Utility model content
In view of this, the purpose of this utility model embodiment is to provide a kind of flexible beam preparation system to improve above-mentioned asking
Topic.
To achieve the above object, the technical scheme of the flexible beam preparation system that this utility model provides is as described below:
A kind of flexible beam preparation system, comprising: controller, heating arrangements, pressing mechanism, switching mechanism and die body;
Described controller is electrically connected with described heating arrangements, described pressing mechanism and described switching mechanism respectively, institute
State die body and include upper die body and lower mold body, described upper die body is flexibly connected with lower mold body, described upper die body and described switching mechanism
Connect;
Described heating arrangements are used under the control of described controller, the preparing raw material in described die body being heated, institute
State pressing mechanism for pressurizeing to the carrying out in described die body under the control of described controller, described switching mechanism is used in institute
That states controller controls lower driving described upper die body upset to derive the flexible beam of preparation molding.
Flexible beam preparation system as above is it is preferable that described heating arrangements include heater box, electric heater and temperature
Sensor;
It is provided with heat-conducting liquid, described electric heater is arranged in described heater box for described in described heater box
Heat-conducting liquid heats, and described temperature sensor is arranged at for detecting the temperature in described die body in described die body, described plus
Hot tank is connected with described die body, to carry out to the preparing raw material in described die body adding using the described heat-conducting liquid after heating
Heat;
Described electric heater and described temperature sensor are electrically connected with described controller respectively, and described controller is used for root
Heating-up temperature according to electric heater described in the temperature adjustment that described temperature sensor detects.
Flexible beam preparation system as above is it is preferable that the quantity of described temperature sensor is multiple, multiple described temperature
Degree sensor is uniformly arranged in described upper die body and described lower mold body respectively.
It is preferable that flexible beam preparation system also bag cooling tube, described cooling tube passes through flexible beam preparation system as above
Wear described heater box, described cooling tube is used for importing coolant to cool down to the heat-conducting liquid in described heater box.
Flexible beam preparation system as above is it is preferable that the quantity of described cooling tube is many.
Flexible beam preparation system as above it is preferable that described electric heater includes many adding thermal resistances, described many
Adding thermal resistance is evenly distributed in described heater box.
Flexible beam preparation system as above is it is preferable that described pressing mechanism includes hydraulic pump and piston rod, described liquid
Press pump is electrically connected with described controller, and described piston rod is connected with described upper die body, and described controller is used for described hydraulic pressure
Pump sends control signal, so that the described upper die body that described hydraulic pump drive is connected with described piston rod is down or up, so that
Pressure in described die body increases or reduces.
Flexible beam preparation system as above it is preferable that flexible beam preparation system also includes pressure transducer, described pressure
Force transducer is electrically connected with described controller, and described pressure transducer is arranged at the inwall of described die body, described for detecting
Pressure signal in die body, described controller is additionally operable to drive described liquid according to the pressure signal that described pressure transducer detects
Press pump, to adjust the pressure size in described die body.
Flexible beam preparation system as above is it is preferable that described switching mechanism includes motor and by described driving
Motor-driven elevating lever, the rotating shaft of described motor is connected with described upper die body, the two ends of described elevating lever respectively with institute
State upper die body and described lower mold body connects.
Flexible beam preparation system as above is it is preferable that described upper die body is provided with mold slots to house described preparation
Raw material.
Compared with prior art, flexible beam preparation system of the present utility model has the advantages that
The flexible beam preparation system that this utility model provides can achieve the Automated condtrol of flexible beam preparation, improves flexibility
The production efficiency of beam, improves the working environment of workman, solves the pressure that recruitment cost rises steadily.Meanwhile, in the mistake of preparation
In journey, temperature and pressure controls more accurately, and the precision of the flexible beam obtaining after solidification and physical property have obtained greatly changing
Kind.
For enabling above-mentioned purpose of the present utility model, feature and advantage to become apparent, preferred embodiment cited below particularly, and
Accompanying drawing appended by cooperation, is described in detail below.
Specific embodiment
Purpose, technical scheme and advantage for making this utility model embodiment are clearer, new below in conjunction with this practicality
Accompanying drawing in type embodiment, is clearly and completely described it is clear that being retouched to the technical scheme in this utility model embodiment
The embodiment stated is a part of embodiment of this utility model, rather than whole embodiments.Generally described in accompanying drawing herein and
The assembly of this utility model embodiment illustrating can be arranged with various different configurations and design.
Therefore, below requirement is not intended to limit to the detailed description of the embodiment of the present utility model providing in the accompanying drawings
The scope of the present utility model of protection, but it is merely representative of selected embodiment of the present utility model.Based in this utility model
Embodiment, the every other embodiment that those of ordinary skill in the art are obtained under the premise of not making creative work, all
Belong to the scope of this utility model protection.
It should also be noted that similar label and letter expression similar terms in following accompanying drawing, therefore, once a certain Xiang Yi
It is defined in individual accompanying drawing, then do not need it to be defined further and explains in subsequent accompanying drawing.
In description of the present utility model, " " center ", " on ", D score, "left", "right", " perpendicular it should be noted that term
Directly ", the orientation of instruction such as " level ", " interior ", " outward " or position relationship are based on orientation shown in the drawings or position relationship, or
It is the orientation or position relationship usually put when this utility model product uses, be for only for ease of description this utility model and letter
Change description, rather than instruction or the hint device of indication or element must have specific orientation, with specific azimuth configuration and
Operation, therefore it is not intended that to restriction of the present utility model.Additionally, term " first ", " second ", " the 3rd " etc. are only used for area
Divide description, and it is not intended that indicating or hint relative importance.
Additionally, the term such as term " level ", " vertical ", " pendency " is not offered as requiring part abswolute level or pendency, and
It is to be slightly tilted.As " level " only refers to for its direction relatively " vertical " more level, it is not this structure of expression
Must be fully horizontal, but can be slightly tilted.
In addition it is also necessary to explanation in description of the present utility model, unless otherwise clearly defined and limited, term " sets
Put ", should be interpreted broadly " installation ", " being connected ", " connection ", for example, it may be being fixedly connected or being detachably connected,
Or be integrally connected;Can be to be mechanically connected or electrically connect;Can be to be joined directly together it is also possible to pass through intermediary
It is indirectly connected to, can be the connection of two element internals.For the ordinary skill in the art, can be managed with concrete condition
Solve concrete meaning in this utility model for the above-mentioned term.
Please refer to Fig. 1 and Fig. 2, this utility model embodiment provides a kind of flexible beam preparation system, arrow in Fig. 2
Direction represents medium motion direction.This flexible beam preparation system include controller 100, heating arrangements 200, pressing mechanism 300,
Switching mechanism 400 and the die body 500 for preparing flexible beam.
Controller 100 is electrically connected with heating arrangements 200, pressing mechanism 300 and switching mechanism 400 respectively, die body 500
Including upper die body 510 and lower mold body 530, upper die body 510 is flexibly connected with lower mold body 530, upper die body 510 and switching mechanism 400
Connect, upper die body 510 is arranged and for processing the mold slots of preparing raw material.Wherein, heating arrangements 200 are used in controller
Under 100 control, the preparing raw material in die body 500 is heated, it is right under the control of the controller 100 that pressing mechanism 300 is used for
Preparing raw material in die body 500 is pressurizeed, and switching mechanism 400 is used for driving upper die body 510 to turn under the control of the controller 100
Turn so that the flexible beam of preparation molding in die body 500 can be derived.
Specifically, refer to Fig. 2, heating arrangements 200 include heater box 210, electric heater 230 and temperature sensor
250, wherein, in heater box 210, it is provided with the good heat-conducting liquid of heat-conducting effect, electric heater 230 is arranged on this heater box 210
Inside it is placed in heat-conducting liquid for heating to heat-conducting liquid, insertion on upper die body 510 and lower mold body 530 is provided with use
In by the thermal hole of heat-conducting liquid, heater box 210 is connected simultaneously with the thermal hole on upper die body 510 and lower mold body 530 respectively
Form closed circuit, so that heat-conducting liquid heats to the preparing raw material within die body 500.Temperature sensor 250 is arranged on
For detecting the temperature in die body 500 and feeding back to controller 100 in die body 500, controller 100 is used for according to temperature sensor
The heating-up temperature of the temperature adjustment electric heater 230 that 250 detect.
In the present embodiment, heat-conducting liquid is preferably the good conduction oil of heat-conducting effect.
Electric heater 230 includes many adding thermal resistances it is preferred that many adding thermal resistances are evenly distributed in heater box 210,
So as to rapidly and uniformly heating to the heat-conducting liquid in hot tank.
The quantity of temperature sensor 250 is preferably several, and in the present embodiment, multiple outer temperature sensors 250 are uniformly arranged
In upper die body 510 and lower mold body 530.
Refer to Fig. 2, in the flexible beam preparation system that the present embodiment provides, heating arrangements 200 are additionally provided with cooling tube
270, cooling tube 270 penetrates from the side in heater box 210 and the opposite side in heater box 210 passes, and cooling tube 270 is used for
Import coolant quickly to cool down to the heat-conducting liquid in heater box 210 after the completion of heating arrangements 200 heating, thus right
The flexible beam preparing in die body 500 is cooled down.In the present embodiment, the quantity of cooling tube 270 is preferably many, and many cold
But pipe 270 uniformly passes through heater box 210 respectively, so, can further improve cooling effect.
Pressing mechanism 300 includes hydraulic pump 310 and the hydraulic cylinder 330 being connected with hydraulic pump 310, and hydraulic cylinder 330 is arranged
There is piston rod 350, piston rod 350 is connected with upper die body 510.Hydraulic pump 310 is electrically connected with controller 100, for
The piston rod 350 in lower startup driving hydraulic cylinder 330 that controls of controller 100 rises or falls, and then drives upper die body 510
Rise or fall that (during this, upper die body 510 is fitted completely with lower mold body 530 surface, makes to form the sky of sealing in die body 500
Chamber), to complete the pressure size of preparing raw material in die body 500 is adjusted, when piston rod 350 drives upper die body 510 to rise, on
Space between die body 510 and lower mold body 530 increases, and that is, the pressure in die body 500 reduces, when piston rod 350 drives upper die body
During 510 decline, the space between upper die body 510 and lower mold body 530 reduces, and that is, the pressure in die body 500 increases.
In the present embodiment, in die body 500, it is provided with pressure transducer, pressure transducer is electrically connected with controller 100, use
The pressure signal detecting simultaneously is fed back to controller 100 by the pressure signal in detection die body 500, and controller 100 is additionally operable to
Hydraulic pump 310 is driven to adjust the pressure size in die body 500 according to the pressure signal of pressure transducer feedback.Such as controller
100 can preset the pressure threshold that optimum in die body 500 prepares flexible beam, the pressure signal detecting when pressure transducer
When exceeding pressure threshold set in advance, controller 100 sends a control signal to hydraulic pump 310, and hydraulic pump 310 receives this control
Signal processed is that the piston rod 350 in driving hydraulic cylinder 330 rises, and that is, upper die body 510 rises, and the pressure in die body 500 reduces, when
The pressure signal that pressure transducer detects is equal to (or less at one with the difference of this pressure threshold during the pressure threshold setting in advance
In the range of when), controller 100 to hydraulic pump 310 send stopping control signal so that the piston rod 350 on hydraulic cylinder 330 is protected
Hold in current position, that is, the pressure in die body 500 is maintained at the state equal or close with pressure threshold set in advance, with
Just prepare flexible beam under optimum pressure state.
In the present embodiment, pressing mechanism 300 includes hydraulic pump 310 and the hydraulic cylinder 330 being connected with hydraulic pump 310.Certainly,
Pressing mechanism 300 is not limited in above-mentioned embodiment, and for example, pressing mechanism 300 can also adopt pulsometer and and air pressure
The mode of the pneumatic cylinder that pump connects.
Refer to Fig. 3, switching mechanism 400 includes motor 410 and the elevating lever 430 being driven by motor 410, drive
The rotating shaft of galvanic electricity machine 410 is connected with upper die body 510, and the two ends of elevating lever 430 are connected with upper die body 510 and lower mold body 530 respectively.
Motor 410 can also can be controlled by controller 100 by artificial control, in the present embodiment, motor 410 and control
Device 100 is electrically connected with, for driving the upset of upper die body 510 under the control of the controller 100 and separating with lower mold body 530.
Preparation pressure in heating-up temperature when controller 100 can pre-set be prepared, heat time heating time and die body 500
Power, when preparing flexible beam, controller 100 sends controller 100 signal to electric heater 230, and electric heater 230 is to heater box
Heat-conducting liquid heating in 210, the heat-conducting liquid after heating heats to upper die body 510 and lower mold body 530, and then to die body 500
Interior material of preparing is heated.In the process, the temperature in temperature sensor 250 real-time monitoring die body 500 feeding back to
Controller 100, when temperature sensor 250 detects temperature exceed the heating-up temperature that (arrival) sets when, controller 100 controls electricity
Heater 230 stops, to the heat-conducting liquid heating (or continuing low-power heating) in heater box 210, making the temperature in die body 500
It is always held at optimum heating-up temperature.
Meanwhile, pressure transducer detect die body 500 in pressure signal and feed back to controller 100, work as pressure transducer
During pressure signal too low (or too high) detecting, controller 100 sends control signal to hydraulic pump 310, and hydraulic pump 310 receives
Piston rod 350 in driving hydraulic cylinder 330 after this control signal declines (or rise), and drive upper die body 510 decline (or on
Rise), the pressure in die body 500 increases (or reduction), when the pressure in die body 500 reaches when preparing pressure of setting, controller
100 control hydraulic pumps 310 stop so that maintaining optimum preparation under pressure in die body 500.
After the completion of heating stepses, can be by importing coolant (as water) to the conductive fluid in heater box 210 to cooling tube 270
Body is cooled down, and then the flexible beam of preparation molding in die body 500 is cooled down.
After the completion of cooling, motor 410 is controlled to rotate by controller 100, motor 410 drives upper die body 510
Upset, and drive elevating lever 430 to drive upper die body 510 to separate with lower mold body 530, to lead to the flexible beam got ready.
In addition, the flexible beam preparation system that the present embodiment provides can be remembered to each preparation process by controller 100
Record, by being analyzed continuing to optimize preparation process to the material of the flexible beam obtaining, improves preparation technology further, improves
The quality of the flexible beam of preparation.
To sum up, the flexible beam preparation system that this utility model embodiment provides can achieve automatization's control of flexible beam preparation
System, during preparation, temperature and pressure controls more accurate, so that whole preparation process is kept maintaining and optimum prepare shape
Under state, the flexible beam precision obtaining after solidification and physical property are greatly improved.Meanwhile, improve the production of flexible beam
Efficiency, improves the working environment of workman, solves the pressure that recruitment cost rises steadily.
The foregoing is only preferred embodiment of the present utility model, be not limited to this utility model, for this
For the technical staff in field, this utility model can have various modifications and variations.All of the present utility model spirit and principle
Within, any modification, equivalent substitution and improvement made etc., should be included within protection domain of the present utility model.It should be noted that
Arrive: similar label and letter represent similar terms, therefore, once being determined in a certain Xiang Yi accompanying drawing in following accompanying drawing
Justice, then do not need it to be defined further and explains in subsequent accompanying drawing.
The above, specific embodiment only of the present utility model, but protection domain of the present utility model does not limit to
In this, any those familiar with the art, in the technical scope that this utility model discloses, can readily occur in change
Or replace, all should cover within protection domain of the present utility model.Therefore, protection domain of the present utility model should described to weigh
The protection domain that profit requires is defined.