CN205905439U - Flexible beam prepares system - Google Patents

Flexible beam prepares system Download PDF

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Publication number
CN205905439U
CN205905439U CN201620868255.4U CN201620868255U CN205905439U CN 205905439 U CN205905439 U CN 205905439U CN 201620868255 U CN201620868255 U CN 201620868255U CN 205905439 U CN205905439 U CN 205905439U
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China
Prior art keywords
die body
flexible beam
controller
upper die
preparation system
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CN201620868255.4U
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Inventor
江滨
欧阳羽林
马成文
饶水林
蒋楠
吴旭
江祎玮
刘丹
胡瑛
吴日林
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JIANGXI CHANGXING AVIATION EQUIPMENT CO Ltd
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JIANGXI CHANGXING AVIATION EQUIPMENT CO Ltd
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Abstract

The embodiment of the utility model provides a flexible beam prepares system relates to NULL. Flexible beam prepares system includes controller, heating mechanism, loading system, tilting mechanism and die body, the controller respectively with heating mechanism, loading system and tilting mechanism electric connection, the die body includes die body and lower die body, heating mechanism is used for that the internal preparation raw materials of matched mould heats under the control of controller, and loading system is used for internal the pressurizeing of matched mould under the control of controller, and tilting mechanism is used for under the control of controller the drive to go up the die body upset so that fashioned flexible beam is prepared in the derivation. The utility model provides a flexible beam prepares system can realize the automated control of flexible beam preparation, has improved flexible beam's production efficiency, and preparation in -process temperature and pressure control are more accurate, and the flexible beam precision and the physical properties that obtain have obtained very big improvement.

Description

Flexible beam preparation system
Technical field
This utility model is related to technical field of material, in particular to a kind of flexible beam preparation system.
Background technology
In all kinds of outer space structures and super high rise structure, the application of flexible beam is increasingly extensive.
The general step of traditional composite flexible beam molding is to carry out on composite element mould first Paving;Evacuation compacting after the completion of paving, is manually placed into temperature-pressure solidification in autoclave;Carry out the works such as the demoulding after the completion of solidification Sequence.
However, all of the above operation is substantially and manually completes, automaticity is relatively low, deposits cost of labor relatively Greatly, the problems such as low production efficiency, long the production cycle, and the technical requirements for workman are high, the technical merit direct relation of workman Quality to product quality.
Utility model content
In view of this, the purpose of this utility model embodiment is to provide a kind of flexible beam preparation system to improve above-mentioned asking Topic.
To achieve the above object, the technical scheme of the flexible beam preparation system that this utility model provides is as described below:
A kind of flexible beam preparation system, comprising: controller, heating arrangements, pressing mechanism, switching mechanism and die body;
Described controller is electrically connected with described heating arrangements, described pressing mechanism and described switching mechanism respectively, institute State die body and include upper die body and lower mold body, described upper die body is flexibly connected with lower mold body, described upper die body and described switching mechanism Connect;
Described heating arrangements are used under the control of described controller, the preparing raw material in described die body being heated, institute State pressing mechanism for pressurizeing to the carrying out in described die body under the control of described controller, described switching mechanism is used in institute That states controller controls lower driving described upper die body upset to derive the flexible beam of preparation molding.
Flexible beam preparation system as above is it is preferable that described heating arrangements include heater box, electric heater and temperature Sensor;
It is provided with heat-conducting liquid, described electric heater is arranged in described heater box for described in described heater box Heat-conducting liquid heats, and described temperature sensor is arranged at for detecting the temperature in described die body in described die body, described plus Hot tank is connected with described die body, to carry out to the preparing raw material in described die body adding using the described heat-conducting liquid after heating Heat;
Described electric heater and described temperature sensor are electrically connected with described controller respectively, and described controller is used for root Heating-up temperature according to electric heater described in the temperature adjustment that described temperature sensor detects.
Flexible beam preparation system as above is it is preferable that the quantity of described temperature sensor is multiple, multiple described temperature Degree sensor is uniformly arranged in described upper die body and described lower mold body respectively.
It is preferable that flexible beam preparation system also bag cooling tube, described cooling tube passes through flexible beam preparation system as above Wear described heater box, described cooling tube is used for importing coolant to cool down to the heat-conducting liquid in described heater box.
Flexible beam preparation system as above is it is preferable that the quantity of described cooling tube is many.
Flexible beam preparation system as above it is preferable that described electric heater includes many adding thermal resistances, described many Adding thermal resistance is evenly distributed in described heater box.
Flexible beam preparation system as above is it is preferable that described pressing mechanism includes hydraulic pump and piston rod, described liquid Press pump is electrically connected with described controller, and described piston rod is connected with described upper die body, and described controller is used for described hydraulic pressure Pump sends control signal, so that the described upper die body that described hydraulic pump drive is connected with described piston rod is down or up, so that Pressure in described die body increases or reduces.
Flexible beam preparation system as above it is preferable that flexible beam preparation system also includes pressure transducer, described pressure Force transducer is electrically connected with described controller, and described pressure transducer is arranged at the inwall of described die body, described for detecting Pressure signal in die body, described controller is additionally operable to drive described liquid according to the pressure signal that described pressure transducer detects Press pump, to adjust the pressure size in described die body.
Flexible beam preparation system as above is it is preferable that described switching mechanism includes motor and by described driving Motor-driven elevating lever, the rotating shaft of described motor is connected with described upper die body, the two ends of described elevating lever respectively with institute State upper die body and described lower mold body connects.
Flexible beam preparation system as above is it is preferable that described upper die body is provided with mold slots to house described preparation Raw material.
Compared with prior art, flexible beam preparation system of the present utility model has the advantages that
The flexible beam preparation system that this utility model provides can achieve the Automated condtrol of flexible beam preparation, improves flexibility The production efficiency of beam, improves the working environment of workman, solves the pressure that recruitment cost rises steadily.Meanwhile, in the mistake of preparation In journey, temperature and pressure controls more accurately, and the precision of the flexible beam obtaining after solidification and physical property have obtained greatly changing Kind.
For enabling above-mentioned purpose of the present utility model, feature and advantage to become apparent, preferred embodiment cited below particularly, and Accompanying drawing appended by cooperation, is described in detail below.
Brief description
In order to be illustrated more clearly that the technical scheme of this utility model embodiment, below will be to use required in embodiment Accompanying drawing be briefly described it will be appreciated that the following drawings illustrate only some embodiments of the present utility model, therefore should be by Regard the restriction to scope as, for those of ordinary skill in the art, on the premise of not paying creative work, also may be used To obtain other related accompanying drawings according to these accompanying drawings.
The circuit block diagram of the flexible beam preparation system that Fig. 1 provides for this utility model preferred embodiment.
The connection signal of the flexible beam preparation system (except switching mechanism) that Fig. 2 provides for this utility model preferred embodiment Figure.
The assembling design sketch of the switching mechanism that Fig. 3 provides for this utility model preferred embodiment and die body.
Main element symbol description
Controller 100, heating arrangements 200, heater box 210, electric heater 230, temperature sensor 250, cooling tube 270, Pressing mechanism 300, hydraulic pump 310, hydraulic cylinder 330, piston rod 350, pressure transducer 370, switching mechanism 400, motor 410, elevating lever 430, die body 500, upper die body 510, lower mold body 530.
Specific embodiment
Purpose, technical scheme and advantage for making this utility model embodiment are clearer, new below in conjunction with this practicality Accompanying drawing in type embodiment, is clearly and completely described it is clear that being retouched to the technical scheme in this utility model embodiment The embodiment stated is a part of embodiment of this utility model, rather than whole embodiments.Generally described in accompanying drawing herein and The assembly of this utility model embodiment illustrating can be arranged with various different configurations and design.
Therefore, below requirement is not intended to limit to the detailed description of the embodiment of the present utility model providing in the accompanying drawings The scope of the present utility model of protection, but it is merely representative of selected embodiment of the present utility model.Based in this utility model Embodiment, the every other embodiment that those of ordinary skill in the art are obtained under the premise of not making creative work, all Belong to the scope of this utility model protection.
It should also be noted that similar label and letter expression similar terms in following accompanying drawing, therefore, once a certain Xiang Yi It is defined in individual accompanying drawing, then do not need it to be defined further and explains in subsequent accompanying drawing.
In description of the present utility model, " " center ", " on ", D score, "left", "right", " perpendicular it should be noted that term Directly ", the orientation of instruction such as " level ", " interior ", " outward " or position relationship are based on orientation shown in the drawings or position relationship, or It is the orientation or position relationship usually put when this utility model product uses, be for only for ease of description this utility model and letter Change description, rather than instruction or the hint device of indication or element must have specific orientation, with specific azimuth configuration and Operation, therefore it is not intended that to restriction of the present utility model.Additionally, term " first ", " second ", " the 3rd " etc. are only used for area Divide description, and it is not intended that indicating or hint relative importance.
Additionally, the term such as term " level ", " vertical ", " pendency " is not offered as requiring part abswolute level or pendency, and It is to be slightly tilted.As " level " only refers to for its direction relatively " vertical " more level, it is not this structure of expression Must be fully horizontal, but can be slightly tilted.
In addition it is also necessary to explanation in description of the present utility model, unless otherwise clearly defined and limited, term " sets Put ", should be interpreted broadly " installation ", " being connected ", " connection ", for example, it may be being fixedly connected or being detachably connected, Or be integrally connected;Can be to be mechanically connected or electrically connect;Can be to be joined directly together it is also possible to pass through intermediary It is indirectly connected to, can be the connection of two element internals.For the ordinary skill in the art, can be managed with concrete condition Solve concrete meaning in this utility model for the above-mentioned term.
Please refer to Fig. 1 and Fig. 2, this utility model embodiment provides a kind of flexible beam preparation system, arrow in Fig. 2 Direction represents medium motion direction.This flexible beam preparation system include controller 100, heating arrangements 200, pressing mechanism 300, Switching mechanism 400 and the die body 500 for preparing flexible beam.
Controller 100 is electrically connected with heating arrangements 200, pressing mechanism 300 and switching mechanism 400 respectively, die body 500 Including upper die body 510 and lower mold body 530, upper die body 510 is flexibly connected with lower mold body 530, upper die body 510 and switching mechanism 400 Connect, upper die body 510 is arranged and for processing the mold slots of preparing raw material.Wherein, heating arrangements 200 are used in controller Under 100 control, the preparing raw material in die body 500 is heated, it is right under the control of the controller 100 that pressing mechanism 300 is used for Preparing raw material in die body 500 is pressurizeed, and switching mechanism 400 is used for driving upper die body 510 to turn under the control of the controller 100 Turn so that the flexible beam of preparation molding in die body 500 can be derived.
Specifically, refer to Fig. 2, heating arrangements 200 include heater box 210, electric heater 230 and temperature sensor 250, wherein, in heater box 210, it is provided with the good heat-conducting liquid of heat-conducting effect, electric heater 230 is arranged on this heater box 210 Inside it is placed in heat-conducting liquid for heating to heat-conducting liquid, insertion on upper die body 510 and lower mold body 530 is provided with use In by the thermal hole of heat-conducting liquid, heater box 210 is connected simultaneously with the thermal hole on upper die body 510 and lower mold body 530 respectively Form closed circuit, so that heat-conducting liquid heats to the preparing raw material within die body 500.Temperature sensor 250 is arranged on For detecting the temperature in die body 500 and feeding back to controller 100 in die body 500, controller 100 is used for according to temperature sensor The heating-up temperature of the temperature adjustment electric heater 230 that 250 detect.
In the present embodiment, heat-conducting liquid is preferably the good conduction oil of heat-conducting effect.
Electric heater 230 includes many adding thermal resistances it is preferred that many adding thermal resistances are evenly distributed in heater box 210, So as to rapidly and uniformly heating to the heat-conducting liquid in hot tank.
The quantity of temperature sensor 250 is preferably several, and in the present embodiment, multiple outer temperature sensors 250 are uniformly arranged In upper die body 510 and lower mold body 530.
Refer to Fig. 2, in the flexible beam preparation system that the present embodiment provides, heating arrangements 200 are additionally provided with cooling tube 270, cooling tube 270 penetrates from the side in heater box 210 and the opposite side in heater box 210 passes, and cooling tube 270 is used for Import coolant quickly to cool down to the heat-conducting liquid in heater box 210 after the completion of heating arrangements 200 heating, thus right The flexible beam preparing in die body 500 is cooled down.In the present embodiment, the quantity of cooling tube 270 is preferably many, and many cold But pipe 270 uniformly passes through heater box 210 respectively, so, can further improve cooling effect.
Pressing mechanism 300 includes hydraulic pump 310 and the hydraulic cylinder 330 being connected with hydraulic pump 310, and hydraulic cylinder 330 is arranged There is piston rod 350, piston rod 350 is connected with upper die body 510.Hydraulic pump 310 is electrically connected with controller 100, for The piston rod 350 in lower startup driving hydraulic cylinder 330 that controls of controller 100 rises or falls, and then drives upper die body 510 Rise or fall that (during this, upper die body 510 is fitted completely with lower mold body 530 surface, makes to form the sky of sealing in die body 500 Chamber), to complete the pressure size of preparing raw material in die body 500 is adjusted, when piston rod 350 drives upper die body 510 to rise, on Space between die body 510 and lower mold body 530 increases, and that is, the pressure in die body 500 reduces, when piston rod 350 drives upper die body During 510 decline, the space between upper die body 510 and lower mold body 530 reduces, and that is, the pressure in die body 500 increases.
In the present embodiment, in die body 500, it is provided with pressure transducer, pressure transducer is electrically connected with controller 100, use The pressure signal detecting simultaneously is fed back to controller 100 by the pressure signal in detection die body 500, and controller 100 is additionally operable to Hydraulic pump 310 is driven to adjust the pressure size in die body 500 according to the pressure signal of pressure transducer feedback.Such as controller 100 can preset the pressure threshold that optimum in die body 500 prepares flexible beam, the pressure signal detecting when pressure transducer When exceeding pressure threshold set in advance, controller 100 sends a control signal to hydraulic pump 310, and hydraulic pump 310 receives this control Signal processed is that the piston rod 350 in driving hydraulic cylinder 330 rises, and that is, upper die body 510 rises, and the pressure in die body 500 reduces, when The pressure signal that pressure transducer detects is equal to (or less at one with the difference of this pressure threshold during the pressure threshold setting in advance In the range of when), controller 100 to hydraulic pump 310 send stopping control signal so that the piston rod 350 on hydraulic cylinder 330 is protected Hold in current position, that is, the pressure in die body 500 is maintained at the state equal or close with pressure threshold set in advance, with Just prepare flexible beam under optimum pressure state.
In the present embodiment, pressing mechanism 300 includes hydraulic pump 310 and the hydraulic cylinder 330 being connected with hydraulic pump 310.Certainly, Pressing mechanism 300 is not limited in above-mentioned embodiment, and for example, pressing mechanism 300 can also adopt pulsometer and and air pressure The mode of the pneumatic cylinder that pump connects.
Refer to Fig. 3, switching mechanism 400 includes motor 410 and the elevating lever 430 being driven by motor 410, drive The rotating shaft of galvanic electricity machine 410 is connected with upper die body 510, and the two ends of elevating lever 430 are connected with upper die body 510 and lower mold body 530 respectively. Motor 410 can also can be controlled by controller 100 by artificial control, in the present embodiment, motor 410 and control Device 100 is electrically connected with, for driving the upset of upper die body 510 under the control of the controller 100 and separating with lower mold body 530.
Preparation pressure in heating-up temperature when controller 100 can pre-set be prepared, heat time heating time and die body 500 Power, when preparing flexible beam, controller 100 sends controller 100 signal to electric heater 230, and electric heater 230 is to heater box Heat-conducting liquid heating in 210, the heat-conducting liquid after heating heats to upper die body 510 and lower mold body 530, and then to die body 500 Interior material of preparing is heated.In the process, the temperature in temperature sensor 250 real-time monitoring die body 500 feeding back to Controller 100, when temperature sensor 250 detects temperature exceed the heating-up temperature that (arrival) sets when, controller 100 controls electricity Heater 230 stops, to the heat-conducting liquid heating (or continuing low-power heating) in heater box 210, making the temperature in die body 500 It is always held at optimum heating-up temperature.
Meanwhile, pressure transducer detect die body 500 in pressure signal and feed back to controller 100, work as pressure transducer During pressure signal too low (or too high) detecting, controller 100 sends control signal to hydraulic pump 310, and hydraulic pump 310 receives Piston rod 350 in driving hydraulic cylinder 330 after this control signal declines (or rise), and drive upper die body 510 decline (or on Rise), the pressure in die body 500 increases (or reduction), when the pressure in die body 500 reaches when preparing pressure of setting, controller 100 control hydraulic pumps 310 stop so that maintaining optimum preparation under pressure in die body 500.
After the completion of heating stepses, can be by importing coolant (as water) to the conductive fluid in heater box 210 to cooling tube 270 Body is cooled down, and then the flexible beam of preparation molding in die body 500 is cooled down.
After the completion of cooling, motor 410 is controlled to rotate by controller 100, motor 410 drives upper die body 510 Upset, and drive elevating lever 430 to drive upper die body 510 to separate with lower mold body 530, to lead to the flexible beam got ready.
In addition, the flexible beam preparation system that the present embodiment provides can be remembered to each preparation process by controller 100 Record, by being analyzed continuing to optimize preparation process to the material of the flexible beam obtaining, improves preparation technology further, improves The quality of the flexible beam of preparation.
To sum up, the flexible beam preparation system that this utility model embodiment provides can achieve automatization's control of flexible beam preparation System, during preparation, temperature and pressure controls more accurate, so that whole preparation process is kept maintaining and optimum prepare shape Under state, the flexible beam precision obtaining after solidification and physical property are greatly improved.Meanwhile, improve the production of flexible beam Efficiency, improves the working environment of workman, solves the pressure that recruitment cost rises steadily.
The foregoing is only preferred embodiment of the present utility model, be not limited to this utility model, for this For the technical staff in field, this utility model can have various modifications and variations.All of the present utility model spirit and principle Within, any modification, equivalent substitution and improvement made etc., should be included within protection domain of the present utility model.It should be noted that Arrive: similar label and letter represent similar terms, therefore, once being determined in a certain Xiang Yi accompanying drawing in following accompanying drawing Justice, then do not need it to be defined further and explains in subsequent accompanying drawing.
The above, specific embodiment only of the present utility model, but protection domain of the present utility model does not limit to In this, any those familiar with the art, in the technical scope that this utility model discloses, can readily occur in change Or replace, all should cover within protection domain of the present utility model.Therefore, protection domain of the present utility model should described to weigh The protection domain that profit requires is defined.

Claims (10)

1. a kind of flexible beam preparation system it is characterised in that include: controller, heating arrangements, pressing mechanism, switching mechanism and Die body;
Described controller is electrically connected with described heating arrangements, described pressing mechanism and described switching mechanism respectively, described mould Body includes upper die body and lower mold body, and described upper die body is flexibly connected with lower mold body, and described upper die body is connected with described switching mechanism;
Described heating arrangements be used under the control of described controller, the preparing raw material in described die body is heated, described plus Press mechanism is used under the control of described controller, the carrying out in described die body being pressurizeed, and described switching mechanism is used in described control The described upper die body of lower driving that controls of device processed overturns to derive the flexible beam of preparation molding.
2. flexible beam preparation system according to claim 1 is it is characterised in that described heating arrangements include heater box, electricity Heater and temperature sensor;
It is provided with heat-conducting liquid, described electric heater is arranged in described heater box for described heat conduction in described heater box Liquid heats, and described temperature sensor is arranged in described die body for detecting the temperature in described die body, described heater box Connect with described die body, to be heated to the preparing raw material in described die body using the described heat-conducting liquid after heating;
Described electric heater and described temperature sensor are electrically connected with described controller respectively, and described controller is used for according to institute State the heating-up temperature of electric heater described in the temperature adjustment that temperature sensor detects.
3. flexible beam preparation system according to claim 2 is it is characterised in that the quantity of described temperature sensor is many Individual, multiple described temperature sensors are uniformly arranged in described upper die body and described lower mold body respectively.
4. it is characterised in that also bag cooling tube, described cooling tube runs through flexible beam preparation system according to claim 2 Described heater box, described cooling tube is used for importing coolant to cool down to the heat-conducting liquid in described heater box.
5. flexible beam preparation system according to claim 4 is it is characterised in that the quantity of described cooling tube is many.
6. flexible beam preparation system according to claim 2 is it is characterised in that described electric heater includes many heating electricity Resistance, described many adding thermal resistances are evenly distributed in described heater box.
7. flexible beam preparation system according to claim 1 is it is characterised in that described pressing mechanism includes hydraulic pump and work Stopper rod, described hydraulic pump is electrically connected with described controller, and described piston rod is connected with described upper die body, and described controller is used for Send control signal to described hydraulic pump, so as the described upper die body that described hydraulic pump drive is connected with described piston rod decline or Rise, so that the pressure in described die body increases or reduces.
8. flexible beam preparation system according to claim 7 is it is characterised in that also include pressure transducer, described pressure Sensor is electrically connected with described controller, and described pressure transducer is arranged at the inwall of described die body, for detecting described mould Internal pressure signal, described controller is additionally operable to drive described hydraulic pressure according to the pressure signal that described pressure transducer detects Pump, to adjust the pressure size in described die body.
9. flexible beam preparation system according to claim 1 it is characterised in that described switching mechanism include motor and The elevating lever being driven by described motor, the rotating shaft of described motor is connected with described upper die body, and the two of described elevating lever End is connected with described upper die body and described lower mold body respectively.
10. flexible beam preparation system according to claim 1 it is characterised in that described upper die body be provided with mold slots with House described preparing raw material.
CN201620868255.4U 2016-08-11 2016-08-11 Flexible beam prepares system Active CN205905439U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109676956A (en) * 2018-11-21 2019-04-26 哈尔滨飞机工业集团有限责任公司 A kind of composite flexible beam pressure control forming method

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109676956A (en) * 2018-11-21 2019-04-26 哈尔滨飞机工业集团有限责任公司 A kind of composite flexible beam pressure control forming method

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PE01 Entry into force of the registration of the contract for pledge of patent right
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Denomination of utility model: Flexible beam prepares system

Effective date of registration: 20190926

Granted publication date: 20170125

Pledgee: Jingdezhen branch of Bank of Communications Co., Ltd.

Pledgor: JIANGXI CHANGXING AVIATION EQUIPMENT CO., LTD.

Registration number: Y2019360000011

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Date of cancellation: 20201029

Granted publication date: 20170125

Pledgee: Jingdezhen branch of Bank of Communications Co.,Ltd.

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Registration number: Y2019360000011

PE01 Entry into force of the registration of the contract for pledge of patent right
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Denomination of utility model: Flexible beam fabrication system

Effective date of registration: 20201113

Granted publication date: 20170125

Pledgee: Jingdezhen branch of Bank of Communications Co.,Ltd.

Pledgor: JIANGXI CHANGXING AVIATION EQUIPMENT Co.,Ltd.

Registration number: Y2020980007898