CN205932254U - Automatic tuningout roller device of belt conveyor multiaxis - Google Patents

Automatic tuningout roller device of belt conveyor multiaxis Download PDF

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Publication number
CN205932254U
CN205932254U CN201620817283.3U CN201620817283U CN205932254U CN 205932254 U CN205932254 U CN 205932254U CN 201620817283 U CN201620817283 U CN 201620817283U CN 205932254 U CN205932254 U CN 205932254U
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Prior art keywords
roller
idler
carrying roller
tumbler
rotating device
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CN201620817283.3U
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Chinese (zh)
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王纪锋
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Heman (Nanjing) Mechanical Technology Engineering Co Ltd
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Heman (Nanjing) Mechanical Technology Engineering Co Ltd
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Abstract

本实用新型公开一种带式输送机多轴自动调偏托辊装置,它包括安装架、转动装置、左侧托辊、水平托辊和右侧托辊,所述左侧托辊、水平托辊和右侧托辊均设置于所述安装架上,输送带在所述左侧托辊、水平托辊和右侧托辊上部运行,每组托辊下增加了一套转动装置,每组托辊均能够围绕其各自的转动装置转动,左侧转动装置与中间转动装置之间设有第一转动装置,右侧转动装置与中间转动装置之间设有第二转动装置,所述第一转动装置通过第一拨叉机构把左侧托辊和水平托辊连接在一起,所述第二转动装置通过第二拨叉机构把右侧托辊和水平托辊连接在一起,从而使得所述左侧托辊、水平托辊和右侧托辊有规律的摆动。

The utility model discloses a multi-axis automatic deflection adjusting idler device for a belt conveyor, which comprises a mounting frame, a rotating device, a left idler, a horizontal idler and a right idler, the left idler, the horizontal idler Both the roller and the right idler are set on the mounting frame, and the conveyor belt runs on the upper part of the left idler, the horizontal idler and the right idler, and a set of rotating devices is added under each set of idlers. The idler rollers can rotate around their respective rotating devices. A first rotating device is provided between the left rotating device and the intermediate rotating device, and a second rotating device is provided between the right rotating device and the intermediate rotating device. The rotating device connects the left roller and the horizontal roller through the first fork mechanism, and the second rotating device connects the right roller and the horizontal roller through the second fork mechanism, so that the The left idler, horizontal idler and right idler swing regularly.

Description

带式输送机多轴自动调偏托辊装置Belt conveyor multi-axis automatic deflection adjustment idler device

技术领域technical field

本发明涉及一种以多轴自动调偏托辊,其自动纠正带式输送机在运输物料过程中输送带跑偏的专用装置。The invention relates to a multi-axis automatic deviation adjustment idler, which is a special device for automatically correcting the deviation of the conveyor belt during the material transportation process of the belt conveyor.

背景技术Background technique

在我国输送机的行业内,由于带式输送机在运输物料过程中输送带跑偏,造成减少运量、物料外溢,甚至因跑偏严重需要停机检修,从而浪费大量的人力、物力、财力。本发明是为解决此现象而设计。可广泛用于水泥、冶金、化工、煤炭、电力、矿山、焦化、钢铁等行业。In my country's conveyor industry, due to the deviation of the conveyor belt during the transportation of materials, the transport volume is reduced, the material overflows, and even the serious deviation needs to be shut down for maintenance, thus wasting a lot of manpower, material resources and financial resources. The present invention is designed to solve this phenomenon. It can be widely used in cement, metallurgy, chemical industry, coal, electric power, mining, coking, steel and other industries.

现有的水泥、冶金、化工、煤炭、电力、矿山、焦化、钢铁等行业,在运送物料(如:煤炭、矿石等)过程中,常采用带式输送机运输。In the existing cement, metallurgy, chemical industry, coal, electric power, mining, coking, steel and other industries, belt conveyors are often used in the process of transporting materials (such as: coal, ore, etc.).

在此类运输物料的情况下,输送带跑偏是一种常见现象。因此为了解决此问题,许多厂家设计生产了多种调偏装置。Conveyor belt mistracking is a common phenomenon in the case of such transported materials. Therefore, in order to solve this problem, many manufacturers have designed and produced various deviation adjustment devices.

此发明就是在此背景下而产生的。This invention is produced under this background.

发明内容Contents of the invention

针对现有技术中存在的问题,本发明设计一种带式输送机多轴自动调偏托辊装置,它包括安装架、左侧托辊、水平托辊和右侧托辊,所述左侧托辊、水平托辊和右侧托辊均设置于所述安装架上,输送带在所述左侧托辊、水平托辊和右侧托辊上部运行,其特征在于:所述左侧托辊下部设有左侧转动装置,所述水平托辊下部设有中间转动装置,所述右侧托辊下部设有右侧转动装置,每组托辊均能够围绕其各自的转动装置转动,所述左侧转动装置与所述中间转动装置之间设有第一转动装置,所述右侧转动装置与所述中间转动装置之间设有第二转动装置,所述第一转动装置通过第一拨叉机构把所述左侧托辊和所述水平托辊连接在一起,所述第二转动装置通过第二拨叉机构把所述右侧托辊和所述水平托辊连接在一起,从而使得所述左侧托辊、水平托辊和右侧托辊有规律的摆动。Aiming at the problems existing in the prior art, the present invention designs a belt conveyor multi-axis automatic deflection idler device, which includes a mounting frame, a left idler, a horizontal idler and a right idler, the left The idler rollers, the horizontal idler rollers and the right idler rollers are all arranged on the mounting frame, and the conveyor belt runs on the upper part of the left idler rollers, the horizontal idler rollers and the right idler rollers, and it is characterized in that: the left idler The lower part of the roller is provided with a left rotating device, the lower part of the horizontal roller is provided with an intermediate rotating device, and the lower part of the right roller is provided with a right rotating device, and each set of rollers can rotate around its respective rotating device, so A first rotating device is provided between the left rotating device and the intermediate rotating device, a second rotating device is provided between the right rotating device and the intermediate rotating device, and the first rotating device passes through the first The fork mechanism connects the left idler and the horizontal idler together, and the second rotating device connects the right idler and the horizontal idler together through the second fork mechanism, thereby Make the left idler, the horizontal idler and the right idler swing regularly.

上述的带式输送机多轴自动调偏托辊装置,其进一步特征在于:所述左侧托辊和右侧托辊一侧分别设有左侧蜡烛辊和右侧蜡烛辊,所述左侧蜡烛辊与所述左侧托辊固定连接,所述右侧蜡烛辊与所述右侧托辊固定连接。The above-mentioned belt conveyor multi-axis automatic deflection idler device is further characterized in that: a left candle roller and a right candle roller are respectively provided on one side of the left idler and the right idler, and the left The candle roller is fixedly connected with the left supporting roller, and the right candle roller is fixedly connected with the right supporting roller.

上述的带式输送机多轴自动调偏托辊装置,其进一步特征在于:所述安装架由左安装支架、右安装支架和水平支架构成;所述左侧转动装置、第一转动装置、中间转动装置、第二转动装置、右侧转动装置依次安装在水平支架上。The above-mentioned belt conveyor multi-axis automatic deflection idler device is further characterized in that: the installation frame is composed of a left installation bracket, a right installation bracket and a horizontal bracket; the left rotation device, the first rotation device, the middle The rotating device, the second rotating device and the right rotating device are successively installed on the horizontal support.

有益效果:Beneficial effect:

1、由于此多轴自动调偏托辊,在每组托辊下增加了一套转动装置,使得每个托辊能围绕转动装置转动。1. Due to the multi-axis automatic deflection idler, a set of rotating device is added under each group of idlers, so that each idler can rotate around the rotating device.

2、在每个侧托辊和水平辊之间也增加了一组转动装置,并通过拨叉机构把三组托辊连接在一起,从而使得三组托辊有规律的摆动。2. A set of rotating devices is also added between each side roller and the horizontal roller, and the three sets of idlers are connected together through the fork mechanism, so that the three sets of idlers can swing regularly.

3、此多轴自动调偏托辊把所需的关键运动机构集中到转动装置中,从而使的便于维修、更换和组织生产。3. This multi-axis automatic deflection idler concentrates the required key movement mechanism into the rotating device, so that it is convenient for maintenance, replacement and organization of production.

附图说明Description of drawings

图1为本发明实施例的结构示意图。Fig. 1 is a schematic structural diagram of an embodiment of the present invention.

图2为本发明实施例的俯视示意图。Fig. 2 is a schematic top view of an embodiment of the present invention.

图中,10为中心面;11为输送带;12为多轴自动调偏托辊;13为输送带安装架。Among the figure, 10 is the central plane; 11 is the conveyer belt; 12 is the multi-axis automatic deflection adjustment idler; 13 is the conveyer belt installation frame.

图3为本发明实施例的发生输送带纠偏时的结构示意图。Fig. 3 is a structural schematic diagram of the conveyor belt deflection correction according to the embodiment of the present invention.

图中,11为输送带;12为多轴自动调偏托辊;13为输送带安装架。Among the figure, 11 is a conveyor belt; 12 is a multi-axis automatic deflection idler; 13 is a conveyor belt installation frame.

图4为本发明实施例的立体结构示意图。Fig. 4 is a schematic perspective view of the three-dimensional structure of the embodiment of the present invention.

图5为本发明实施例的爆炸图。Fig. 5 is an exploded view of an embodiment of the present invention.

图中,1为水平托辊;2为第一拨叉机构;3为左侧托辊;4为左侧蜡烛辊;5为左安装支架;6为水平支架;7为左侧转动装置;8为第一转动装置;9为中间转动装置。In the figure, 1 is the horizontal support roller; 2 is the first fork mechanism; 3 is the left support roller; 4 is the left candle roller; 5 is the left installation bracket; 6 is the horizontal support; 7 is the left rotation device; 8 Be the first rotating device; 9 is the intermediate rotating device.

具体实施方式detailed description

以下结合附图和具体实施例对本发明作进一步详细说明。The present invention will be described in further detail below in conjunction with the accompanying drawings and specific embodiments.

本实施例的带式输送机多轴自动调偏托辊装置在每组托辊下增加了一套转动装置,在每个侧托辊和水平辊之间也增加了一组转动装置。通过拨叉机构把三组托辊连接在一起,从而使得三组托辊有规律的摆动。所需的关键运动机构集中到转动装置中。In the belt conveyor multi-axis automatic deflection idler device of this embodiment, a set of rotating devices is added under each set of idler rollers, and a set of rotating devices is also added between each side idler roller and the horizontal roller. The three sets of idlers are connected together through the fork mechanism, so that the three sets of idlers can swing regularly. The required key kinematics are concentrated in the rotary unit.

目前带式输送机的承载面的托辊,一般采用两组侧托辊,一组水平托辊组成;本发明充分利用此三组托辊,在每组托辊下增加了一套转动装置,使得每个托辊能围绕转动装置转动,并在每个侧托辊和水平辊之间也增加了一组转动装置,并通过拨叉机构把三组托辊连接在一起,从而使得三组托辊有规律的摆动。At present, the idlers on the bearing surface of the belt conveyor are generally composed of two sets of side idlers and one set of horizontal idlers; the present invention makes full use of these three sets of idlers, and adds a set of rotating devices under each set of idlers. Each idler can rotate around the rotating device, and a set of rotating devices is added between each side idler and the horizontal roller, and the three sets of idlers are connected together through the fork mechanism, so that the three sets of idlers The rollers oscillate regularly.

如图4(本发明实施例的立体结构示意图)、图5所示(本发明实施例的爆炸图),本实施例的带式输送机多轴自动调偏托辊装置,它包括左侧托辊3、水平托辊1和右侧托辊,左侧托辊3、水平托辊1和右侧托辊均设置于水平支架6上,输送带11在左侧托辊3、水平托辊1和右侧托辊上部运行,左侧托辊3一侧固定连接有左侧蜡烛辊4(右侧对称布置),左侧托辊3下部设有左侧转动装置7,水平托辊1下部设有中间转动装置9,右侧托辊下部设有右侧转动装置,每个托辊均能够围绕其各自的转动装置转动,左侧转动装置7与中间转动装置9之间设有第一转动装置8(右侧对称布置),第一转动装置8通过第一拨叉机构2把左侧托辊3和水平托辊1连接在一起(右侧对称布置),安装架由左安装支架5、右安装支架和水平支架6构成。As shown in Figure 4 (the three-dimensional structure schematic diagram of the embodiment of the present invention) and Figure 5 (the exploded view of the embodiment of the present invention), the belt conveyor multi-axis automatic deflection idler device of the present embodiment includes a left side support Roller 3, horizontal idler 1 and right idler, left idler 3, horizontal idler 1 and right idler are all set on the horizontal support 6, and the conveyor belt 11 is on the left idler 3, horizontal idler 1 Running with the upper part of the right idler roller, one side of the left idler roller 3 is fixedly connected with the left candle roller 4 (symmetrically arranged on the right side), the lower part of the left idler roller 3 is provided with a left rotating device 7, and the lower part of the horizontal idler roller 1 is provided with There is an intermediate rotating device 9, and the lower part of the right idler roller is provided with a right rotating device, and each idler roller can rotate around its respective rotating device, and a first rotating device is arranged between the left rotating device 7 and the intermediate rotating device 9 8 (symmetrically arranged on the right side), the first rotating device 8 connects the left idler roller 3 and the horizontal idler roller 1 through the first fork mechanism 2 (symmetrically arranged on the right side), and the mounting frame consists of the left mounting bracket 5, the right Mounting bracket and horizontal support 6 constitute.

工作原理:working principle:

带式输送机的输送带跑偏的情况下,造成输送带的中心面偏于多轴自动调偏托辊的中心面(多轴自动调偏托辊在安装时要求两中心面重合;见附图1、附图2)。图中,10为中心面;11为输送带;12为多轴自动调偏托辊;13为输送带安装架。在带式输送机的输送带跑偏时,会触发到一侧的蜡烛辊,从而带动三组托辊向一个方向产生摆动(见附图3)。使得多轴自动调偏托辊处于不稳定状态;为了恢复到稳定状态,多轴自动调偏托辊需要往相反方向摆动,以重新达到平衡状态,此作用即产生了自动调偏作用。When the conveyor belt of the belt conveyor deviates, the center plane of the conveyor belt deviates from the center plane of the multi-axis automatic deviation adjustment idler (the multi-axis automatic deviation adjustment idler requires the two center planes to coincide during installation; see the attached Figure 1, accompanying drawing 2). Among the figure, 10 is the central plane; 11 is the conveyer belt; 12 is the multi-axis automatic deflection adjustment idler; 13 is the conveyer belt installation frame. When the conveyor belt of the belt conveyor deviates, it will trigger the candle roller on one side, thus driving the three sets of idlers to swing in one direction (see Figure 3). This makes the multi-axis automatic deviation adjustment idler in an unstable state; in order to return to a stable state, the multi-axis automatic deviation adjustment idler needs to swing in the opposite direction to regain the equilibrium state, and this effect produces the automatic deviation adjustment effect.

此调偏因三组托辊能一起有规律的摆动,使得纠偏力大大增加,从而大大提高了纠偏能力。In this deviation adjustment, the three sets of rollers can swing regularly together, which greatly increases the deviation correction force, thereby greatly improving the deviation correction ability.

以上所述仅为本发明的实施例,并非因此限制本发明的专利范围,凡是利用本发明说明书及附图内容所作的等效结构替换,或直接或间接运用在其他相关的技术领域,均同理包括在本发明的专利保护范围内。The above description is only an embodiment of the present invention, and does not limit the patent scope of the present invention. Any equivalent structural replacement made by using the description of the present invention and the contents of the accompanying drawings, or directly or indirectly used in other related technical fields, shall be the same as The theory is included in the patent protection scope of the present invention.

Claims (3)

1. a kind of ribbon conveyer multiaxis automatic deviation-adjusting carrier roller device, it includes installing rack, left side carrying roller, flat idler and right side Carrying roller, described left side carrying roller, flat idler and right side carrying roller may be contained within described installing rack, and conveyer belt holds in the palm in described left side Roller, flat idler and right side carrying roller top run it is characterised in that:Described left side carrying roller bottom is provided with left pivot movement device, institute State flat idler bottom and be provided with central rotational device, described right side carrying roller bottom is provided with right side tumbler, the equal energy of every group of carrying roller Enough rotate around its respective tumbler, between described left pivot movement device and described central rotational device, be provided with the first rotation Device, is provided with the second tumbler, described first tumbler between described right side tumbler and described central rotational device By the first shifting fork mechanism, described left side carrying roller and described flat idler are linked together, described second tumbler passes through the Two shifting fork mechanisms link together described right side carrying roller and described flat idler, so that described left side carrying roller, level support Roller and the regular swing of right side carrying roller.
2. ribbon conveyer multiaxis automatic deviation-adjusting carrier roller device according to claim 1 it is characterised in that:Described left side support Roller and right side carrying roller side are respectively equipped with left side wax candle roller and right side wax candle roller, and described left side wax candle roller is solid with described left side carrying roller Fixed connection, described right side wax candle roller is fixedly connected with described right side carrying roller.
3. ribbon conveyer multiaxis automatic deviation-adjusting carrier roller device according to claim 1 and 2 it is characterised in that:A described left side Side tumbler, the first tumbler, central rotational device, the second tumbler, right side tumbler are sequentially arranged at described On installing rack.
CN201620817283.3U 2016-07-29 2016-07-29 Automatic tuningout roller device of belt conveyor multiaxis Expired - Fee Related CN205932254U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114313799A (en) * 2021-11-30 2022-04-12 呼和浩特科林热电有限责任公司 Coal conveying belt with automatic deviation adjusting and cleaning functions

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114313799A (en) * 2021-11-30 2022-04-12 呼和浩特科林热电有限责任公司 Coal conveying belt with automatic deviation adjusting and cleaning functions
CN114313799B (en) * 2021-11-30 2023-11-28 呼和浩特科林热电有限责任公司 Coal conveying belt with automatic deviation adjusting and cleaning functions

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Granted publication date: 20170208