precision bearing of the present utility model can be more than 20, solves the manufacture of existing big L/D ratio bearing A difficult problem;The precision of big L/D ratio high-precision bearing of the present utility model can reach following parameter:Described first friction portion 2 and institute State the internal diameter concentricity≤0.005mm in the second friction portion 3, the internal diameter size tolerance of described big L/D ratio high-precision bearing≤ 0.01mm, its high precision, operation stability is excellent, long service life.
The manufacture method of the big L/D ratio high-precision bearing of the present embodiment comprises the following steps:(A) respectively prefabricated described the One friction portion 2, described second friction portion 3, described structural connection 4;(B) by described first friction portion 2, described second friction portion 3 are connected by interference fit respectively with the two ends of described structural connection 4 is integrally formed;(C) accurate by internal grinding Processing makes described first axis hole 22 and described second axis hole 33 final molding and ensures that the two is coaxial.
The manufacture method of the water pump rotor of the present embodiment comprises the following steps:(A) respectively prefabricated described first friction portion 2, Described second friction portion 3, described structural connection 4;(B) by described first friction portion 2, described second friction portion 3 and described knot The two ends of structure connecting portion 4 are connected by interference fit respectively and are integrally formed;(C) made by internal grinding Precision Machining described First axis hole 22 and described second axis hole 33 final molding simultaneously ensure that the two is coaxial;(D) described rotor body 1 is made to become by injection Type forms one in the periphery of described big L/D ratio high-precision bearing.
Big L/D ratio high-precision bearing of the present utility model, solves axiality and the bearing deformation two of prior art simultaneously Problem, the yield rate of prior art is about 85~90%, and adopts the technical solution of the utility model, and yield rate can reach More than 99%.
Described big L/D ratio high-precision bearing of the present utility model is in segmented vertically, and its two ends is rubbing surface, middle Position empty avoiding, therefore frictional force are less, are conducive to mitigating the abrasion of bearing, for the situation being in operation in liquid, such as water When in pump or oil pump, liquid can enter the empty avoiding space between the described structural connection inwall at middle part and axle, not only acts as Lubrication, can also reduce operating temperature, it is to avoid expand with heat and contract with cold and bring by liquid thermal conductivity so that the cooling of bearing is good Deformation;Described big L/D ratio high-precision bearing can be made into arbitrary length, and its draw ratio even can be more than 20, solves existing A manufacture difficult problem for big L/D ratio bearing;Described structural connection 4 is as the knot ensureing bearing overall construction intensity and planform Structure support member, the drawbacks of effectively prevent the deformation retract that in described rotor body 1 injection moulding process, injection pressure brings, Neng Goubao Demonstrate,prove described first axis hole 22 and the precision of described second axis hole 33;Described big L/D ratio high-precision bearing of the present utility model can do Go out thin-wall construction, and be suitable for injection, solve the problems, such as big L/D ratio;In addition, big L/D ratio high accuracy axle of the present utility model Hold processing and manufacturing uncomplicated it is easy to ensure precision, it is to avoid the tolerance excessive swing abrasion bringing and bearing premature failure and The lost of life, can be widely used for requiring the motor such as place such as pump motor, automobile fuel pump motor under long-life various environment, Big L/D ratio high-precision bearing lubricity therefore of the present utility model is good, axiality is good, the long-life, and water pump of the present utility model turns Son equally has above-mentioned advantage.
The utility model can be widely applied to bearing and rotor field.

Claims (7)

1. a kind of big L/D ratio high-precision bearing it is characterised in that:Including positioned at two ends the first friction portion (2), second friction Portion (3), the structural connection coupling together positioned at middle part and by described first friction portion (2) and described second friction portion (3) (4), the center in described first friction portion (2) is provided with the first axis hole (22), and the center in described second friction portion (3) is provided with the second axle Hole (33), described first friction portion (2), described second friction portion (3) and the two ends of described structural connection (4) were passed through respectively Being full of is fixedly connected is integrally formed, and makes described first axis hole (22) and described second axis hole by internal grinding Precision Machining (33) final molding ensure that the two is coaxial, the internal diameter size in described first friction portion (2) is d1, described second friction portion (3) Internal diameter size be d2, the internal diameter size of described structural connection (4) is d3, d1=d2 < d3.
2. big L/D ratio high-precision bearing according to claim 1 it is characterised in that:Described first friction portion (2) and institute The second friction portion (3) that states is made using modified abrasion resistant high molecular polymer.
3. big L/D ratio high-precision bearing according to claim 1 it is characterised in that:Described structural connection (4) adopts Metal or engineering plastics are made.
4. big L/D ratio high-precision bearing according to claim 1 it is characterised in that:Described big L/D ratio high-precision bearing Draw ratio >=5.
5. big L/D ratio high-precision bearing according to claim 1 it is characterised in that:Described first friction portion (2) and institute State the internal diameter concentricity≤0.005mm in the second friction portion (3).
6. big L/D ratio high-precision bearing according to claim 1 it is characterised in that:Described big L/D ratio high-precision bearing Internal diameter size tolerance≤0.01mm.
7. a kind of water pump rotor it is characterised in that:Including rotor body (1), and described in claim 1 to 6 any one Big L/D ratio high-precision bearing, after described big L/D ratio high-precision bearing machine-shaping, described rotor body (1) passes through to be molded into Type forms one in the periphery of described big L/D ratio high-precision bearing, and described water pump rotor passes through described first axis hole (22) and institute State the second axis hole (33) and be adapted with rotating shaft and be slidably connected.
CN201620999487.3U 2016-08-30 2016-08-30 Large length and radius ratio high -precision bearing and water pump rotor Withdrawn - After Issue CN205937455U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
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Application Number Priority Date Filing Date Title
CN201620999487.3U CN205937455U (en) 2016-08-30 2016-08-30 Large length and radius ratio high -precision bearing and water pump rotor

Publications (1)

Publication Number Publication Date
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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106194988A (en) * 2016-08-30 2016-12-07 张攻坚 Big L/D ratio high-precision bearing and manufacture method and water pump rotor and manufacture method
CN107725582A (en) * 2017-11-16 2018-02-23 北京海月星科技有限公司 Water lubriucated bearing and transmission device
CN107917087A (en) * 2017-12-14 2018-04-17 宁波利佳青石电气科技有限公司 A kind of supercharging device for water cleaning systems

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106194988A (en) * 2016-08-30 2016-12-07 张攻坚 Big L/D ratio high-precision bearing and manufacture method and water pump rotor and manufacture method
CN106194988B (en) * 2016-08-30 2018-09-28 珠海市静润科技有限公司 Big L/D ratio high-precision bearing and manufacturing method and water pump rotor and manufacturing method
CN107725582A (en) * 2017-11-16 2018-02-23 北京海月星科技有限公司 Water lubriucated bearing and transmission device
CN107917087A (en) * 2017-12-14 2018-04-17 宁波利佳青石电气科技有限公司 A kind of supercharging device for water cleaning systems
CN107917087B (en) * 2017-12-14 2023-09-22 宁波利佳青石电气科技有限公司 Supercharging device for water purification system

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C14 Grant of patent or utility model
GR01 Patent grant
C41 Transfer of patent application or patent right or utility model
TR01 Transfer of patent right

Effective date of registration: 20170301

Address after: 519000 Guangdong city of Zhuhai Province town Harbour Road Technology Road No. 10 building fourth layer 405B

Patentee after: Zhuhai run Bearing Technology Co., Ltd.

Address before: Xiangzhou District of Guangdong city in Zhuhai Province before 519000 Cuiwei Hill Road No. 8 Garden 8 Building 3 unit 203

Patentee before: Zhang Gongjian

CP01 Change in the name or title of a patent holder
CP01 Change in the name or title of a patent holder

Address after: 519000, fourth level 405B, 10 main building, science and technology road, Tangjia Bay Town, Zhuhai, Guangdong.

Patentee after: Zhuhai static run Technology Co., Ltd.

Address before: 519000, fourth level 405B, 10 main building, science and technology road, Tangjia Bay Town, Zhuhai, Guangdong.

Patentee before: Zhuhai run Bearing Technology Co., Ltd.

AV01 Patent right actively abandoned
AV01 Patent right actively abandoned

Granted publication date: 20170208

Effective date of abandoning: 20180928