CN205886572U - Petrochemical acidic tail gas processing system - Google Patents

Petrochemical acidic tail gas processing system Download PDF

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Publication number
CN205886572U
CN205886572U CN201620739271.3U CN201620739271U CN205886572U CN 205886572 U CN205886572 U CN 205886572U CN 201620739271 U CN201620739271 U CN 201620739271U CN 205886572 U CN205886572 U CN 205886572U
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water
absorption tower
treatment liquid
neutralizing treatment
pump
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金圃明
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Beijing Huafu Engineering Co Ltd
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Beijing Huafu Engineering Co Ltd
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Abstract

The utility model discloses a petrochemical acidic tail gas processing system, including heat exchanger, alkali lye absorption tower, water wash column, alkali lye pond, lye pump, neutralizing treatment liquid circulating pump, water washing liquid circulating pump, technology water pump and water tank, the alkali lye absorption tower links to each other with the lower part of water wash column, and the bottom on alkali lye absorption tower is equipped with neutralizing treatment liquid storage area, and the bottom of water wash column is equipped with water washing liquid memory area, and neutralizing treatment liquid storage area be less than water washing liquid memory area, and water washing liquid memory area is equipped with the orientation neutralizing treatment liquid storage area's overflow mouth, neutralizing treatment liquid storage area pass through the continuous component circulation circuit in neutralizing treatment liquid circulating pump and alkali lye absorption tower, water washing liquid circulating pump and the continuous circulation circuit of component of water wash column are passed through to water washing liquid memory area, the alkali lye pond pass through the lye pump with the alkali lye absorption tower links to each other, the water tank pass through the technology water pump with heat exchanger, alkali lye absorption tower, water wash column link to each other respectively. Rely on gas to follow power and gaseous performance own that the venturi absorption tower obtained, reduced equipment area, reduced the investment.

Description

Petrochemical industry acid tail gas processing system
Technical field
This utility model is related to a kind of petrochemical industry energy-conserving and environment-protective technology, at more particularly, to a kind of petrochemical industry acid tail gas Reason system.
Background technology
Petroleum chemical industry dehydrogenation project regeneration tail gas contain hcl, so2And cl2Deng acid gas contaminants, it is discharged into big Serious environment pollution in gas is it is necessary to removal can discharge air after reaching environmental protection standard.Domestic medium-sized and small enterprises all can be because of throwing Money high and directly by exhaust emissions in air, serious pollutes environment.
Utility model content
The purpose of this utility model be provide a kind of process is simple, energy-saving and environmental protection, take up an area less, the oil of high treating effect Chemical industry acid tail gas processing system.
The purpose of this utility model is achieved through the following technical solutions:
Petrochemical industry acid tail gas processing system of the present utility model, including heat exchanger, alkali liquor absorption tower, water scrubber, alkali Liquid pool, lye pump, neutralizing treatment liquid circulating pump, water washing liquor circulating pump, technique water pump and water tank;
Described alkali liquor absorption tower is connected with the bottom of water scrubber, and the bottom of described alkali liquor absorption tower is provided with the storage of neutralizing treatment liquid Area, the bottom of described water scrubber is provided with water washing liquor memory block, and described neutralizing treatment liquid storage area is less than described water washing liquor storage Area, and described water washing liquor memory block is provided with the overfall of described neutralizing treatment liquid storage area;
Described neutralizing treatment liquid storage area is connected with described alkali liquor absorption tower by described neutralizing treatment liquid circulating pump and constitutes circulation Loop, described water washing liquor memory block by washing with water liquid circulating pump be connected with water scrubber composition closed circuit;
Described alkali liquor pond is connected with described alkali liquor absorption tower by described lye pump, and described water tank is by described technique water pump It is respectively connected with described heat exchanger, alkali liquor absorption tower, water scrubber.
The petrochemical industry of this utility model embodiment offer is provided by the technical scheme that above-mentioned this utility model provides Acid tail gas processing system, relies on gas to absorb from venturi due to by alkali liquor absorption tower together with washing tower bottom UNICOM Tower obtain power and gas itself performance, by the bottom of water scrubber, and carrying out from bottom to top absorb, purify after have water Wash top of tower to discharge.Such mode decreases occupation area of equipment.Decrease investment.
Brief description
The structural representation of the petrochemical industry acid tail gas processing system that Fig. 1 provides for this utility model embodiment.
Specific embodiment
This utility model embodiment will be described in further detail below.
Petrochemical industry acid tail gas processing system of the present utility model, its preferably specific embodiment is:
Follow including heat exchanger, alkali liquor absorption tower, water scrubber, alkali liquor pond, lye pump, neutralizing treatment liquid circulating pump, water washing liquor Ring pump, technique water pump and water tank;
Described alkali liquor absorption tower is connected with the bottom of water scrubber, and the bottom of described alkali liquor absorption tower is provided with the storage of neutralizing treatment liquid Area, the bottom of described water scrubber is provided with water washing liquor memory block, and described neutralizing treatment liquid storage area is less than described water washing liquor storage Area, and described water washing liquor memory block is provided with the overfall of described neutralizing treatment liquid storage area;
Described neutralizing treatment liquid storage area is connected with described alkali liquor absorption tower by described neutralizing treatment liquid circulating pump and constitutes circulation Loop, described water washing liquor memory block by washing with water liquid circulating pump be connected with water scrubber composition closed circuit;
Described alkali liquor pond is connected with described alkali liquor absorption tower by described lye pump, and described water tank is by described technique water pump It is respectively connected with described heat exchanger, alkali liquor absorption tower, water scrubber.
Described alkali liquor absorption tower is venturi absorption tower, and its top is provided with Venturi tube.
Described water scrubber is packed tower, and described washing midsection arranges 2-3 section packing section, and described water scrubber epimere setting is de- Day with fog, described defogging device top arranges spray thrower.
Described neutralizing treatment liquid storage area is provided with box neutralizing treatment liquid seal pot, and described water washing liquor memory block is provided with box water Cleaning mixture seal pot.
Described heat exchanger is phase-change type heat exchanger, and cold medium is air, thermal medium is acid tail gas.
Alkali liquor in described alkali liquor pond supplements sodium hydroxide according to 3% amount.
Solution in described box neutralizing treatment liquid seal pot is mixed liquid measure according to 30% sodium sulfite and discharges with sodium chloride.
Petrochemical industry acid tail gas processing system of the present utility model, can remove hcl, the sh containing in regeneration tail gas2、 so2And cl2Deng acid gas contaminants, reach the environmental protection standard that can discharge air.The waste heat of tail gas can produce low-pressure steam for outer Boundary uses.Greatly reduce cost of investment, have good promotion prospect it is contemplated that domestic refinery market in c3/c4 field of comprehensive utilization Not lower 50 sets of demand, the overall market amount of money is more than 5,000,000,000 yuan.
This utility model adopts sodium hydrate aqueous solution washing absorption know-why, in removing dehydrogenation unit regeneration tail gas hcl、sh2、so2And cl2, clearance respectively reaches 99%, 97%, 98% and 90%.
Dehydrogenation unit regeneration tail gas and softened water through the laggard scrubbing tower of heat exchanger heat exchange, with the sodium hydroxide in scrubbing tower Solution counter current contacting, absorbs hcl, sh therein2、so2And cl2Deng sour gas, sour gas by after alkali liquor absorption, then through net Water spray removes gas exhausting device after remaining material, discharges gas and reaches environment protection emission requirement.
Reaction mechanism of the present utility model is:
Sodium hydroxide absorption chlorine tail gas equation:
2naoh+cl2=nacl+naclo+h2o
Sodium hydroxide absorbs sh2Tail gas equation:
Sodium hydroxide is a small amount of: naoh+h2S==nahs+h2o
Sodium hydroxide is excessive: 2naoh+h2S==na2s+2h2o
Sodium hydroxide absorbs so2Tail gas equation:
2naoh+so2 (a small amount of)=na2so3+h2o
Naoh+so2 (excessive)=nahso3
If appropriate, between n (naoh)/n (so2)=1---2, na2so3 and nahso3 has entirely.
As: n (naoh)/n (so2)=3/2 chemical equation is:
3naoh+2so2=na2so3+nahso3+h2o
Sodium hydroxide absorption hcl tail gas equation:
Naoh+hcl=nacl+h2o
Sodium hydroxide absorbs cl2Tail gas equation:
Cl2+2naoh=nacl+naclo+h2o
After of the present utility model process, hcl, sh2、so2And cl2Clearance respectively reaches 99%, 97%, 98% and 90%.
This processing system include heat exchanger, alkali liquor absorption tower, Venturi scrubber, water scrubber, defogging device, adsorbent, The capital equipments such as alkali liquor pond, water tank, multiple pump, connect into technological process according to technological requirement successively.
Described heat exchanger is phase-change type heat exchanger, and thermal medium is high-temperature flue gas, and cold medium is normal temperature air, and high-temperature flue gas enter Enter space and select inconel 600 material, air space selects carbon steel material, it is empty that the air after heat exchange enters stove as heating furnace Gas.
Described alkali liquor absorption tower is venturi absorption tower, arranges bent portion between described absorption tower and described Venturi tube Point, described bent tube section connects described absorption tower and described Venturi tube.Circulation alkali liquor is recycled into Venturi tube and absorption tower
The built-in defogging device in water scrubber upper strata, defogging device is made up of tinsel or nonmetal wire.Gas-liquid filter net nonmetallic Silk is formed by multiply non-metallic fibers twisting, also can be sub-thread nonmetal wire.This silk screen defogging device not only can filter and be suspended in gas Larger alkali liquor liquid foam in stream, and less and small alkali liquor foam can be filtered, be widely used in chemical industry, oil, tower manufacture, In gas-liquid separation device in the industries such as pressure vessel.
Water scrubber lower end is sorbent segment, is provided with adsorbent, and water scrubber epimere adopts Water spray processing mode, under water scrubber Duan Caiyong circulation alkali liquor is processed, and alkali liquor is entered after being boosted by pump and delivers to absorption tower hypomere and recycle.
Alkali liquor absorption tower bottom is connected with water scrubber bottom, when concentration of lye is not up to standard, the sodium sulfate of two tower bottoms, Sodium sulfide, sodium chloride solution periodic exhaustion are sent outside battery limit (BL).
The described sour gas entering venturi alkali liquor absorption tower top is from top to bottom through alkali liquor absorption removing high concentration sulfuration The Korrosionsmediums such as hydrogen, sulfur dioxide, chlorine, then enter water scrubber from the bottom to top, through washing the solution spraying of tower bottom and filling out After material filters, gas enters discharges clean gas with after the defogging device under water purification spray from washing top of tower through technique.
Can effectively be processed containing Korrosionsmediums such as high-concentration hydrogen sulfide, sulfur dioxide, chlorine according to this utility model High-temperature tail gas so that the tail gas after processing can reach environment protection emission and requires, adopt and high-temperature tail gas heat exchange simultaneously, reclaim this Partial heat energy produces steam.
Technological process of the present utility model is as follows:
Venturi caustic wash tower, the alkali liquor counter current contacting with tower top spray, tail is entered after process tail gas heat exchange containing sour gas Sour gas in gas generates salt with alkaline reaction, is down to washing tower bottom, the bottom setting whereabouts liquid of caustic wash tower collects liquid zone, area Interior solution is delivered to Venturi tube top through intermediate booster pump and is recycled.Gas in bottom of towe from bottom to top to water scrubber upper flow, Bottom of towe solution is delivered to inner-tower filling material layer top by the bottom of towe pump of water scrubber, and technique water pump delivers to technique clean water on defogging device Portion, from the next gas in venturi caustic wash tower bottom at water tower bottom from bottom to top to water scrubber upper flow, gas sequentially passes through to be filled out Material section bottom of towe solution rinses, after the washing of defogging device cleaning technology water, eliminate hydrogen sulfide in sour gas, sulfur dioxide, chlorine The Korrosionsmediums such as gas and remaining alkali liquor etc., through washing top of tower discharger.
Innovative point:
1st, by alkali liquor absorption tower together with washing tower bottom UNICOM, rely on the power that gas obtains from venturi absorption tower With the performance of gas itself, by the bottom of water scrubber, and carrying out from bottom to top absorb, purify after have washing top of tower row Go out.Such mode decreases occupation area of equipment.Decrease investment.
Advantage:
1st, apply phase-change type heat exchanger, improve heat exchange efficiency:
Phase-change heat-exchanger is the process with material phase transformation, and high, medium and low temperature flue gas heat maximum absorption is converted transmission Heat exchange, reduces high-temperature flue gas the new type heat exchanger of safe and efficient recycling.
Every equipment is according to flue-gas temperature, exhaust gas volumn, smoke components, flue size, air intake, water outlet and air-introduced machine position etc. Factor considers design, reclaims senior middle school's low temperature fume waste heat and recycles
Have and will not produce incoagulable gas, working solution body heat physical property will not be made to deteriorate, so that envelope material is corroded and dissolve.
Cold water and cold wind can be heated simultaneously, also can close either party, heated water and gas temperature can also be adjusted, Belong to domestic initiation.
The control system of heat exchanger is installed energy-saving benefit and is calculated display system in real time, can be according to real-time flue-gas temperature and cold Medium temperature difference measuring and calculating display energy-saving benefit, and there is transporting function, Energy-saving Data just can be observed without the scene that reaches.
Energy-saving benefit is high, and in the case of ensureing that heating surface is not subject to cold end corrosion, phase transformation switching heat-exchanger can be by exhaust gas temperature Drop to lower, when exhaust gas temperature is reduced to 115 degree, the energy-saving effect of phase transformation switching heat-exchanger is more notable.
2nd, this utility model reclaims the heat energy in tail gas by phase-change heat-exchanger, produces steam, improves utilization rate of waste heat, Reduce plant energy consumption.
3rd, this utility model uses Flue Gas Desulfurization Technology with Venturi Scrubber, and it is less, de- that it is mainly characterized by voltage loss Sulphur efficiency height, equipment availability height, high degree of automation, required operation maintenance personnel are few, specific energy consumption is relatively low.
4th, efficiently process the corrosivity such as hydrogen chloride containing high concentration, sulfur dioxide, chlorine by way of alkali liquor absorption to be situated between The high-temperature tail gas of matter are so that the tail gas after processing can reach environment protection emission and require.
5th, adopt venturi alkali liquor absorption tower, improve desulfurized effect compared with merely using common alkali liquor absorption tower More than 15%.
6th, this utility model process is simple, compared with the Acidic Gas Treating system of same type, decreases adsorption tower, investment Few, operating cost low cost.
Specific embodiment:
As shown in figure 1, acid tail gas be petrochemical industry, Coal Chemical Industry process units discharge chloride, sulfur high temperature waste gas, Wherein hydrogen chloride content is 0.3-0.5v%, and content of sulfur dioxide is 0.03-0.04v%, and chlorine content is 0.05-0.08v%. Thermal medium is chloride, sulfur tail gas enters from the tower top of venturi alkali liquor absorption tower 2 to after 80 degree through phase-change heat-exchanger e-1 heat exchange, cold Medium softened water generates 0.4mpa steam carrying device after heat exchange or is instrument gas in device.
The naoh aqueous solution that mass fraction is 12% is extracted out and neutralizing treatment liquid circulating pump by lye pump p-1 by alkali liquor pond v-4 The liquid mixing containing sodium sulfite and sodium chloride of the alkali liquor absorption tower t-2 bottom of p-2 conveying sends into venturi alkali liquor absorption In the spray thrower of top of tower, neutralizing treatment liquid circulating pump p-3 is by the liquid containing sodium sulfite and sodium chloride for the alkali liquor absorption tower bottom Body (sig water) is sent in the bottom spray thrower of the gas liquid mixture that Venturi tube sprays, and then weighs in sour gas and tower The sig water of portion's spray and the high alkali liquid counter current contacting successively of tower top spray, the sour gas in tail gas generates salt with alkaline reaction, It is down to bottom of towe.
Technique water pump p-5 delivers to technique clean water in the spray thrower on water scrubber t-3 defogging device top;The water washing of bottom of towe Liquid circulating pump p-4 delivers to bottom of towe sig water above filler in the middle part of water scrubber (described filler is preferably graphite Raschig ring filler) In spray thrower, the water in water tank v-5 is delivered to the spray thrower above water scrubber defogging device by technique water pump p-5.
The gas coming from alkali liquor absorption bottom of towe from washing tower bottom from lower to upper successively through packing section-spray and defogging device- After spray by water scrubber t-3 tower top discharge, after testing by hydrogen chloride content in water scrubber t-3 tower top expellant gas≤ 0.86ppm, content of sulfur dioxide≤0.9ppm, chlorine content is≤0.9ppm.
The above, only this utility model preferably specific embodiment, but protection domain of the present utility model is not It is confined to this, any those familiar with the art, in the technical scope that this utility model discloses, can readily occur in Change or replacement, all should cover within protection domain of the present utility model.Therefore, protection domain of the present utility model should It is defined by the protection domain of claims.

Claims (5)

1. a kind of petrochemical industry acid tail gas processing system is it is characterised in that include heat exchanger, alkali liquor absorption tower, water scrubber, alkali Liquid pool, lye pump, neutralizing treatment liquid circulating pump, water washing liquor circulating pump, technique water pump and water tank;
Described alkali liquor absorption tower is connected with the bottom of water scrubber, and the bottom of described alkali liquor absorption tower is provided with neutralizing treatment liquid storage area, The bottom of described water scrubber is provided with water washing liquor memory block, and described neutralizing treatment liquid storage area is less than described water washing liquor memory block, And described water washing liquor memory block is provided with the overfall of described neutralizing treatment liquid storage area;
Described neutralizing treatment liquid storage area is connected with described alkali liquor absorption tower by described neutralizing treatment liquid circulating pump and constitutes closed circuit, Described water washing liquor memory block by washing with water liquid circulating pump be connected with water scrubber composition closed circuit;
Described alkali liquor pond is connected with described alkali liquor absorption tower by described lye pump, and described water tank is by described technique water pump and institute State heat exchanger, alkali liquor absorption tower, water scrubber are respectively connected with.
2. petrochemical industry acid tail gas processing system according to claim 1 is it is characterised in that described alkali liquor absorption tower is Venturi absorption tower, its top is provided with Venturi tube.
3. petrochemical industry acid tail gas processing system according to claim 2 is it is characterised in that described water scrubber is filler Tower, described washing midsection arranges 2-3 section packing section, and described water scrubber epimere arranges defogging device, the setting of described defogging device top Spray thrower.
4. petrochemical industry acid tail gas processing system according to claim 3 is it is characterised in that described neutralizing treatment liquid stores Area is provided with box neutralizing treatment liquid seal pot, and described water washing liquor memory block is provided with box water washing liquor seal pot.
5. petrochemical industry acid tail gas processing system according to claim 4 is it is characterised in that described heat exchanger is phase transformation Formula heat exchanger.
CN201620739271.3U 2016-07-13 2016-07-13 Petrochemical acidic tail gas processing system Active CN205886572U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105536474A (en) * 2015-12-24 2016-05-04 浙江埃森化学有限公司 Device for removing hydrogen fluoride from tail gas by virtue of dynamic waves and implementation method for device
CN105944544A (en) * 2016-07-13 2016-09-21 北京华福工程有限公司 Petrochemical acidic tail gas treatment system

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105536474A (en) * 2015-12-24 2016-05-04 浙江埃森化学有限公司 Device for removing hydrogen fluoride from tail gas by virtue of dynamic waves and implementation method for device
CN105536474B (en) * 2015-12-24 2018-03-27 浙江埃森化学有限公司 A kind of device and its implementation that hydrogen fluoride in tail gas is removed using dynamic wave
CN105944544A (en) * 2016-07-13 2016-09-21 北京华福工程有限公司 Petrochemical acidic tail gas treatment system

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