CN205893225U - All -in -one is made to vinegar solid state - Google Patents

All -in -one is made to vinegar solid state Download PDF

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Publication number
CN205893225U
CN205893225U CN201620852366.6U CN201620852366U CN205893225U CN 205893225 U CN205893225 U CN 205893225U CN 201620852366 U CN201620852366 U CN 201620852366U CN 205893225 U CN205893225 U CN 205893225U
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China
Prior art keywords
vinegar
tank body
fermentation
unstrained spirits
filter plate
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CN201620852366.6U
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Chinese (zh)
Inventor
余永建
李国权
奚宽鹏
朱胜虎
王召祥
李辰
钱学青
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Jiangsu Hengshun Vinegar Industry Co Ltd
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Jiangsu Hengshun Vinegar Industry Co Ltd
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Abstract

The utility model discloses an all -in -one is made to vinegar solid state, including the jar body, spiral stirring strip, logical long filter plate, spray set, breather pipe, the drain pipe of horizontal rotary drum form, the feed inlet has been seted up to jar body one end, the discharge gate has been seted up to the other end, and spiral stirring strip sets up on the internal wall of jar and between feed inlet and discharge gate, and it is internal that the jar is even gone into to the breather pipe, to the fermentation position of the jar body, lead to long filter plate and set up in jar internal bottom top, and vacuole formation between the jar body bottom, spray set sets up in the jar internal and be located vinegar unstrained spirits top, and the drain pipe sets up in the jar body bottom. The utility model discloses realize vinegar solid state fermentation, drench vinegar and operate in an organic whole, realize that same equipment is multi -functional, shortened the edible vinegar fermentation cycle, guaranteed that vinegar liquid has good flavor, improve a vinegar rate, automation, intelligent degree height.

Description

A kind of vinegar solid brewing all-in-one
Technical field
The utility model belongs to food processing equipment field, and the more particularly, to fermentation of vinegar solid state fermentation, pouring vinegar sets Standby.
Background technology
The vinegar participation microbe species of solid fermentation are more, and product special flavour preferably, is therefore increasingly subject to the green grass or young crops of people Look at.
At present, the main mode of production of vinegar solid brewing industry remains fermentation vat, but also has Partial fermentation equipment application In Vinegar Fermentation process, wherein most representational Zymolysis Equipment is horizontal revolving drum fermentation tank and vertical backflow fermentation tank respectively, Both improve wine vinegar Mechanization Level and production efficiency to some extent.But both are again each defective: horizontal revolving drum simultaneously Fermentation tank turns over unstrained spirits to rotate realization, though the solid state fermentation of vinegar can be carried out, does not enable same equipment and drenches vinegar operation, needs to turn Move material to carry out drenching vinegar operation, there is the low problem of utilization rate of equipment and installations;Vertical backflow fermentation tank turns over unstrained spirits with the circulation replacement of vinegar halogen, reaches To the purpose of cooling and oxygenation, but long backflow leads to vinegar unstrained spirits hardened, makes fermentation uneven, and vinegar unstrained spirits dissolved oxygen is not enough, makes The problems such as become fermentation period length and product quality poor.
In some local and current solid state fermentation equipment sweats, vinegar unstrained spirits is more containing capacity for liquor, and generally up to more than 70%, Alcohol content excessively can affect the lifting of fermentation temperature, and the dissolved oxygen amount of vinegar unstrained spirits, how to improve on the premise of low cost puts into The fermentation temperature of bottom vinegar unstrained spirits and overall vinegar unstrained spirits ventilative loose it is ensured that the fermentation of vinegar and local flavor, be also to need solution at present Problem.
Utility model content
Utility model purpose: for the problems referred to above, the purpose of this utility model is to provide a kind of vinegar solid brewing one Machine, it is to avoid technology and economic problems that technique transition brings, adapt to solid state fermentation turn over unstrained spirits, reflux technique requires, and meets solid-state The local flavor of fermented vinegar requires, the mechanization degree of lifting solid state fermentation.
Technical scheme: a kind of vinegar solid brewing all-in-one, including the tank body of Horizontal revolving tubular, also include spiral stirring Bar, elongated filter plate, spray equipment, breather pipe, drain pipe, described tank body one end offers charging aperture, the other end offers discharging Mouthful, described spiral stirring bar is arranged in described inner tank wall and between described charging aperture and described discharging opening, described ventilation Pipe is connected in described tank body;For the fermentation position of described tank body, described elongated filter plate is arranged above described tank body inner bottom part, with Form cavity between described tank base, described spray equipment is arranged in described tank body and is located above vinegar unstrained spirits, described go out liquid Pipe is arranged at described tank base.
Also include spiral reverse to deflector, described spiral reverse is arranged at the radial direction of described tank body to deflector, with described spiral shell To contrary, described spiral reverse is no less than the 1/3 of described spiral stirring bar quantity to the quantity of deflector to the spiral shell of conpound salto material strip.Spiral Reversely deflector prevents vinegar unstrained spirits from rotating at a slow speed with tank body in tank body and turns over and produce axial displacement during unstrained spirits so that vinegar unstrained spirits is axially distributed More equalize.
Described elongated filter plate is the arc arching upward upwards along described length of tank direction, in elongated filter plate width identical In the case of, increase the spatial volume of cavity.
The height value of the height maximum between described elongated filter plate and described tank base be tank diameter 1/10~ 1/4.
Its longitudinal section of filter opening on described elongated filter plate is trapezoid, is conducive to vinegar halogen or vinegar liquid to flow into cavity through filtering, Also reduce vinegar unstrained spirits to fall into cavity from filter opening simultaneously as far as possible.
Pore is offered on described breather pipe, above the vinegar unstrained spirits that described breather pipe is connected into described tank body, inside vinegar unstrained spirits, And in described cavity, vinegar unstrained spirits all with oxygen supply, and can be filtered to the blocking on elongated filter plate with inside up and down from cavity Hole is dredged.
Also include detent mechanism, described detent mechanism acts on and is in fermentation position when the rotation of described tank body stops it is ensured that tank Body rotation is all returned to fermentation position after stopping.
Also include plc automatic control system, device for detecting temperature, alcoholic strength monitoring device, acidity monitoring device, described The rotation start and stop of plc automatic control system operation associated tank body, pipeline opening and closing, piping flow, temperature monitoring, alcoholic strength monitoring, acid Degree monitoring etc..
Beneficial effect: compared with prior art, the utility model has the advantages that:
1st, vinegar unstrained spirits fermenting space and collective low vinegar halogen or the filtrate chamber drenching vinegar vinegar liquid on top are defined in tank body, will Pour ferment technique is combined with rotation zymotechnique, combines with pouring vinegar technique more simultaneously, realizes the Trinity, realize same Equipment multifunction, to greatest extent using equipment, improves utilization rate of equipment and installations;
2nd, tank body can make charge reach 60%, has the characteristics that solid state fermentation, to existing solid state fermentation, leaching process only Send out in superficial layer and carry out the mode of acetic fermentation and improved, rotation turn over unstrained spirits solve the vinegar unstrained spirits that leaching process leads to hardened, with And vinegar unstrained spirits hardened and the problems such as the vinegar unstrained spirits that causes supplies hypoxgia, to vinegar unstrained spirits up and down and interal supplying oxygen, realize that vinegar unstrained spirits is overall uniformly to be sent out Ferment, shortens fermentation period it is ensured that vinegar liquid has good local flavor;
3rd, equipment seal is higher, effectively reduces wine liquid and acetic acid volatilization, improves vinegar productivity, raw material availability improves about 10%;
4th, equipment can automatically control operation, need not manually operate, and automation, intelligence degree are high, have higher investment Benefit and cost performance.
Brief description
Fig. 1 is the utility model structural representation;
Fig. 2 is the top view of Fig. 1;
Fig. 3 removes the end view of end cap portion on the left of tank body for Fig. 1.
Specific embodiment
Below in conjunction with the accompanying drawings and specific embodiment, it is further elucidated with the utility model it should be understood that these embodiments are only used for The utility model is described rather than limits scope of the present utility model, after having read the utility model, art technology Personnel all fall within the application claims limited range to the modification of the various equivalent form of values of the present utility model.
A kind of vinegar solid brewing all-in-one, as illustrated in the accompanying drawings from 1 to 3, main inclusion tank body 1, spiral stirring bar 2, elongated filter Plate 3, spray equipment 4, breather pipe, drain pipe 5, spiral reverse to deflector 9, plc automatic control system, and temperature, alcoholic strength, Acidity monitoring device etc..Plc automatic control system controls whole equipment automatic operating, operation associated tank body rotation start and stop, pipe Road opening and closing, piping flow, temperature monitoring, alcoholic strength monitoring, acidity monitoring etc..Device for detecting temperature real-time monitoring vinegar unstrained spirits fermentation temperature Degree, alcoholic strength, the alcoholic strength of acidity monitoring device real-time monitoring vinegar unstrained spirits fermentation and acidity value, to grasp course of fermentation, feedback Signal makes corresponding operating instruction to plc automatic control system in good time.
Tank body 1 is horizontal revolving drum structure, and tank body is fixed with frame by supporting runner, drives tank body rotation by reducing motor Turn.Tank body 1 one end is provided with plectane, is provided with bucket-shaped charging aperture 6, is provided with feeding assembly, feeding assembly on the right side of plectane on the left of plectane For feed chute, tank body 1 other end is provided with discharge component, and discharge component is discharging chute, and discharge component is provided with discharging opening 7. Some spiral stirring bars 2 are provided between charging aperture 6 to discharging opening 7 on tank body 1 inwall.Band lamp also can be arranged on tank wall Visor, manhole etc..
In vinegar unstrained spirits sweat, tank body 1 most time of horizontal revolving drum fermentation tank is in halted state, during stopping Position is fixing, with this stop position of tank body for position of fermenting, to install elongated filter plate, elongated filter plate 3 is arranged at bottom in tank body 1 Fix above portion and with tank body, so that defining cavity 8, for collecting between elongated filter plate lower surface and tank base space Vinegar halogen or pouring vinegar vinegar liquid, elongated filter plate upper surface and tank body upper space define vinegar unstrained spirits fermenting space.Elongated filter plate can be Arc template that is plate or arching upward upwards along length of tank direction, the height value of cavity height maximum is tank body The 1/10~1/4 of diameter, its longitudinal section of the filter opening on elongated filter plate is preferably up-small and down-big trapezoid, is conducive to vinegar halogen or vinegar Liquid flows into cavity through filtering, and also reduces vinegar unstrained spirits simultaneously as far as possible and falls into cavity from filter opening.Spray equipment 4 be arranged in tank body 1 and It is located relatively above vinegar unstrained spirits, spray equipment has many showers, shower is elongated pipe it is ensured that vinegar unstrained spirits surface can be by liquid All pour, the liquid being preferably formed with shower ejection can pour in inner tank wall.Drain pipe 5 is arranged at tank body 1 bottom, goes out liquid The outlet of pipe is provided with filter screen, and drain pipe is provided with valve, and valve is manually controllable or automatically controls, and spray terminates shutoff valve Tank body can start to rotate behind the door, opens valve, drain pipe is divided into and connect liquid bath, according to connecing liquid level in liquid bath at the end of rotation Change, can pump out vinegar halogen to hold-up tank, carry out isothermal holding to hold-up tank, prevent the too low reduction product of return pipe vinegar halogen temperature Temperature, affects fermenting speed.
Breather pipe is elongated pipe, is connected in tank body 1, breather pipe offers pore, also can arrange air volume regulating valve.Ventilation Above vinegar unstrained spirits, be passed through compressed air into tank body provides fermentation required oxygen, in addition, at least one should be arranged to pipe principal set up Root breather pipe is in inside the vinegar unstrained spirits of fermentation position, should arrange at least one breather pipe and be in cavity 8, can be by elongated filter plate Filter opening supply in the vinegar unstrained spirits of top, close drain pipe 5 after, compressed air is passed through by this breather pipe, elongated filter plate can be filtered In hole, the tiny material of blocking extrudes, and recovers unimpeded filter effect.
Spiral reverse is arranged inside tank body 1 substantially in the radial direction to deflector 9, from spiral stirring bar 2 to tank body center Direction is arranged, can fix with spiral stirring bar.Spiral reverse to deflector and spiral stirring bar spiral shell to contrary, quantity is no less than spiral shell The 1/3 of conpound salto material strip quantity.Vinegar unstrained spirits rotates at a slow speed with tank body in tank body and when turning over unstrained spirits, spiral reverse can maintain vinegar unstrained spirits to deflector Do not produce axial displacement, axially distribution more equalizes to make vinegar unstrained spirits.
Frame is provided with detent mechanism, is used for acting on tank body 1 and is in fermentation position when rotation stops, keeping cavity to be located at Bottom.Detent mechanism can be limitation travel switch or photocell eye group.
Tank body terminates in fermentation position by detent mechanism, and to tank body, device for detecting temperature monitoring fermentation temperature reaches vinegar unstrained spirits pan feeding To requiring, plc automatic control system sends operational order, sprays vinegar halogen from spray equipment to vinegar unstrained spirits, complete after spray tank body from Row rotation carries out turning over unstrained spirits mixes and stirs, and turns over unstrained spirits and terminates, tank body terminates in fermentation position, fermentation ends by detent mechanism after a few circle of tank body rotation Afterwards, spray from spray equipment to vinegar unstrained spirits and drench vinegar water and carry out drenching vinegar, form filter layer using elongated filter plate and vinegar unstrained spirits, finished product vinegar is from going out Liquid pipe is discharged, and completes to drench vinegar operation.The two vinegar stostes pouring four pouring equally are drenched by above-mentioned technique.
The utility model, by solid state fermentation, pouring vinegar one, realizes same equipment multifunction, main body is solid state fermentation, tool There are solid state fermentation, two kinds of process advantages of pour ferment.Before drenching vinegar operation, according to set temperature value, full-automatic, intelligence is carried out Ferment control, including thermometric, the collection of vinegar halogen, spray, stirring, opens and closes automatically associated conduit valve etc., need not manually grasp Make.Using this equipment, in relatively uniform temperature fermentation (36~45 degree) of the full unstrained spirits body of maintenance, 12 days maturations of first examination, contract significantly Short fermentation period.
With respect to traditional acetic acid pithos zymotechnique, greatly improve efficiency and yield, greatly reduce labour intensity, It is the revolutionary product of acetic fermentation industry, brings huge economy and social benefit, this equipment is equally applicable to white wine, sauce The solid state fermentation of the foodstuffs such as oil.

Claims (8)

1. a kind of vinegar solid brewing all-in-one, the tank body (1) including Horizontal revolving tubular it is characterised in that: also include spiral and turn over Material strip (2), elongated filter plate (3), spray equipment (4), breather pipe, drain pipe (5), described tank body (1) one end offers charging aperture (6), the other end offers discharging opening (7), described spiral stirring bar (2) be arranged on described tank body (1) inwall and described enter Between material mouth (6) and described discharging opening (7), described breather pipe is connected in described tank body (1);
For the fermentation position of described tank body (1), described elongated filter plate (3) is arranged above described tank body (1) inner bottom part, and described Form cavity (8), described spray equipment (4) is arranged in described tank body (1) and is located above vinegar unstrained spirits between tank body (1) bottom, Described drain pipe (5) is arranged at described tank body (1) bottom.
2. a kind of vinegar solid brewing all-in-one according to claim 1 it is characterised in that: also include spiral reverse to water conservancy diversion Plate (9), described spiral reverse is arranged at the radial direction of described tank body (1) to deflector (9), with the spiral shell of described spiral stirring bar (2) to On the contrary, described spiral reverse is no less than the 1/3 of described spiral stirring bar (2) quantity to the quantity of deflector (9).
3. a kind of vinegar solid brewing all-in-one according to claim 1 it is characterised in that: described elongated filter plate (3) is The arc arching upward upwards along described tank body (1) length direction.
4. a kind of vinegar solid brewing all-in-one according to claim 1 it is characterised in that: described elongated filter plate (3) with The height value of the height maximum between described tank body (1) bottom is the 1/10~1/4 of tank diameter.
5. a kind of vinegar solid brewing all-in-one according to claim 1 it is characterised in that: on described elongated filter plate (3) Its longitudinal section of filter opening be trapezoid.
6. a kind of vinegar solid brewing all-in-one according to claim 1 it is characterised in that: offer on described breather pipe Pore, above the vinegar unstrained spirits that described breather pipe is connected into described tank body (1), inside vinegar unstrained spirits and in described cavity (8).
7. a kind of vinegar solid brewing all-in-one according to claim 1 it is characterised in that: also include detent mechanism, institute State when detent mechanism acts on described tank body (1) rotation stopping and be in fermentation position.
8. a kind of vinegar solid brewing all-in-one according to claim 1 it is characterised in that: also include plc and automatically control System, device for detecting temperature, alcoholic strength monitoring device, acidity monitoring device, the operation associated tank body of described plc automatic control system Rotation start and stop, pipeline opening and closing, piping flow, temperature monitoring, alcoholic strength monitoring, acidity monitoring etc..
CN201620852366.6U 2016-08-08 2016-08-08 All -in -one is made to vinegar solid state Active CN205893225U (en)

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Application Number Priority Date Filing Date Title
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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106244413A (en) * 2016-08-08 2016-12-21 江苏恒顺醋业股份有限公司 A kind of vinegar solid brewing all-in-one
CN106834082A (en) * 2017-03-25 2017-06-13 山西宇彤不锈钢科技有限公司 A kind of external coiled pipe type vinegar all-in-one
CN108707530A (en) * 2018-05-31 2018-10-26 泉州中翔生物技术有限公司 Vinegar solid-state quick fermentation technology
CN111518666A (en) * 2020-05-22 2020-08-11 镇江丹和醋业有限公司 Polypeptide type vinegar accelerated clarification process

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106244413A (en) * 2016-08-08 2016-12-21 江苏恒顺醋业股份有限公司 A kind of vinegar solid brewing all-in-one
CN106834082A (en) * 2017-03-25 2017-06-13 山西宇彤不锈钢科技有限公司 A kind of external coiled pipe type vinegar all-in-one
CN108707530A (en) * 2018-05-31 2018-10-26 泉州中翔生物技术有限公司 Vinegar solid-state quick fermentation technology
CN111518666A (en) * 2020-05-22 2020-08-11 镇江丹和醋业有限公司 Polypeptide type vinegar accelerated clarification process

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