CN205905421U - Aerator heating wheel and intelligent aerator - Google Patents

Abstract

The utility model discloses an aerator heating wheel, be in including enclosing cover, apron and setting pivot on the apron, the enclosing cover with the fixed heating device that is provided with between the apron, heating device includes the heating collar and fixes and all is provided with at least one heating wire dish in the both sides of heating collar. The utility model also discloses an intelligent aerator, including casing and control mechanism, one side of casing is provided with hot press mechanism, hot press mechanism includes aerator heating wheel and riding wheel, on the casing the hot press mechanism feed direction position is provided with aerifys the hole. The beneficial effect of the utility model: adopt wheeled heating, the cancellation is used for the blade of cutting, and its operating speed very improves, and combination control through temperature, speed, amount of wind three is applicable to different types of raw materials, realizes that whole automatic charging seals, improves product quality and work efficiency, uses manpower sparingly, financial resources, material resources.

Description

A kind of inflator heating wheel and intelligent inflator

Technical field

This utility model is related to expand packaging technical field of processing equipment, it particularly relates to a kind of inflator heating wheel and intelligent inflator.

Background technology

Epoch in the Internet+application; net purchase has become as the tendency of the day; simultaneously with the emergence of new express transportation industry; simultaneous buffering bag or pneumatic die cushion are a kind of novel package packing materials in recent years occurring; it is widely used in various article of everyday use, fancy goods, electronic product; in the little lightweight commodity packaging of chemical products equal-volume, can package goods be implemented to be effectively protected.

Existing bumping bag or pneumatic die cushion more than 90% are all using polytetrafluoro Timing Belt single or double mode of heating, the greatest problem of this mode and shortcoming are exactly that speed is slow, machine failure rate is high, polytetrafluoro Timing Belt and very fast for cutting the blade loss of raw material, needs professional on duty during operating with.

In existing patent, disclose a kind of machine for making the expandable structure with longitudinal edge expand and be sealed against in Chinese patent cn 102548749 b, generally include driver, expanding nozzle, sealing device and sheet engagement device.This machine can limit conjugative component and opposed assembly；Driver can be rotationally coupled to sheet engagement device so that when driver rotates, engagement device also rotates；Engagement device can include band or engagement roller, and described band or engagement roller can have multiple teeth thereon；Tooth can intermesh between driven roller and backing roll and on the longitudinal edge of expandable structure.

In existing patent, a kind of Full-automatic portable intelligence inflator is disclosed in Chinese patent cn 204802334 u, inflation unit, compression module, delivery unit and heat-sealing sequence of unit electrical connection, it is uniformly controlled by control unit, comprise to can achieve, by what touch screen and single-chip microcomputer formed, the control unit that this equipment is run with control, the inflation unit being made up of micro air pump and charging connector, the presser unit being controlled by clamping motor, the delivery unit being made up of orbit motor and conveyer belt and the hot cell being made up of samming heating tube and mechanical bit, above unit can be uniformly controlled by single-chip microcomputer.

The existing patent of two above is all without departing from the transfer structure of crawler belt or caterpillar chain typec, and the efficiency of heating surface is not high, and the work efficiency thus resulting in is relatively low.

And existing inflator can only be for single product in the market, the material of product different it is impossible to be suitable for all of inflator, for example existing frequently-used polyethylene from high pressure process, low-pressure polyethylene material, in processing, it is required for coordinating no material to adopt different inflators.

Complete the course of processing expanding packaging it is desirable to equipment carries out precise control to temperature, speed, intake, these three factors mutually restrict, and directly affect the heat sealing quality of final products.Therefore, for no raw material, high-quality product to be obtained, inflator is proposed with higher requirement.

Therefore, develop the high inflator for expanding bags such as processing and manufacturing bumping bags of a kind of efficiency high, quality, become the technical problem for insider's urgent need to resolve.

Utility model content

For the above-mentioned technical problem in correlation technique, the utility model proposes a kind of inflator heating wheel and intelligent inflator, it is possible to increase working (machining) efficiency simultaneously improves the quality of final products.

For realizing above-mentioned technical purpose, the technical solution of the utility model is achieved in that

A kind of inflator heating wheel, including enclosing cover, cover plate and be arranged on rotating shaft on described cover plate, is fixedly installed heater between described enclosing cover and described cover plate, described heater includes heating collar, the both sides of heating collar are provided with least one electric filament disc.

Further, it is provided with heating collar core, described heating collar core and described cover plate fixed installation in the middle part of described heating collar.

Further, the heating wheel back of the body disk fixed installation that described two electric filament discs are arranged by outside.

A kind of intelligent inflator, including casing and controlling organization it is characterised in that the side of described casing is provided with hot pressing mechanism, described hot pressing mechanism includes described inflator heating wheel and support roller, and described casing is provided with air-filled pore in described hot pressing mechanism feedstock direction position.

Further, described support roller is rubber wheel, described support roller is provided with adjust the governor motion that described support roller moves up and down.

Further, described casing is provided with strainer in described hot pressing mechanism feedstock direction front end.

Further, described strainer includes fixed pole and lever, and described casing is provided with lever track, and described lever is flexibly connected with described lever track.

Further, described casing is additionally provided with stock shelf, described stock shelf includes mother stock rest and secondary bin, described mother stock rest is provided with major ingredient wheel, described pair bin is provided with secondary material wheel.

Further, between described mother stock rest and described pair bin, horizontal range is adjustable, and described major ingredient wheel diameter is adjustable.

Further, described controlling organization includes temperature control modules, Boiler pressure control module, heating wheel speed control module, major ingredient wheel tensile force control module.

The beneficial effects of the utility model: using wheeled heating, cancel the blade for cutting, its operating rate greatly improves, controlled by the combination of temperature, speed, air quantity three, it is applied to different types of raw material, realize whole-process automatic inflation sealing, improve product quality and work efficiency, save manpower, financial resources, material resources.

Brief description

In order to be illustrated more clearly that this utility model embodiment or technical scheme of the prior art, the accompanying drawing of use required in embodiment will be briefly described below, apparently, drawings in the following description are only some embodiments of the present utility model, for those of ordinary skill in the art, on the premise of not paying creative work, can also obtain other accompanying drawings according to these accompanying drawings.

Fig. 1 is the structural representation of inflator heating wheel according to this utility model embodiment；

Fig. 2 is the structural representation of intelligent inflator according to this utility model embodiment；

Fig. 3 is control structure block diagram according to this utility model embodiment.

In figure:

1st, enclosing cover；2nd, cover plate；3rd, rotating shaft；4th, heater；5th, heating collar；6th, electric filament disc；7th, heating collar core；8th, heating wheel inner cover plate；9th, heating wheel back of the body disk；10th, casing；11st, controlling organization；12nd, hot pressing mechanism；13rd, inflator heating wheel；14th, support roller；15th, air-filled pore；16th, governor motion；17th, strainer；18th, fixed pole；19th, lever；20th, lever track；21st, stock shelf；22nd, mother stock rest；23rd, secondary bin；24th, major ingredient wheel；25th, secondary material wheel；26th, temperature control modules；27th, Boiler pressure control module；28th, heat wheel speed control module；29th, major ingredient wheel tensile force control module.

Specific embodiment

Below in conjunction with the accompanying drawing in this utility model embodiment, the technical scheme in this utility model embodiment is clearly and completely described it is clear that described embodiment is only a part of embodiment of this utility model, rather than whole embodiments.Based on the embodiment in this utility model, the every other embodiment that those of ordinary skill in the art are obtained, broadly fall into the scope of this utility model protection.

As shown in Figure 1, a kind of inflator heating wheel according to this utility model embodiment, including enclosing cover 1, cover plate 2 and be arranged on the rotating shaft 3 on described cover plate 2, it is fixedly installed heater 4 between described enclosing cover 1 and described cover plate 2, described heater 4 includes heating collar 5, and the both sides of heating collar 5 are provided with least one electric filament disc 6.

Wherein, it is provided with heating collar core 7 in the middle part of described heating collar 5, described heating collar core 7 is fixedly mounted with described cover plate 2；Further, the outside of described two electric filament discs 6 is provided with heating wheel back of the body disk 9, the outside of two heating wheel back of the body disks 9 is described cover plate 2 and heating wheel inner cover plate 8 respectively, described heating wheel inner cover plate 8 is arranged on the inside of described enclosing cover 1, so, the both sides of heating collar 5 pass through electric filament disc 6 respectively and heating wheel back of the body disk 9 fixes to clamp between cover plate 2 and heating wheel inner cover plate 8.

Therefore, by heating wheel described in the utility model, using high resistivity heating wire Double-side Heating it is ensured that heating collar is heated evenly, and reduce preheating time, under high-performance mcu hardware controls, optimize pid algorithm, realize temperature and quickly compensate, therefore, adaptable raw material type greatly increases, and high-pressure membrane and low-pressure membrane all can use.Further, since being the design using two-sided indirectly heat, the firing rate of heating wheel improves, and can also significantly improve the operating rate of heating wheel simultaneously, and when actually used, the theoretical work speed of heating wheel can bring up to 30 ms/min.Meanwhile, will safeguard as complete part after the adjustment of heating wheel is suitable, maintenance cost is very low.

With reference to Fig. 2, a kind of intelligent inflator, including casing 10 and controlling organization 11, the side of described casing 10 is provided with hot pressing mechanism 12, described hot pressing mechanism 12 includes described inflator heating wheel 13 and support roller 14, in described casing 10, described hot pressing mechanism 12 feedstock direction position is provided with air-filled pore 15, air-filled pore 15 is arranged on the front end of hot pressing mechanism it is ensured that carrying out hot sealing after completing inflation.

Wherein, described support roller 14 is rubber wheel, described support roller 14 is provided with adjust the governor motion 16 that described support roller 14 moves up and down.Support roller controls the distance between heating wheel of support roller and top by governor motion, in pressing, fit between support roller and heating wheel, ensure the intensity of pressing, also ensure that heating crop rotation is drivewheel simultaneously, drive material to travel forward, the position of support roller after completing distance regulation, can be locked by governor motion.

Further, in described casing 10, described hot pressing mechanism 12 feedstock direction front end is provided with strainer 17, described strainer 17 includes fixed pole 18 and lever 19, and described casing 10 is provided with lever track 20, and described lever 19 is flexibly connected with described lever track 20.

Wherein, strainer is used for adjusting the rate of tension of material, and then meeting the smooth degree that air-filled pore is inflated to material.Wherein, casing is provided with lever track, lever enters line slip and then to meet the regulation to material rate of tension along lever track, is provided with spring in track simultaneously, can achieve playback after completion of the machining process.The motion of lever can manually be adjusted, and motorized adjustment may also be employed, and be adjustable to the tensile force predetermined value of determination by motorized adjustment.

Further, it is additionally provided with stock shelf 21 in described casing 10, described stock shelf 21 includes mother stock rest 22 and secondary bin 23, it is provided with major ingredient wheel 24 on described mother stock rest 22, it is provided with secondary material wheel 25 on described pair bin 23, the effect of various sizes of material further, can be suitable for play stock shelf, between described mother stock rest 22 and described pair bin 23, horizontal range is adjustable, and described major ingredient wheel 24 diameter is adjustable.

Major ingredient wheel 24 wherein on stock shelf and secondary material wheel 25 are used for placing the material volume needing inflation, in addition the distance between mother stock rest 22 and secondary bin 23 can be adjusted, and then the demand different to meet the width of material: just the distance between mother stock rest 22 and secondary bin 23 can be subtracted when the width of object to be inflatable material is little and turn down, grow when just the distance between mother stock rest 22 and secondary bin 23 being adjusted when the width of the material inflated is longer.

In one embodiment, the bottom of mother stock rest and secondary bin is respectively arranged with support plate, it is provided with guide rail wherein on a support plate, track is provided with another, the position of guide rail and track may be provided on the face up and down of support plate, by the cooperation of guide rail and track, it is possible to achieve between mother stock rest and secondary bin, horizontal range is adjustable, form telescopic folding type stock shelf, but its structure is not limited to guide rail and track structure.This structure is also achievable, when not being operated, by the two ends of its rotating shrinking to casing, saves and takes up an area space.

Major ingredient wheel is provided with described mother stock rest, described pair bin is provided with secondary material wheel, major ingredient wheel and secondary material wheel can be using the structures of rubber tire.Wherein, major ingredient wheel diameter is adjustable, in one embodiment, rotation supporting mechanism in major ingredient wheel can complete the expansion in diametric(al) and contraction by control module, the size of expansionary force when specifically used, can be adjusted by controlling organization, realize the tensioning to material volume and loosen, in order to the rotary speed of control material volume, control material is facilitated to move ahead speed and the tensile force during moving ahead.By the cooperation of diameter adjustable major ingredient wheel and lever in strainer, realize the control of the tensile force in process to material volume.

With reference to Fig. 3, high in order to ensure the quality that material is processed, described controlling organization 11 includes temperature control modules 26, Boiler pressure control module 27, heating wheel speed control module 28, major ingredient wheel tensile force control module 29, by the regulation of different parameters and then reach the suitabilitys of different requirements.

Intelligent inflator described in the utility model, from control unit for:

1) adopt the DC brushless motor kind of drive, reach that to meet wind speed, air quantity, speed be all infinitely variable speeds, continuously adjustabe, and each function again can Independent adjustable effect；Separately

2) adopt pid mode of operation, mode of heating is continuously adjustabe, scope is from 25 to 150 degrees Celsius it is ensured that the temperature-controlled member being in motion can provide required condition effectively；

3) adopt avr High Performance SCM as main control unit, changed by a/d and d/a, Real-time Collection external information, running parameter is automatically controlled or by user's setting automatic running by software.

Understand technique scheme of the present utility model for convenience, below by way of in specifically used mode, technique scheme of the present utility model is described in detail.

When specifically used, for different materials, manually adjust systematic parameter, such as air inlet air quantity, heating wheel speed, heating wheel temperature, it is adjusted to can effectively carry out the material heat seal point of heat seal, and by this data record, facilitate and in later production, carry out fully-automatic production.

When actually used, as shown in Fig. 2 material volume is arranged on the stock shelf of intelligent inflator, by adjusting horizontal range between the mother stock rest of stock shelf and described pair bin, different material volume length can be suitable for；Material is passed through strainer, material is carried out by tensioning by lever, select inflator operational factor and preheat；After the completion of prediction, material is passed through the envelope mouth of inflator air inlet, complete to inflate；By heating the rotation taken turns, material is driven to move ahead, during material is taken turns by heating, heating wheel is pressed to material with support roller, completes the sealing of expanding bag by heating and pressing.

The foregoing is only preferred embodiment of the present utility model; not in order to limit this utility model; all of the present utility model spirit and principle within, any modification, equivalent substitution and improvement made etc., should be included within protection domain of the present utility model.

Claims (10)

1. a kind of inflator heating wheel, including enclosing cover (1), cover plate (2) and be arranged on the rotating shaft (3) on described cover plate (2), it is characterized in that, it is fixedly installed heater (4) between described enclosing cover (1) and described cover plate (2), described heater (4) includes heating collar (5), and the both sides of heating collar (5) are provided with least one electric filament disc (6).

2. it is characterised in that being provided with heating collar core (7) in the middle part of described heating collar (5), described heating collar core (7) is fixedly mounted inflator heating wheel according to claim 1 with described cover plate (2).

3. inflator heating wheel according to claim 1 is it is characterised in that heating wheel back of the body disk (9) that described two electric filament disc (6) is arranged by outside fixedly mounts.

4. a kind of intelligent inflator, including casing (10) and controlling organization (11), it is characterized in that, the side of described casing (10) is provided with hot pressing mechanism (12), described hot pressing mechanism (12) includes inflator heating wheel (13) and the support roller (14) as described in claim 1-3, and described casing (10) is provided with air-filled pore (15) in described hot pressing mechanism (12) feedstock direction position.

5. intelligent inflator according to claim 4, it is characterised in that described support roller (14) is rubber wheel, described support roller (14) is provided with adjust the governor motion (16) that described support roller (14) moves up and down.

6. intelligent inflator according to claim 4 is it is characterised in that be provided with strainer (17) in described hot pressing mechanism (12) feedstock direction front end in described casing (10).

7. intelligent inflator according to claim 6, it is characterized in that, described strainer (17) includes fixed pole (18) and lever (19), described casing (10) is provided with lever track (20), described lever (19) is flexibly connected with described lever track (20).

8. intelligent inflator according to claim 4, it is characterized in that, it is additionally provided with stock shelf (21) on described casing (10), described stock shelf (21) includes mother stock rest (22) and secondary bin (23), major ingredient wheel (24) is provided with described mother stock rest (22), described pair bin (23) is provided with secondary material wheel (25).

9., it is characterised in that horizontal range is adjustable between described mother stock rest (22) and described pair bin (23), described major ingredient wheel (24) diameter is adjustable for intelligent inflator according to claim 8.

10. intelligent inflator according to claim 4 is it is characterised in that described controlling organization (11) includes temperature control modules (26), Boiler pressure control module (27), heating wheel speed control module (28), major ingredient wheel tensile force control module (29).