CN205910582U - Full -automatic limit machine control network system of drawing - Google Patents

Full -automatic limit machine control network system of drawing Download PDF

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Publication number
CN205910582U
CN205910582U CN201620617981.9U CN201620617981U CN205910582U CN 205910582 U CN205910582 U CN 205910582U CN 201620617981 U CN201620617981 U CN 201620617981U CN 205910582 U CN205910582 U CN 205910582U
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Prior art keywords
plc
encoder
profinet
host computer
touch screen
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CN201620617981.9U
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Inventor
邢宝山
李学武
郑纤秀
卢佩庆
陶洪洋
王家刚
许新林
王亮
袁希亮
王松
耿职
蔡俊
张德三
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Bengbu Triumph Engineering and Technology Co Ltd
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Bengbu Triumph Engineering and Technology Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/02Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]

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Abstract

The utility model discloses a full -automatic limit machine control network system of drawing, including PLC, encoder, rotary frequency convertors, five parts of host computer and on -the -spot touch -sensitive screen, the network is constituteed based on the PROFINET of industrial ethernet technique to PLC, encoder, rotary frequency convertors, host computer and on -the -spot touch -sensitive screen. The utility model discloses greatly reduce the processing time of data in the operating office, satisfied data interchange between sensor and the executor equipment completely to response time's requirement, be convenient for management and maintain, very big reduction the debugging with maintain in the cost to fine assurance entire system's safety.

Description

Automatic edge roller controlling network system
Technical field:
This utility model is related to the control system field of glass production machinery, and particularly a kind of automatic edge roller controls Network system.
Background technology:
During common glass edge-pulling controlling network system uses, communication bus profibusdp is by plc(plc), Encoder, rotary frequency convertors, host computer and live touch screen five part network consisting are realized controlling, and profibus dp bus Highest communication speed can only reach 12mbit/s, and the Ethernet that this can reach 100,000,000 even gigabits with speed is incomparable, when When in system, edge machine is more than ten pairs, user can substantially feel the time delay of network;Furthermore main flow supports the Siemens 300 of dp network Serial plc will stop production, and change and replaced by the 1500 serial plc that main flow supports Ethernet, now will form dp network again must add Corresponding signal conversion module, thus increase cost.Therefore, no matter from network performance, or economy considers that one kind is new and draws Side machine controlling network system is extremely important.
Utility model content:
The purpose of this utility model is to solve deficiency of the prior art, there is provided a kind of automatic edge roller controls Network system.
The technical solution adopted in the utility model is:
Automatic edge roller controlling network system, including plc, encoder, rotary frequency convertors, host computer and live touch screen Five parts it is characterised in that:
Described plc, encoder, rotary frequency convertors, host computer and live touch screen are based on industrial Ethernet technology Profinet network consisting,
Wherein, plc and other plc, live touch screen, host computer are communicated, and read and write corresponding parameter and instruction, and week Phase ground reads the input information of encoder and io module, sends action letter by io module to each action motor after sequential operation Number, realize year whole network carry out hardware configuration, define encoder, rotary frequency convertors, the title of live touch screen and its ip ground Location, thus by the reading and writing program of profinet bus come each equipment of monitoring site;
Encoder adopts the p+f absolute value encoder with profinet io, and it is passed through profinet and is communicated with plc in real time, Change in location is sent to plc, records the change of its position;
Rotary frequency convertors adopt Siemens's g120_cu240e_pn converter, and its start-stop signal is inputted by terminal, its output Frequency is written and read to its actual value and setting value by profinet by plc;
Host computer adopts simatic ipc3000 smart, operating system win7 professional version sp1, and monitor supervision platform adopts Wincc7.3, host computer is communicated with all plc by profinet, realizes the monitoring to all edge machines;
Live touch screen adopts Siemens's ktp400 basic color pn touch screen, is led to by profinet and plc Letter, display edge machine draws the data such as the speed of position, angle, depth and draw head of side rod, and on screen, these data is entered Row sets and encoder tanks.
Compared with prior art, the beneficial effects of the utility model are:
This utility model considerably reduces process time in operating office for the data, has fully met sensor and execution The requirement to response time for the data exchange between device equipment;Strengthened to the management of whole network using these it standards service and Safeguard, greatly reduce debugging and safeguard in cost, and profinet be integrated with profisafe professional etiquette it is achieved that The failure safe of sil3 grade specified in iec61508, ensure that the safety of whole system well.
Brief description:
Fig. 1 is network topology schematic diagram of the present utility model.
Specific embodiment:
Below in conjunction with the accompanying drawings, by embodiment, this utility model is described in further detail:
Automatic edge roller controlling network system, including plc, encoder, rotary frequency convertors, host computer and live touch screen Five parts, plc, encoder, rotary frequency convertors, host computer and the live profinet group based on industrial Ethernet technology for the touch screen Become network, wherein:
The Siemens s7-1500 plc that plc: glass edge-pulling controlling network system is selected, as whole be in a network The core of system, it is responsible for being communicated with other plc and live touch screen, host computer, to read and write corresponding parameter and instruction; And read the input information of encoder and io module periodically, sent dynamic after sequential operation to each action motor by io module Make signal.In plc, the whole network of the system is carried out with hardware configuration, define encoder, converter, live touch screen Title and its ip address, thus by the reading and writing program of profinet bus come each equipment of monitoring site;
Encoder: adopt p+f absolute value encoder with profinet io, its can not only by profinet in real time and Plc communicates, and change in location is sent to plc, and after clearing, even if in the case of power down, can record the change of its position Change, even if thus ensureing glass edge-pulling when power-off is keeped in repair, its initially set zero-bit is still effective;
Rotary frequency convertors: using Siemens's g120_cu240e_pn converter, its start-stop signal is inputted by terminal, its output Frequency is written and read to its actual value and setting value by profinet by plc.Thus can accomplish can control by plc Converter rotating speed, can ensure in plc hang-up or suspension that converter keeps former setting speed again, thus ensureing to produce peace Entirely;
Live touch screen: using Siemens's ktp400 basic color pn touch screen, it passes through profinet and plc Communication, not only can scene display edge machine draw the data such as the speed of position, angle, depth and draw head of side rod it is possible to On screen, these data are set and encoder tanks when needed;
Host computer: host computer adopts simatic ipc3000 smart, operating system win7 professional version sp1, and monitoring is flat Platform adopts wincc7.3.Host computer is communicated with all plc by profinet, realizes the monitoring to all edge machines.
This utility model is used profinet as industrial bus, forms a back yard industry network, can not only obtain The 100000000 even network speed of gigabit, meet the higher and higher response of user and require, and for the industry based on tcp/ip with Too for network technology, carry out process data bag using standard traffic stack, due to needing the very considerable time, therefore, Profinet provides an optimization, the real-time communication passage Ji Yu the Ethernet second layer (layer 2), is led in real time by this Road, considerably reduces process time in operating office for the data, and therefore, profinet obtains equivalent, even more than traditional The real-time performance of field bus system.For the data exchange between sensor (encoder) and executor (plc) equipment, this is System fully meets its requirement to response time.
This utility model by monitor eight to edge machine as a example, its network topology adopts stelliform connection topology configuration, as illustrated, should The Siemens cpu 1511-1 pn that glass edge-pulling controlling network system plc adopts, i/o module adopts et200sp im 155- 6 pn st, encoder adopts p+f absolute value encoder evm58n-011pnr0bn-1213, and they have two network outlet, The network connectivity of therefore system is all such as schemed direct-connected using straight through cable;Switch 1 to switch 8 adopts 5 mouthfuls of common monolayer or 8 Mouth industrial switch;Because in system, 48 real-time devices (encoder) occupancy plc can cause network blockage sweep time, therefore hand over Change planes and 0 Network Isolation is carried out by between each pair edge machine using 16 mouthful of two layer switch.To the setting of miscellaneous equipment in network such as Lower described:
1st, ip address setting:
The ip address of each equipment is set taking first pair of edge machine as a example, and plc1 is 192.168.0.1, et200 is 192.168.0.10, live touch screen 1 is 192.168.0.11, and live touch screen 2 is 192.168.0.12, and g120 converter is 192.168.0.13, encoder 1 is 192.168.0.14, and encoder 2 is 192.168.0.15, and encoder 3 is 192.168.0.16, encoder 4 is 192.168.0.17, and encoder 5 is 192.168.0.18, and encoder 6 is 192.168.0.19.The plc2 of second pair of edge machine is 192.168.0.2, and et200 is 192.168.0.20 etc., gradually class Push away.The ip address of plc0 is set to 192.168.0.200, and its et200 is 192.168.0.201;
2nd, input/output signal design:
The live action logical signal of each pair edge machine is input to plc by the input module of respective et200, and plc transports After calculation, the signal of closing down of each actuator is exported by the output module of et200;The action command of Central Control Room operating board passes through The input module of the et200 of plc0 is input to plc0, then instructs, using put/get, the plc sending each pair edge machine to by plc0, Thus realizing operating each pair edge machine;
3rd, host computer network settings:
Host computer adopts common network interface card, and ip address is set to 192.168.0.222, because its needs is communicated with all plc, Its netting twine must be inserted in the upper mouth of switch 0;Corresponding for wincc link is referred to by the pg/pc setting of system control panel To corresponding network interface card, you can realize host computer and communicated with each pair edge machine.
Above-described embodiment is only preferably embodiment of the present utility model, and in addition, this utility model can also have Other implementations.It should be noted that on the premise of conceiving without departing from this utility model, any conspicuously improved All should fall within protection domain of the present utility model with modifying.

Claims (1)

1. automatic edge roller controlling network system, including plc, encoder, rotary frequency convertors, host computer and live touch screen five Part it is characterised in that:
Described plc, encoder, rotary frequency convertors, host computer and the live profinet based on industrial Ethernet technology for the touch screen Network consisting,
Wherein, plc and other plc, live touch screen, host computer are communicated, and read and write corresponding parameter and instruction, and periodically Read the input information of encoder and io module, after sequential operation, actuating signal sent to each action motor by io module, Realize whole network and carry out hardware configuration, define encoder, rotary frequency convertors, the title of live touch screen and its ip address, from And by the reading and writing program of profinet bus come each equipment of monitoring site;
Encoder adopts the p+f absolute value encoder with profinet io, and it is passed through profinet and is communicated, by position with plc in real time Put change and send plc to, record the change of its position;
Rotary frequency convertors adopt Siemens's g120_cu240e_pn converter, and its start-stop signal is inputted by terminal, its output frequency Its actual value and setting value are written and read by profinet by plc;
Host computer adopts simatic ipc3000 smart, operating system win7 professional version sp1, and monitor supervision platform adopts Wincc7.3, host computer is communicated with all plc by profinet, realizes the monitoring to all edge machines;
Live touch screen adopts Siemens's ktp400 basic color pn touch screen, is communicated with plc by profinet, shows Show that edge machine draws the speed of position, angle, depth and the draw head of side rod, and on screen, these data are set and encode Device resets.
CN201620617981.9U 2016-06-21 2016-06-21 Full -automatic limit machine control network system of drawing Active CN205910582U (en)

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Application Number Priority Date Filing Date Title
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105867343A (en) * 2016-06-21 2016-08-17 蚌埠凯盛工程技术有限公司 Control network system for full-automatic edge-rolling machine
CN110618642A (en) * 2019-10-25 2019-12-27 蚌埠凯盛工程技术有限公司 Intelligent edge roller system control method and device

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105867343A (en) * 2016-06-21 2016-08-17 蚌埠凯盛工程技术有限公司 Control network system for full-automatic edge-rolling machine
CN110618642A (en) * 2019-10-25 2019-12-27 蚌埠凯盛工程技术有限公司 Intelligent edge roller system control method and device

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