CN205904363U - Die carrier is forged to big modulus roller gear closed of major diameter - Google Patents

Die carrier is forged to big modulus roller gear closed of major diameter Download PDF

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Publication number
CN205904363U
CN205904363U CN201620390495.8U CN201620390495U CN205904363U CN 205904363 U CN205904363 U CN 205904363U CN 201620390495 U CN201620390495 U CN 201620390495U CN 205904363 U CN205904363 U CN 205904363U
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CN
China
Prior art keywords
mould
lower template
die
die shoe
connecting rod
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN201620390495.8U
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Chinese (zh)
Inventor
张军
高兵胜
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Jiangxi Qianyuan Machinery Manufacturing Co Ltd
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Jiangxi Qianyuan Machinery Manufacturing Co Ltd
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Priority to CN201620390495.8U priority Critical patent/CN205904363U/en
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Publication of CN205904363U publication Critical patent/CN205904363U/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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Abstract

The utility model discloses a die carrier is forged to big modulus roller gear closed of major diameter, including lower mould and last mould, the lower mould contained die holder, cushion, supporting spring, lower bolster, connecting bolt, tooth mould, terrace die, ejector pin, guide pillar, guide pin bushing, last mould contained the upper die base, the connecting rod, the cope match -plate pattern, sealed mould, the drift, locking screw, compresses the spring, this die carrier is forged to big modulus roller gear closed of major diameter, that the material seals at sealed mould, in the enclosure space that tooth mould and terrace die are constituteed, and through drift and terrace die extruded material, make the material be full of the tooth mould, the enclosure space of the constitution of sealed mould and terrace die, consequently, accomplish the forging processing of gear, thereby traditional machining has been replaced, the machining efficiency of gear and the utilization ratio that has improved the material have not only been improved, and avoid the gear tooth root position to produce the machining stress, and the tooth root position is forging flow line, consequently the very high intensity of gear.

Description

A kind of large diameter and large modulus roller gear closed-die forging mould bases
Technical field
This utility model is related to a kind of gear forging mould bases, more particularly, to a kind of large diameter and large modulus roller gear closed type forged Modeling frame.
Background technology
Traditional major diameter, the spur gear wheel of large modulus are typically with machining and form, and large diameter and large modulus Gear generally in use generally stress larger, and pass through machining gear out, tooth root position can exist plus Work stress, and machining also can destroy the streamline at the tooth root position of gear, thus leading to tooth root to be easily broken off, and gear Extremely low by machining efficiency, in view of disadvantages described above, it is necessary in fact to design a kind of large diameter and large modulus roller gear closed type forged Modeling frame.
Utility model content
Technical problem to be solved in the utility model is: provides a kind of large diameter and large modulus roller gear closed-die forging Mould bases, to solve the problems, such as that traditional large diameter and large modulus gear is low and the strength of gear teeth can be led to low using machining efficiency.
For solving above-mentioned technical problem, the technical solution of the utility model is: a kind of large diameter and large modulus roller gear closes Formula forges mould bases, and including lower mould and upper mould, described lower mould contains die shoe, cushion block, support spring, lower template, connects spiral shell Bolt, tooth mould, punch, push rod, guide pillar, guide pin bushing, described cushion block is located at die shoe upper end, described cushion block and die shoe screw thread phase Even, described support spring quantity is some, and described support spring is uniformly distributed and cushion block upper end, described support bullet Spring is connected with cushion block slide fit, and described lower template is located at support spring upper end, and described lower template is connected with support spring slide fit, Described connecting bolt quantity is some, and described connecting bolt runs through lower template, and described connecting bolt and die shoe Screw thread is connected, and described tooth mould is located inside lower template, and described tooth mould is connected with lower template close-fitting, and described punch is located at tooth Inside mould, described punch is connected with tooth mould slide fit, and described push rod runs through die shoe and cushion block, described push rod and die shoe It is connected with cushion block slide fit, described guide pillar runs through on the left of die shoe, described guide pillar is connected with die shoe close-fitting, described guide pin bushing It is symmetrically positioned on the left of lower template, described guide pin bushing is connected with lower template close-fitting, and described guide pin bushing is connected with guide pillar slide fit, described Upper mould contain upper bolster, connecting rod, cope match-plate pattern, sealed mould, drift, lock-screw, compression spring, described connecting rod number Measure as some, described connecting rod is uniformly distributed, and described connecting rod runs through upper bolster, described connecting rod and upper bolster Slide fit is connected, and described cope match-plate pattern is located at connecting rod bottom, and described cope match-plate pattern is connected with connecting rod screw thread, described sealed mould Inside cope match-plate pattern, described sealed mould is connected with cope match-plate pattern close-fitting, and described drift is located at upper bolster bottom, and described Drift runs through sealed mould, and described drift is connected with sealed mould and upper bolster slide fit, and described lock-screw runs through upper bolster, and Described lock-screw is connected with drift screw thread, and described compression spring is through connecting rod, and described compression spring is located at Between upper bolster and cope match-plate pattern.
Further, described lower template top is additionally provided with dust-proof cushion, and described dust-proof cushion is located at guide pin bushing top, described Dust-proof cushion is connected with lower template screw thread.
Further, there is the gap of 5mm between described lower template and die shoe.
Further, there is the gap of 52mm between described cope match-plate pattern and upper bolster.
Compared with prior art, this large diameter and large modulus roller gear closed-die forging mould bases, first passes through upper bolster and forging The upper junction plate making machine connects, thus reaching the upper end that upper mould is arranged on forging machine, die shoe is connected with the workbench of forging machine Connect, and push rod is connected with the hydraulic cylinder of forging machine, thus realize lower mould being fixedly mounted on forging machine, in forging processing, First the columnar material heating is put in tooth mould, start forging machine, upper mould therefore can be made up to move, past in upper mould During lower motion, sealed mould and the mutual extrded material of punch first, and sealed mould and the sealing of tooth mould, because cope match-plate pattern is deposited with upper bolster In certain gap, there is certain gap in lower template and die shoe, therefore after sealed mould with the sealing of tooth mould, drift, lower mould Plate and tooth mould continue to down move, and therefore drift and punch squeeze in the closing space that sealed mould, tooth mould and punch form Pressure material, so that material is full of the closing space of the composition of tooth mould, sealed mould and punch, therefore completes the forging processing of gear, To be forged machine after, the Hydraulic Cylinder push rod within forging machine up moves, thus can be by the gear top of forging and molding Go out, this die carrier structure is simple, reasonable in design, enable major diameter, the processing of large modulus spur gear wheel forging and molding, therefore replace Traditional machining, not only increases the working (machining) efficiency of gear, and avoids Gear Root position to produce machining stress, and tooth Root position is forging flow lines, the therefore very high intensity of gear.
Brief description
Fig. 1 is the sectional view of large diameter and large modulus roller gear closed-die forging mould bases
Fig. 2 is the sectional view of the closure state of large diameter and large modulus roller gear closed-die forging mould bases
Fig. 3 is the sectional view of tooth mould
Fig. 4 is the sectional view of upper mould
Fig. 5 is the sectional view of lower mould
Lower mould 1, upper mould 2, die shoe 3, cushion block 4, support spring 5, lower template 6, connecting bolt 7, tooth mould 8, punch 9, top Bar 10, guide pillar 11, guide pin bushing 12, upper bolster 13, connecting rod 14, cope match-plate pattern 15, sealed mould 16, drift 17, lock-screw 18, compression Spring 19, dust-proof cushion 601
Following specific embodiment will further illustrate in conjunction with above-mentioned accompanying drawing.
Specific embodiment
Hereinafter, multiple specific detail are elaborated, to provide saturating to the concept constituting described embodiment basis Thorough understanding.However, it will be apparent to those skilled in the art that described embodiment can not have these specific detail In some or all in the case of putting into practice.In other cases, do not specifically describe well-known process step.
As shown in Figure 1, Figure 2, shown in Fig. 3, Fig. 4, Fig. 5, a kind of large diameter and large modulus roller gear closed-die forging mould bases, including under Mould 1, upper mould 2, die shoe 3, cushion block 4, support spring 5, lower template 6, connecting bolt 7, tooth mould 8, punch 9, push rod 10, guide pillar 11st, guide pin bushing 12, upper bolster 13, connecting rod 14, cope match-plate pattern 15, sealed mould 16, drift 17, lock-screw 18, compression spring 19, anti- Dirt pad 601, described lower mould 1 contains die shoe 3, cushion block 4, support spring 5, lower template 6, connecting bolt 7, tooth mould 8, punch 9th, push rod 10, guide pillar 11, guide pin bushing 12, described cushion block 4 is located at die shoe 3 upper end, described cushion block 4 and die shoe 3 screw thread phase Even, described support spring 5 quantity is some, and described support spring 5 is uniformly distributed and cushion block 4 upper end, described support Spring 5 is connected with cushion block 4 slide fit, and described lower template 6 is located at support spring 5 upper end, described lower template 6 and support spring 5 Slide fit is connected, and described connecting bolt 7 quantity is some, and described connecting bolt 7 runs through lower template 6, and described connection Bolt 7 is connected with die shoe 3 screw thread, and described tooth mould 8 is located inside lower template 6, described tooth mould 8 and lower template 6 close-fitting phase Even, described punch 9 is located inside tooth mould 8, and described punch 9 is connected with tooth mould 8 slide fit, and described push rod 10 runs through die shoe 3 and cushion block 4, described push rod 10 is connected with die shoe 3 and cushion block 4 slide fit, and described guide pillar 11 runs through on the left of die shoe 3, institute The guide pillar 11 stated is connected with die shoe 3 close-fitting, and described guide pin bushing 12 is symmetrically positioned on the left of lower template 6, described guide pin bushing 12 with Template 6 close-fitting is connected, and described guide pin bushing 12 is connected with guide pillar 11 slide fit, and described upper mould 2 contains upper bolster 13, connecting rod 14th, cope match-plate pattern 15, sealed mould 16, drift 17, lock-screw 18, compression spring 19, described connecting rod 14 quantity is some, Described connecting rod 14 is uniformly distributed, and described connecting rod 14 runs through upper bolster 13, described connecting rod 14 and upper bolster 13 Slide fit is connected, and described cope match-plate pattern 15 is located at connecting rod 14 bottom, and described cope match-plate pattern 15 is connected with connecting rod 14 screw thread, described Sealed mould 16 be located at cope match-plate pattern 15 inside, described sealed mould 16 is connected with cope match-plate pattern 15 close-fitting, and described drift 17 is located at Upper bolster 13 bottom, and described drift 17 runs through sealed mould 16, described drift 17 and sealed mould 16 and upper bolster 3 slide fit phase Even, described lock-screw 18 runs through upper bolster 13, and described lock-screw 18 is connected with drift 17 screw thread, described compression Spring 19 is through connecting rod 14, and described compression spring 18 is located between upper bolster 13 and cope match-plate pattern 15, described lower mould Plate 6 top is additionally provided with dust-proof cushion 601, and described dust-proof cushion 601 is located at guide pin bushing top, described dust-proof cushion 601 and lower template 6 screw threads are connected, and there is the gap of 5mm between described lower template 6 and die shoe 3, described cope match-plate pattern 15 and upper bolster 13 it Between there is the gap of 52mm, this large diameter and large modulus roller gear closed-die forging mould bases, first pass through upper bolster 13 and forging machine Upper junction plate connect, thus reaching the upper end that upper mould 2 is arranged on forging machine, die shoe 3 is connected with the workbench of forging machine, And push rod 10 is connected with the hydraulic cylinder of forging machine, thus realize lower mould 1 being fixedly mounted on forging machine, in forging processing, First the columnar material heating is put in tooth mould 8, start forging machine, upper mould 2 therefore can be made up to move, in upper mould 2 when down moving, sealed mould 16 and the mutual extrded material of punch 9 first, and sealed mould 16 is sealed with tooth mould 8, due to cope match-plate pattern 15 have certain gap with upper bolster 13, and lower template 6 and die shoe 3 have certain gap, therefore in sealed mould 16 and tooth After mould 8 sealing, drift 17, lower template 15 and tooth mould 8 continue to down move, therefore drift 17 and punch 9 sealed mould 16, Extrded material in the closing space of tooth mould 8 and punch 9 composition is so that material is full of the composition of tooth mould 8, sealed mould 16 and punch 9 Closing space, therefore complete the forging processing of gear, to be forged machine after, Hydraulic Cylinder push rod within forging machine Up move, thus can eject the gear of forging and molding, wherein connecting bolt 7 is by spacing for lower template 6 on die shoe 3, Guide pillar 11 and guide pin bushing 12 are that lower template 6 is played with guide effect, and support spring 5 is that lower template 6 is played a supporting role, and make Lower template 6 can down be moved, connecting rod 14 be so that cope match-plate pattern 15 spacing on upper bolster 13, and compression spring 19 can be to upper mould Plate 15 plays reverse support, therefore makes the drift 17 still can be down when sealed mould 16 is contacted with tooth mould 8 in forging process Motion and extrded material, lock-screw 18 be drift 17 is locked at the bottom of upper bolster 13, dust-proof cushion 301 is to prevent dust Drop in guide pin bushing 12, thus preventing the stuck guide pillar of dust 11 and guide pin bushing 12.
This utility model is not limited to above-mentioned specific embodiment, and those of ordinary skill in the art visualizes from above-mentioned Send out, without performing creative labour, a variety of conversion made, all fall within protection domain of the present utility model.

Claims (4)

1. a kind of large diameter and large modulus roller gear closed-die forging mould bases, including lower mould and upper mould it is characterised in that: under described Mould contains die shoe, cushion block, support spring, lower template, connecting bolt, tooth mould, punch, push rod, guide pillar, guide pin bushing, described Cushion block is located at die shoe upper end, and described cushion block is connected with die shoe screw thread, and described support spring quantity is some, described Support spring be uniformly distributed and cushion block upper end, described support spring is connected with cushion block slide fit, and described lower template is located at Support spring upper end, described lower template is connected with support spring slide fit, and described connecting bolt quantity is some, described company Connecting bolt runs through lower template, and described connecting bolt is connected with die shoe screw thread, and described tooth mould is located inside lower template, institute The tooth mould stated is connected with lower template close-fitting, and described punch is located inside tooth mould, and described punch is connected with tooth mould slide fit, described Push rod run through die shoe and cushion block, described push rod is connected with die shoe and cushion block slide fit, and described guide pillar runs through die shoe Left side, described guide pillar is connected with die shoe close-fitting, and described guide pin bushing is located at the left both sides of lower template, described guide pin bushing and lower template Close-fitting is connected, and described guide pin bushing is connected with guide pillar slide fit, and described upper mould contains upper bolster, connecting rod, cope match-plate pattern, sealing Mould, drift, lock-screw, compression spring, described connecting rod quantity is some, and described connecting rod is uniformly distributed, and institute The connecting rod stated runs through upper bolster, and described connecting rod is connected with upper bolster slide fit, and described cope match-plate pattern is located at connecting rod bottom, Described cope match-plate pattern is connected with connecting rod screw thread, and described sealed mould is located inside cope match-plate pattern, described sealed mould and cope match-plate pattern Close-fitting is connected, and described drift is located at upper bolster bottom, and described drift runs through sealed mould, described drift and sealed mould and Upper bolster slide fit is connected, and described lock-screw runs through upper bolster, and described lock-screw is connected with drift screw thread, described Compression spring is through connecting rod, and described compression spring is located between upper bolster and cope match-plate pattern.
2. as claimed in claim 1 a kind of large diameter and large modulus roller gear closed-die forging mould bases it is characterised in that described Lower template top is additionally provided with dust-proof cushion, and described dust-proof cushion is located at guide pin bushing top, described dust-proof cushion and lower template screw thread phase Even.
3. as claimed in claim 2 a kind of large diameter and large modulus roller gear closed-die forging mould bases it is characterised in that described There is the gap of 5mm between lower template and die shoe.
4. as claimed in claim 3 a kind of large diameter and large modulus roller gear closed-die forging mould bases it is characterised in that described There is the gap of 52mm between cope match-plate pattern and upper bolster.
CN201620390495.8U 2016-04-25 2016-04-25 Die carrier is forged to big modulus roller gear closed of major diameter Expired - Fee Related CN205904363U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201620390495.8U CN205904363U (en) 2016-04-25 2016-04-25 Die carrier is forged to big modulus roller gear closed of major diameter

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201620390495.8U CN205904363U (en) 2016-04-25 2016-04-25 Die carrier is forged to big modulus roller gear closed of major diameter

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107214281A (en) * 2017-05-23 2017-09-29 辽宁五八内燃机配件有限公司 A kind of ship machine connecting rod forging blanking mold and application method
CN113478188A (en) * 2021-07-28 2021-10-08 重庆创精温锻成型有限公司 Parking gear tooth profile lateral extrusion forming method

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107214281A (en) * 2017-05-23 2017-09-29 辽宁五八内燃机配件有限公司 A kind of ship machine connecting rod forging blanking mold and application method
CN107214281B (en) * 2017-05-23 2019-11-29 辽宁五一八内燃机配件有限公司 A kind of ship machine connecting rod forging blanking mold and application method
CN113478188A (en) * 2021-07-28 2021-10-08 重庆创精温锻成型有限公司 Parking gear tooth profile lateral extrusion forming method
CN113478188B (en) * 2021-07-28 2022-07-29 重庆创精温锻成型有限公司 Parking gear tooth profile lateral extrusion forming method

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CF01 Termination of patent right due to non-payment of annual fee

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