CN205891345U - Flexible controlling means of baling press equipped weight wheel - Google Patents
Flexible controlling means of baling press equipped weight wheel Download PDFInfo
- Publication number
- CN205891345U CN205891345U CN201620688818.1U CN201620688818U CN205891345U CN 205891345 U CN205891345 U CN 205891345U CN 201620688818 U CN201620688818 U CN 201620688818U CN 205891345 U CN205891345 U CN 205891345U
- Authority
- CN
- China
- Prior art keywords
- baling press
- fixed pulley
- frame
- distribution wheel
- weighting distribution
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Abstract
The utility model relates to a flexible controlling means of baling press equipped weight wheel, which comprises a frame, equipped weight wheel, the fixed column, coil form packing silk, packing silk wire feeder, the baling press pressure disk, the rubber pad, the solenoid valve, pneumatic clamp splice, high pressurized air source and PLC controller, fixed column fixed mounting is in the frame, equipped weight wheel cup joints on the fixed column, the rubber pad cup joints the bottom at the fixed column, pneumatic clamp splice fixed mounting is in the one end of frame, the baling press pressure disk sets up the opposite side in the frame, pneumatic clamp splice is connected with high pressurized air source through air source pipe, the solenoid valve sets up on air source pipe, the solenoid valve is connected with PLC controller electricity, coiling form packing silk, pneumatic clamp splice, equipped weight wheel, packing silk wire feeder and baling press pressure disk and looping through the packing silk and link to each other, the packing silk passes from pneumatic clamp splice is middle. This controlling means can realize that equipped weight wheel intermittent type nature buffering formula descends, makes the whole result of use of equipped weight wheel good, has prolonged equipment life, effectively reduces equipment trouble and rates.
Description
Technical field
This utility model is related to a kind of rolled steel rod equipment, and more particularly, to a kind of rolled steel rod coils the counterweight of baling press
Wheel, concretely relates to a kind of control device coiling baling press weighting distribution wheel for Flexible Control rolled steel rod.
Background technology
Rolled steel rod baling press is used for the packing encapsulation that finished product is coiled, and before packing line sending, needs using weighting distribution wheel
Gravity draws in and smoothes out with the fingers straight one section of steel wire (silk of packing) and uses for wire feeder line sending.After packing terminates, platen returns to initial bit
When, weighting distribution wheel can be parked in midair because line has been seen off one section, and the electromagnetic valve of packing silk to be controlled obtains electric and then unclamps inlet wire
When, though now with the presence of frictional resistance, weighting distribution wheel still can be fallen with very big acceleration, and direct colliding surface platform is used for
The rubber blanket of buffering.Because weighting distribution wheel falls to, speed during ground surface platform is larger, and shock vibrations are fairly obvious, easily smash counterweight
Wheel.And larger because clashing into degree, its cushion pad is often damaged or flies out in groove.
Content of the invention
The purpose of this utility model is to provide a kind of baling press weighting distribution wheel flexible control device, this device overall construction design
Ingenious, easy to operate, in weighting distribution wheel bracing wire and straight packing silk can be smoothed out with the fingers for realizing weighting distribution wheel intermittence during wire feeder line sending
Buffer-type declines, thus being prevented effectively from weighting distribution wheel colliding surface platform at a relatively high speed, makes weighting distribution wheel entirety using effect good,
Extend service life of equipment, effectively reduce equipment failure rate.
To achieve these goals, the technical solution adopted in the utility model is, a kind of baling press weighting distribution wheel Flexible Control
Device, including frame, weighting distribution wheel, fixed column, coil shape packing silk, packing silk wire feeder, baling press platen, rubber blanket, electromagnetism
Valve, pneumatic fixture block, high-pressure air source and plc controller, described fixed column is fixedly mounted in frame, and described weighting distribution wheel is socketed in solid
On fixed column, described rubber blanket is socketed in the bottom of fixed column, and described pneumatic fixture block is fixedly mounted on one end of frame, described coiling
Shape packing silk is arranged on the side of frame, and described baling press platen is arranged on the opposite side of frame, and described packing silk wire feeder sets
Put in baling press platen side, described pneumatic fixture block is connected with high-pressure air source by gas source pipe, and described electromagnetic valve is arranged on
On gas source pipe, described electromagnetic valve is electrically connected with plc controller；Described coil shape packing silk, pneumatic fixture block, weighting distribution wheel, packing
Silk wire feeder and baling press platen pass sequentially through packing silk and are connected, and packing silk passes through in the middle of described pneumatic fixture block.
As of the present utility model a kind of improve, described frame is provided with the first fixed pulley and the second fixed pulley, described the
One fixed pulley and the second fixed pulley are symmetricly set on the both sides of fixed column, and described pneumatic fixture block is arranged on coil shape packing silk and the
On frame position between one fixed pulley, described pneumatic fixture block, the first fixed pulley, weighting distribution wheel, the second fixed pulley pass sequentially through to be beaten
Bag silk is connected.
As a kind of improvement of the present utility model, described frame is provided with the 3rd fixed pulley, described packing silk wire feeder position
Between the 3rd fixed pulley and baling press platen, the installation site of described 3rd fixed pulley and the installation site phase of the second fixed pulley
Vertically, the setting height(from bottom) of the 3rd fixed pulley and the position of the packing silk access aperture packed on silk wire feeder are consistent.
As a kind of improvement of the present utility model, described frame is provided with one group of photoswitch, the peace of described photoswitch
Dress height is consistent with the overhead height of rubber blanket, and described photoswitch is electrically connected with plc controller.
As of the present utility model a kind of improve, described plc controller includes cpu, power module, digital quantity (switch
Amount) input module and digital quantity output module, described power module powers for plc controller, described digital quantity input module with
Digital output module is all connected with cpu；Described digital output module is connected with electromagnetic valve, described digital quantity input module with
Photoswitch is connected.
As of the present utility model a kind of improve, described rubber blanket adopts rubber tyre, using fixing line by rubber tyre
It is fixed in the ground surface platform of described fixed column.
As a kind of improvement of the present utility model, the setting height(from bottom) of described pneumatic fixture block and described first fixed pulley or second
The setting height(from bottom) of fixed pulley is consistent.
As a kind of improvement of the present utility model, described frame includes crossbeam and vertical frame, and described beam vertical is arranged on perpendicular
The top of frame, described pneumatic fixture block, the first fixed pulley, the second fixed pulley, fixed column are all fixedly mounted on crossbeam, and the described 3rd
Fixed pulley and photoswitch are fixedly mounted in vertical frame.
As a kind of improvement of the present utility model, the quantity of one group of photoswitch is two, and a photoswitch is light
Emitter, another photoswitch is light receiver.
As a kind of improvement of the present utility model, described plc controller adopts Siemens s7-300plc.
With respect to prior art, overall construction design of the present utility model is ingenious, dismounting assembling convenient maintenance and replacement, cost
Relatively low, by the coordinated signals to electromagnetic valve and pneumatic fixture block for the plc controller on device, the intermittence of achievable weighting distribution wheel is delayed
Rush formula (i.e. flexible buffer formula) to decline, it is to avoid weighting distribution wheel clashes into rubber blanket and ground surface platform at a relatively high speed, and leads to weighting distribution wheel
Or rubber blanket is strongly clashed into and damages, effectively extend service life of equipment, save production cost, reduce packing regional environment
Noise, reduces ambient signals switch and breaks number of times, substantially reduce equipment failure rate；Cushioning effect is played in fixing column bottom simultaneously
Rubber blanket is arranged to low cost, firm durable rubber tyre, and buffering effect is more preferable.
Brief description
Fig. 1 is the structural representation of this utility model embodiment.
Fig. 2 is the electrical control block diagram of this utility model embodiment.
In figure: 1- frame, 2- weighting distribution wheel, 3- fixed column, 4- coil shape packing silk, 5- baling press platen, 6- electromagnetic valve, 7-
Pneumatic fixture block, 8- first fixed pulley, 9- second fixed pulley, 10- the 3rd fixed pulley, 11- packing silk wire feeder, 12- crossbeam, 13-
Vertical frame, 14- rubber blanket, 15- photoswitch a, 16- photoswitch b.
Specific embodiment
In order to deepen, to understanding and cognition of the present utility model, below in conjunction with the accompanying drawings this utility model to be further described
And introduction.
As shown in figure 1, a kind of baling press weighting distribution wheel 2 flexible control device, including frame 1, weighting distribution wheel 2, fixed column 3, disk
Web-like packing silk 4, packing silk wire feeder 11, baling press platen 5, rubber blanket 14, electromagnetic valve 6, pneumatic fixture block 7, high-pressure air source (figure
Not shown in) and plc controller (not shown), described fixed column 3 is fixedly mounted in frame 1, and described weighting distribution wheel 2 is socketed
In fixed column 3, described rubber blanket 14 is socketed in the bottom of fixed column 3, and described pneumatic fixture block 7 is fixedly mounted on the one of frame 1
End, described coil shape packing silk 4 is arranged on the side of frame 1, and described baling press platen 5 is arranged on the opposite side of frame 1, described
Packing silk wire feeder 11 is arranged on baling press platen 5 side, and described pneumatic fixture block 7 passes through gas source pipe (not shown) and height
Pressurized air source is connected, and described electromagnetic valve 6 is arranged on gas source pipe, and described electromagnetic valve 6 is electrically connected with plc controller；Described disk
The packing silk 4 sent on web-like packing silk 44 passes sequentially through pneumatic fixture block 7, weighting distribution wheel 2 gives baling press platen 5, silk 11 of packing
Pass through in the middle of described pneumatic fixture block 7.
Further, so that the frictional resistance between packing silk and weighting distribution wheel 2 is sufficiently small, and realize low further
Power line sending, arranges the first fixed pulley 8, the second fixed pulley 9 and the 3rd fixed pulley 10, described first fixed pulley 8 in described frame 1
It is symmetricly set on the both sides of fixed column 3 with the second fixed pulley 9, it is fixed that described pneumatic fixture block 7 is arranged on coil shape packing silk 4 and first
On frame 1 position between pulley 8, described pneumatic fixture block 7, the first fixed pulley 8, weighting distribution wheel 2, the second fixed pulley 9 pass sequentially through
Packing silk 11 is connected.The installation site of described 3rd fixed pulley 10 is perpendicular with the installation site of the second fixed pulley 9, the 3rd fixed cunning
The setting height(from bottom) of wheel 10 is consistent with the position of the packing silk access aperture packed on silk wire feeder 11.
Further, the peace of the setting height(from bottom) of described pneumatic fixture block 7 and described first fixed pulley 8 or the second fixed pulley 9
Dress height is consistent, thus the tension force of packing silk can be reduced further.
Described frame 1 includes crossbeam 12 and vertical frame 13, and described crossbeam 12 is vertically mounted on the top of vertical frame 13, described pneumatic
Fixture block 7, the first fixed pulley 8, the second fixed pulley 9, fixed column 3 are all fixedly mounted on crossbeam 12, described 3rd fixed pulley 10 He
Photoswitch is fixedly mounted in vertical frame 13.Described rubber blanket 14 adopts rubber tyre, using fixing line (as iron wire, rope etc.)
Rubber tyre is fixed in the ground surface platform of described fixed column 3.
Further, as shown in Fig. 2 described plc controller adopts Siemens s7-300plc, it includes cpu, power supply
Module, digital quantity input module and digital quantity output module, described power module is powered for plc controller, and described digital quantity is defeated
Enter module to be all connected with cpu with digital quantity output module；Described digital output module is connected with electromagnetic valve 6, described digital quantity
Input module is connected with photoswitch.
Further, in order to realize whether automatic detection weighting distribution wheel 2 drops down onto in ground surface platform, described frame 1 sets
There is one group of photoswitch, the setting height(from bottom) of described photoswitch is consistent with the overhead height of rubber blanket 14, and described light is established by cable
Close and electrically connect with plc controller.Wherein, the quantity of one group of photoswitch is two a and b, is symmetricly set on the two of rubber blanket 14
Side, a photoswitch a15 uses as light emitters, and another photoswitch b16 uses as light receiver.When joining
Roller 2 falls and can block the light that photoswitch a15 sends when putting in place, and this is believed after not receiving light by photoswitch b16
Number plc controller is reached by digital quantity input module, controller can stop intermittent decline process.
In the present embodiment, when silk wire feeder 11 of packing advances packing, weighting distribution wheel 2 rises, and after packing silk wire feeder 11
When returning, weighting distribution wheel 2 falls.The falling head of weighting distribution wheel 2 about 2m, before being provided without this control device, the decline of weighting distribution wheel 2
Time about 0.85s, weighting distribution wheel 2 from static start to fall to the speed of landing rubber blanket 14 be about 4.76m/s, therefore to rubber
There is larger impulsive contact force in pad 14 and ground.
After using this control device, coordinated signals can be realized to electromagnetic valve 6 and pneumatic fixture block 7 by plc controller,
Plc controller obtains electric and dead electricity by electromagnetic valve 6 is intermittent, thus intermittently controlling unclamping and clamping two of pneumatic fixture block 7
The state of kind, and then realize the decline process that flexible buffer formula controls weighting distribution wheel 2.Particularly as follows: drawing in one when weighting distribution wheel 2 prepares whereabouts
Section packing silk when smoothing out with the fingers straight, first plc controller control electromagnetic valve 6 electric 500ms opens pneumatic fixture block 7 and then unclamps packing silk
Weighting distribution wheel 2 is allowed to accelerate under gravity to decline a segment distance drive packing silk inlet wire, then plc controller controls electromagnetic valve 6
Dead electricity 200ms closes pneumatic fixture block 7 and then clamping packing silk allows weighting distribution wheel 2 slow down a segment distance drive packing silk inlet wire,
Followed by plc controller electromagnetic valve 6 electric 500ms open pneumatic fixture block 7 so that unclamp packing silk allow weighting distribution wheel 2 accelerate decline one
Segment distance, then plc controller control electromagnetic valve 6 dead electricity 200ms to close pneumatic fixture block 7 and then clamp packing silk and allow weighting distribution wheel 2
Slow down a segment distance, last plc controller control electromagnetic valve 6 obtains electric about 260ms and opens pneumatic fixture block 7 and then unclamp packing
Silk allows weighting distribution wheel 2 to accelerate to decline until dropping down onto ground surface platform, and when photoswitch detects weighting distribution wheel 2, plc controller stops control
Electromagnetic valve 6 processed.In the presence of this control device, whole decline process in fixed column 3 for the weighting distribution wheel 2 experienced three pines altogether
Open acceleration decline and clamping twice slow down, 1.66s when shared, the speed that weighting distribution wheel 2 drops down onto on rubber tyre is 1.5m/s,
With before land speed 4.76m/s compared be greatly decreased, clash into vibrations and substantially reduce.Simultaneously as rubber tyre is circle
Shape, is socketed and is fixed in the ground surface platform of fixed column 3 with iron wire, compares traditional rubber blanket 14, and tire socket is installed more
Firmly, buffering effect is also more preferable.
It should be noted that above-described embodiment, not it is used for limiting protection domain of the present utility model, in above-mentioned technical side
On the basis of case, done equivalents or replacement each fall within this utility model scope of the claimed protection.Will in right
In asking, word "comprising" does not exclude the presence of element not listed in the claims.Word first, second and the use of third class
Do not indicate that any order, these words can be construed to title.
Claims (10)
1. a kind of baling press weighting distribution wheel flexible control device it is characterised in that: include frame, weighting distribution wheel, fixed column, coil shape are beaten
Bag silk, packing silk wire feeder, baling press platen, rubber blanket, electromagnetic valve, pneumatic fixture block, high-pressure air source and plc controller, described
Fixed column is fixedly mounted in frame, and described weighting distribution wheel is socketed in fixed column, and described rubber blanket is socketed in the bottom of fixed column,
Described pneumatic fixture block is fixedly mounted on one end of frame, and described coil shape packing silk is arranged on the side of frame, described baling press
Platen is arranged on the opposite side of frame, and described packing silk wire feeder is arranged on baling press platen side, and described pneumatic fixture block passes through
Gas source pipe is connected with high-pressure air source, and described electromagnetic valve is arranged on gas source pipe, and described electromagnetic valve is electrically connected with plc controller
Connect；Described coil shape packing silk, pneumatic fixture block, weighting distribution wheel, packing silk wire feeder and baling press platen pass sequentially through packing silk
It is connected, packing silk passes through in the middle of described pneumatic fixture block.
2. baling press weighting distribution wheel flexible control device as claimed in claim 1 is it is characterised in that described frame is provided with first
Fixed pulley and the second fixed pulley, described first fixed pulley and the second fixed pulley are symmetricly set on the both sides of fixed column, described pneumatic
Fixture block is arranged on the frame position that coil shape is packed between silk and the first fixed pulley, described pneumatic fixture block, the first fixed pulley, joins
Roller, the second fixed pulley pass sequentially through packing silk and are connected.
3. baling press weighting distribution wheel flexible control device as claimed in claim 2 is it is characterised in that described frame is provided with the 3rd
Fixed pulley, described packing silk wire feeder is located between the 3rd fixed pulley and baling press platen, the installation position of described 3rd fixed pulley
Put perpendicular with the installation site of the second fixed pulley, the setting height(from bottom) of the 3rd fixed pulley is connect with the packing silk on packing silk wire feeder
The position entering hole is consistent.
4. baling press weighting distribution wheel flexible control device as claimed in claim 3 is it is characterised in that described frame is provided with one group
Photoswitch, the setting height(from bottom) of described photoswitch is consistent with the overhead height of rubber blanket, and described photoswitch is controlled with plc
Device electrical connection processed.
5. baling press weighting distribution wheel flexible control device as claimed in claim 1 is it is characterised in that described plc controller includes
Cpu, power module, digital quantity input module and digital quantity output module, described power module is powered for plc controller, described
Digital quantity input module is all connected with cpu with digital quantity output module；Described digital output module is connected with electromagnetic valve, described
Digital quantity input module is connected with photoswitch.
6. baling press weighting distribution wheel flexible control device as claimed in claim 1 is it is characterised in that described rubber blanket adopts rubber
Tire.
7. baling press weighting distribution wheel flexible control device as claimed in claim 2 is it is characterised in that the installation of described pneumatic fixture block
Height is consistent with the setting height(from bottom) of described first fixed pulley or the second fixed pulley.
8. baling press weighting distribution wheel flexible control device as claimed in claim 4 it is characterised in that described frame include crossbeam and
Vertical frame, described beam vertical is arranged on the top of vertical frame, and described pneumatic fixture block, the first fixed pulley, the second fixed pulley, fixed column are equal
It is fixedly mounted on crossbeam, described 3rd fixed pulley and photoswitch are fixedly mounted in vertical frame.
9. baling press weighting distribution wheel flexible control device as described in claim 4 or 8 is it is characterised in that one group of photoswitch
Quantity is two, and a photoswitch is light emitters, and another photoswitch is light receiver.
10. baling press weighting distribution wheel flexible control device as claimed in claim 5 is it is characterised in that described plc controller adopts
Siemens s7-300plc.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620688818.1U CN205891345U (en) | 2016-07-04 | 2016-07-04 | Flexible controlling means of baling press equipped weight wheel |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620688818.1U CN205891345U (en) | 2016-07-04 | 2016-07-04 | Flexible controlling means of baling press equipped weight wheel |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN205891345U true CN205891345U (en) | 2017-01-18 |
Family
ID=57771806
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201620688818.1U Active CN205891345U (en) | 2016-07-04 | 2016-07-04 | Flexible controlling means of baling press equipped weight wheel |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN205891345U (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106005529A (en) * | 2016-07-04 | 2016-10-12 | 江苏永钢集团有限公司 | Flexible control device for counter weight wheel of packaging machine and control method thereof |
| CN108394577A (en) * | 2018-05-04 | 2018-08-14 | 山东钢铁股份有限公司 | A kind of high line automatic packing machine paying off system |
| CN110963108A (en) * | 2019-12-24 | 2020-04-07 | 江苏永钢集团有限公司 | Novel high-speed wire rod baling press counter weight device |
| CN110963108B (en) * | 2019-12-24 | 2024-05-14 | 江苏永钢集团有限公司 | Novel counterweight device of high-speed wire packer |
-
2016
- 2016-07-04 CN CN201620688818.1U patent/CN205891345U/en active Active
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106005529A (en) * | 2016-07-04 | 2016-10-12 | 江苏永钢集团有限公司 | Flexible control device for counter weight wheel of packaging machine and control method thereof |
| CN106005529B (en) * | 2016-07-04 | 2018-10-16 | 江苏永钢集团有限公司 | A kind of baling press weighting distribution wheel flexible control device and its control method |
| CN108394577A (en) * | 2018-05-04 | 2018-08-14 | 山东钢铁股份有限公司 | A kind of high line automatic packing machine paying off system |
| CN108394577B (en) * | 2018-05-04 | 2023-12-19 | 山东钢铁股份有限公司 | High-speed wire automatic packing machine paying-off system |
| CN110963108A (en) * | 2019-12-24 | 2020-04-07 | 江苏永钢集团有限公司 | Novel high-speed wire rod baling press counter weight device |
| CN110963108B (en) * | 2019-12-24 | 2024-05-14 | 江苏永钢集团有限公司 | Novel counterweight device of high-speed wire packer |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN205891345U (en) | Flexible controlling means of baling press equipped weight wheel | |
| CN206985546U (en) | A kind of trolley lifting mechanism | |
| CN107594882A (en) | The lowering or hoisting gear of double-legged same table and the same table containing the lowering or hoisting gear | |
| CN204345258U (en) | A kind of head that fills can the cylinder filling frame of automatic lifting band device for monitoring temperature | |
| CN102564876A (en) | Chair vertical impact test device and test method | |
| CN106542456A (en) | A kind of main lifting brakes of the full balanced vertical ship lift of winding type | |
| CN106005529B (en) | A kind of baling press weighting distribution wheel flexible control device and its control method | |
| CN201535156U (en) | Anti-falling device for counterweight of oil pumping unit | |
| CN102758282B (en) | Safety protection device for automatic doffing roving machine | |
| CN108247612A (en) | A kind of Intelligent Truss Structures robot | |
| CN207175149U (en) | A kind of adjusting means of elevator wire rope tension force | |
| CN111217280B (en) | Optical fiber disc clamping and lifting device capable of clamping by moving integrally | |
| CN204415415U (en) | A kind of low-floor rail vehicle bogie truck | |
| CN217417429U (en) | Suction and discharge crown block with environment-friendly roasting suction pipe | |
| CN208157206U (en) | Casing reinforcement device when a kind of transformer is integrally transported | |
| CN202809091U (en) | Safety protector for platform of automatic doffing roving machine | |
| CN212769679U (en) | Stacker overload prevention device | |
| CN108597753A (en) | Casing reinforcement device and method when a kind of transformer is integrally transported | |
| CN104998425B (en) | Demonstration flight device | |
| CN201694684U (en) | Adjustable steel strand release machine | |
| CN207110597U (en) | A kind of multi-storied garage | |
| CN105060020A (en) | Automatic tensioning device for winding machine | |
| CN205294394U (en) | Automatic coil unloading device | |
| CN208761110U (en) | A kind of solar photovoltaic assembly turnover pallet | |
| CN105762699B (en) | The boom hoisting of the automobile-used equipment handling of electric power overhaul |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant |