CN205906589U - Belt conveying system - Google Patents
Belt conveying system Download PDFInfo
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- CN205906589U CN205906589U CN201620598748.0U CN201620598748U CN205906589U CN 205906589 U CN205906589 U CN 205906589U CN 201620598748 U CN201620598748 U CN 201620598748U CN 205906589 U CN205906589 U CN 205906589U
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Abstract
Description
技术领域technical field
本实用新型涉及橡胶生产线上的皮带输送技术领域,特别涉及一种皮带运输系统。The utility model relates to the technical field of belt conveying on a rubber production line, in particular to a belt conveying system.
背景技术Background technique
皮带运输系统主要由输送带、驱动装置、传动滚筒等组成的一种皮带流水线,是一种利用连续运动且具有挠动的输送带来输送物料的输送系统,是环形封闭形式,兼有输送和承载两种功能。传动滚筒依靠摩擦力带动输送带运动。输送带全长靠许多托辊支承。The belt conveyor system is a belt assembly line mainly composed of conveyor belts, driving devices, drive rollers, etc. It is a conveyor system that uses continuous motion and deflecting conveyor belts to transport materials. Carries two functions. The drive roller drives the conveyor belt to move by friction. The entire length of the conveyor belt is supported by many rollers.
皮带运输系统主要运用在橡胶机械行业,橡胶生产线上面。在这些行业的一些皮带运输装置上,皮带随着转臂的转动会发生皮带的长度变化,根据转动的角度不同,生产线的长度不同,皮带的长度变化量也各不相同,当皮带的长度变化量很大时,就会拉伤皮带,缩短皮带的使用寿命,如果皮带的余量预留过多,使皮带处于松弛状态,就会使皮带与辊筒直接打滑。上述两种情况都会直接造成经济损失,给生产线带来很大的问题。Belt transportation system is mainly used in rubber machinery industry and rubber production line. On some belt conveyors in these industries, the length of the belt will change with the rotation of the rotating arm. According to the different rotation angles, the length of the production line is different, and the length of the belt is also different. When the length of the belt changes When the amount is large, the belt will be strained and the service life of the belt will be shortened. If the belt is reserved too much, the belt will be in a slack state, and the belt and the roller will directly slip. The above two situations will directly cause economic losses and bring great problems to the production line.
实用新型内容Utility model content
本实用新型要解决的技术问题是提供一种在皮带输送过程中防止皮带打滑和皮带被拉伤的皮带运输系统。The technical problem to be solved by the utility model is to provide a belt conveying system which prevents the belt from slipping and being strained during the belt conveying process.
为了解决上述技术问题,本实用新型的方案为:一种皮带运输系统,包括用于承载皮带的机架,所述机架上设置有支脚,所述支脚间设置有横梁,所述机架一端设置有摆臂,所述摆臂上绕有皮带,所述摆臂与所述机架铰接,所述摆臂通过设置在所述横梁上的气缸驱动摇摆,所述摆臂上设置有驱动皮带运动的电机,所述机架另一端设置有供皮带绕过的第一被动辊,所述机架与所述摆臂连接处设置有与所述第一被动辊配合第二被动辊,所述横梁上设置有横跨所述横梁与所述机架之间的皮带自动张紧装置,皮带绕过所述皮带自动张紧装置, 所述皮带自动张紧装置包括两根张紧座以及横跨所述张紧座之间的辊筒,所述辊筒与所述机架间相互垂直,所述张紧座内设置有螺杆,所述螺杆的两端通过螺母将所述螺杆固定在所述张紧座内,所述螺杆上段套设有弹簧,所述弹簧一端与所述辊筒连接,另一端和所述张紧座连接。In order to solve the above-mentioned technical problems, the solution of the utility model is: a belt transportation system, including a frame for carrying the belt, legs are arranged on the frame, a crossbeam is arranged between the legs, and one end of the frame A swing arm is provided, a belt is wound on the swing arm, the swing arm is hinged to the frame, and the swing arm is driven to swing by a cylinder arranged on the beam, and a driving belt is provided on the swing arm A moving motor, the other end of the frame is provided with a first driven roller for the belt to bypass, the connection between the frame and the swing arm is provided with a second driven roller that cooperates with the first driven roller, the The beam is provided with an automatic belt tensioning device spanning between the beam and the frame, the belt bypasses the automatic belt tensioning device, and the automatic belt tensioning device includes two tensioning seats and a spanning The rollers between the tensioning seats are perpendicular to each other between the rollers and the frame, and a screw is arranged in the tensioning seat, and the two ends of the screw are fixed on the two ends of the screw by nuts In the tensioning seat, a spring is sheathed on the upper section of the screw, one end of the spring is connected to the roller, and the other end is connected to the tensioning seat.
优选地,所述辊筒与所述张紧座连接处设置有挡圈。Preferably, a retaining ring is provided at the connection between the roller and the tension seat.
优选地,所述机架上位于所述皮带自动张紧装置两侧设置有供皮带绕过的第一托辊。Preferably, first rollers for the belt to bypass are arranged on both sides of the automatic belt tensioning device on the frame.
优选地,所述机架与所述摆臂连接一侧设置有供皮带绕过的第二托辊。Preferably, the side where the frame is connected to the swing arm is provided with a second idler roller for the belt to bypass.
优选地,所述摆臂上设置有供皮带绕过的第三托辊。Preferably, the swing arm is provided with a third idler roller for the belt to bypass.
与现有技术相比,本实用新型的有益效果为:Compared with the prior art, the beneficial effects of the utility model are:
本实用新型的皮带运输系统由于设置有横跨横梁与机架之间的皮带自动张紧装置,皮带自动张紧装置依靠辊筒自身的重力、弹簧的弹力与皮带的张力之间处于动态平衡状态,从而防止在输送过程中皮带过松打滑或者过紧而拉伤皮带,对皮带起到一个很好的保护作用,从而提高皮带的使用寿命。且该皮带运输系统成本比较低,皮带自动张紧装置的张紧恒定,实用性比较强。The belt transportation system of the utility model is equipped with an automatic belt tensioning device spanning between the beam and the frame, and the automatic belt tensioning device relies on the gravity of the roller itself, the elastic force of the spring and the tension of the belt to be in a state of dynamic balance , so as to prevent the belt from being too loose and slipping or being too tight to damage the belt during the conveying process, and play a very good role in protecting the belt, thereby improving the service life of the belt. Moreover, the cost of the belt transport system is relatively low, the tension of the belt automatic tensioning device is constant, and the practicability is relatively strong.
附图说明Description of drawings
图1为本实用新型的皮带运输系统中气缸处于伸长状态的结构示意图;Fig. 1 is the structural representation that cylinder is in elongation state in the belt transportation system of the present utility model;
图2为本实用新型的皮带运输系统中气缸处于收缩状态的结构示意图;Fig. 2 is the structural representation that cylinder is in contraction state in the belt transportation system of the present utility model;
图3为为本实用新型的皮带自动张紧装置的结构示意图。Fig. 3 is a structural schematic diagram of the belt automatic tensioning device of the present invention.
图中:1-机架,2-支脚,3-横梁,4-摆臂,5-气缸,6-第一被动辊,7-第二被动辊,8-皮带自动张紧装置,81-张紧座,82-辊筒,83-螺杆,84-螺母,85-弹簧,86-挡圈,9、10-第一托辊,11-第二托辊,12-第三托辊,13-皮带,14-电机。In the figure: 1-frame, 2-foot, 3-beam, 4-swing arm, 5-cylinder, 6-first driven roller, 7-second driven roller, 8-belt automatic tensioning device, 81-sheet Tight seat, 82-roller, 83-screw, 84-nut, 85-spring, 86-retaining ring, 9, 10-first roller, 11-second roller, 12-third roller, 13- belt, 14-motor.
具体实施方式detailed description
下面结合附图对本实用新型的具体实施方式作进一步说明。在此需要说明的是,对于这些实施方式的说明用于帮助理解本实用新型,但并不构成对本实用新型的限定。此外,下面所描述的本实用新型各个实施方式中所涉及的技术特征只要彼此之间未构成冲突就可以相互组合。Below in conjunction with accompanying drawing, the specific embodiment of the present utility model will be further described. It should be noted here that the descriptions of these implementations are used to help understand the utility model, but are not intended to limit the utility model. In addition, the technical features involved in the various embodiments of the present invention described below can be combined with each other as long as they do not constitute conflicts with each other.
参照图1,图2,皮带运输系统,包括用于承载皮带13的机架1,所述机架1上设置有支脚2,所述支脚2间设置有横梁3,所述机架1一端设置有摆臂4,所述摆臂4上绕有皮带13,所述摆臂4与所述机架1铰接,所述摆臂4通过设置在所述横梁3上的气缸5驱动摇摆,所述摆臂4上设置有驱动皮带13运动的电机14。所述机架1另一端设置有供皮带绕过的第一被动辊6,所述机架1与所述摆臂4连接处设置有与所述第一被动辊6配合第二被动辊7,所述横梁3上设置有横跨所述横梁3与所述机架1之间的皮带自动张紧装置8,皮带13绕过所述皮带自动张紧装置8。With reference to Fig. 1, Fig. 2, belt transportation system, comprises the frame 1 that is used to carry belt 13, and described frame 1 is provided with leg 2, and crossbeam 3 is provided between described leg 2, and described frame 1 one end is provided with There is a swing arm 4, a belt 13 is wound on the swing arm 4, the swing arm 4 is hinged with the frame 1, and the swing arm 4 is driven to swing by the cylinder 5 arranged on the crossbeam 3. The swing arm 4 is provided with a motor 14 for driving the belt 13 to move. The other end of the frame 1 is provided with a first driven roller 6 for the belt to bypass, and the connection between the frame 1 and the swing arm 4 is provided with a second driven roller 7 cooperating with the first driven roller 6, The beam 3 is provided with an automatic belt tensioning device 8 spanning between the beam 3 and the frame 1 , and the belt 13 bypasses the automatic belt tensioning device 8 .
参照图3,皮带自动张紧装8包括两根张紧座81以及横跨所述张紧座之间的辊筒82,所述辊筒82与所述机架1间相互垂直,所述辊筒82与所述张紧座81连接处设置有挡圈86。所述张紧座81内设置有螺杆83,所述螺杆83的两端通过螺母84将所述螺杆83固定在所述张紧座81上。所述螺杆83上段套设有弹簧85,所述弹簧85一端与所述辊筒82连接,另一端与所述张紧座81连接。Referring to Fig. 3, the belt automatic tensioning device 8 includes two tensioning seats 81 and a roller 82 spanning between the tensioning seats, the rollers 82 and the frame 1 are perpendicular to each other, and the rollers A retaining ring 86 is provided at the joint between the barrel 82 and the tension seat 81 . The tension seat 81 is provided with a screw rod 83 , and the two ends of the screw rod 83 are fixed on the tension seat 81 by nuts 84 . The upper section of the screw 83 is covered with a spring 85 , one end of the spring 85 is connected to the roller 82 , and the other end is connected to the tension seat 81 .
所述机架1上位于所述皮带自动张紧装置8两侧设置有供皮带13绕过的第一托辊9,10,所述机架1与所述摆臂4连接一侧设置有供皮带13绕过的第二托辊11,所述摆臂4上设置有供皮带13绕过的第三托辊12。The first rollers 9, 10 for the belt 13 to bypass are arranged on both sides of the automatic belt tensioning device 8 on the frame 1, and the side where the frame 1 is connected to the swing arm 4 is provided with a The second idler roller 11 that the belt 13 bypasses, and the swing arm 4 is provided with a third idler roller 12 that the belt 13 bypasses.
本实用新型的工作原理为:摆臂4上面的电机14带动皮带13运动进而带动辊筒82转动。当气缸5伸长时,摆臂4处于与机架1平行的位置,如图1所示,当气缸5收缩时,摆臂处于与机架1相互垂直的状态。摆臂4由与机架1平行的位置变化到与机架1垂直的状态这个过程中,皮带13实际需要的长度变长,如果没有多余的皮带来供给,那么会使皮带13自身拉长,从而拉伤皮带13,降低皮带的使用寿命。在本实用新型中,需要供给的皮带可以从皮带自动张紧装置8里面得到。当皮带13伸长时,皮带13的张力会使皮带自动张紧装置8中的辊筒82向上运动,当皮带13的张力与辊筒82自身的重力和弹簧85弹力达到一个动态平衡状态时,辊筒82停止上升。在辊筒82上升的过程中皮带13的长度会变长,从而提供给摆臂4由与机架1平行的位置变化到与机架1垂直的状态这个过程中需要的皮带。同理,当摆臂4由与机架1垂直的位置变化到与机架1平行状态这个过程中时,所需的皮带13会变短,这时就会多余一部分皮带出来。使皮带13的张力减小,皮带多,会造成皮带打滑。当皮带13张紧力 减小时,皮带自动张紧装置8中辊筒82的重量和弹簧85的弹力会大于皮带13的张力,这时辊筒82会向下移动。当辊筒82向下移动到一定位置时,辊筒82自身的重力和弹簧85的弹力又会和皮带13的张力保持一个动态平衡状态,辊筒82向下移动的过程是一个吸收多余皮带的过程。这样周而复始,皮带13的张力和辊筒82自身的重力、弹簧85的弹力永远处于动态平衡状态,从而达到保护皮带,使皮带使用寿命不降低。The working principle of the present utility model is: the motor 14 above the swing arm 4 drives the belt 13 to move and then drives the roller 82 to rotate. When the cylinder 5 was stretched, the swing arm 4 was in a position parallel to the frame 1, as shown in Figure 1, when the cylinder 5 contracted, the swing arm was in a state perpendicular to the frame 1. During the process of the swing arm 4 changing from a position parallel to the frame 1 to a state perpendicular to the frame 1, the actual length of the belt 13 becomes longer. If there is no extra belt supply, the belt 13 itself will be elongated. Thereby strain belt 13, reduce the service life of belt. In the present utility model, the belt that needs to be supplied can be obtained from the automatic belt tensioner 8 inside. When belt 13 elongated, the tension force of belt 13 can make the roller 82 in the belt automatic tensioner 8 move upwards, when the tension force of belt 13 and the gravity of roller 82 self and spring 85 elastic force reached a dynamic equilibrium state, Roller 82 stops rising. The length of belt 13 can become longer in the process that roller 82 rises, thereby provides the belt needed in this process that swing arm 4 changes to the state perpendicular to frame 1 by the position parallel with frame 1. In the same way, when the swing arm 4 changes from the position perpendicular to the frame 1 to the process of being parallel to the frame 1, the required belt 13 will become shorter, and at this moment an excess part of the belt will come out. Make the tension force of belt 13 reduce, belt is many, can cause belt to slip. When the tension force of belt 13 decreased, the weight of roller 82 in the automatic belt tensioner 8 and the elastic force of spring 85 would be greater than the tension force of belt 13, and at this moment roller 82 would move down. When the roller 82 moved downwards to a certain position, the gravity of the roller 82 itself and the elastic force of the spring 85 would maintain a dynamic balance with the tension force of the belt 13, and the process of the downward movement of the roller 82 was a process for absorbing excess belt process. Go round and begin again like this, the tension force of belt 13 and the gravity of roller 82 self, the elastic force of spring 85 are in dynamic equilibrium state forever, thereby reach protection belt, make belt service life not reduce.
因此,本实用新型的皮带运输系统由于设置有横跨横梁与机架之间的皮带自动张紧装置8,皮带自动张紧装置8依靠辊筒82自身的重力、弹簧85的弹力与皮带13的张力之间处于动态平衡状态,从而防止在输送过程中皮带13过松打滑或者过紧而拉伤皮带13,对皮带13起到一个很好的保护作用,从而提高皮带的使用寿命。且该皮带运输系统成本比较低,皮带自动张紧装置的张紧恒定,实用性比较强。Therefore, the belt transport system of the present utility model is owing to be provided with the belt automatic tensioner 8 that spans between the beam and the frame, the belt automatic tensioner 8 relies on the gravity of the roller 82 itself, the elastic force of the spring 85 and the tension of the belt 13. The tension is in a state of dynamic balance, thereby preventing the belt 13 from being too loose and slipping or being too tight to strain the belt 13 during the conveying process, which plays a good role in protecting the belt 13, thereby improving the service life of the belt. Moreover, the cost of the belt transport system is relatively low, the tension of the belt automatic tensioning device is constant, and the practicability is relatively strong.
以上结合附图对本实用新型的实施方式作了详细说明,但本实用新型不限于所描述的实施方式。对于本领域的技术人员而言,在不脱离本实用新型原理和精神的情况下,对这些实施方式进行多种变化、修改、替换和变型,仍落入本实用新型的保护范围内。The embodiments of the utility model have been described in detail above in conjunction with the accompanying drawings, but the utility model is not limited to the described embodiments. For those skilled in the art, without departing from the principle and spirit of the utility model, various changes, modifications, replacements and modifications to these embodiments still fall within the protection scope of the utility model.
Claims (5)
Priority Applications (1)
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| CN201620598748.0U CN205906589U (en) | 2016-06-17 | 2016-06-17 | Belt conveying system |
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| CN201620598748.0U CN205906589U (en) | 2016-06-17 | 2016-06-17 | Belt conveying system |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116654520A (en) * | 2023-05-19 | 2023-08-29 | 黄石市开泰机电有限公司 | Automobile conveying line switching equipment and application method thereof |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116654520A (en) * | 2023-05-19 | 2023-08-29 | 黄石市开泰机电有限公司 | Automobile conveying line switching equipment and application method thereof |
| CN116654520B (en) * | 2023-05-19 | 2024-08-16 | 黄石市开泰机电有限公司 | Automobile conveying line switching equipment and application method thereof |
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