A kind of single level battery
Technical field
The application relates to battery technology field, particularly relates to a kind of single level battery.
Background technology
Traditional sealed lead acid battery, one of its shortcoming is: the side of being disposed vertically used by battery pole plates in the inner
Formula and the electrolyte stratification phenomena that causes;Electrolyte stratification phenomena, the i.e. polarization phenomena of concentration of electrolyte difference, this is battery capacity
Decline and the one of the main reasons of the lost of life.
By cell making process and the improvement of this body structure of battery, occur in that now a kind of horizon battery, level electricity
Pond is to be used the mode of horizontal positioned to gain the name by battery pole plates in the inner.Horizon battery is put due to its battery pole plates level
Put, thus the problem overcoming conventional batteries electrolyte stratification.The pole plate of horizon battery is horizontal quasi bipolar structure, and it is at lead
The half painting positive active material of web plate grid is as positive plate, and second half painting negative electrode active material at this lead fabric plate is negative pole
Plate, leaves the space of about 10mm between the positive negative active material of double polarity plate, with spraying Colophonium isolation, prevent short circuit.Level is double
Double polarity plate in polarity lead-acid battery is according to from left to right, and from top to bottom, the positive/negative plate on double polarity plate is staggered to be put
The order put is placed, and being the most all coated with by barrier film of every pole plate, assembles finally by some sheet materials and battery case.
After being completed, in addition it is also necessary to through acid filling, chemical conversion, and by filling wax, bipolar plates unit compartment space is filled, to increase electricity
The anti-shake performance in pond, reduces unit compartment acid solution and the vibration of acid gas, to reduce the self discharge amount of battery simultaneously.
Horizontal double pole lead-acid battery of the prior art, there is problems in that
1, being coated in respectively on same plate due to positive active substance and negative active material such as lead plaster, this causes weighing double
Pole plate gross weight and cannot distinguish accurately control unipolar plate weight, it is impossible to keep battery with two side terminals, when the positive and negative activity on coated plate
When material proportion deviation ratio is bigger, the deep discharge service life of battery can be had a strong impact on;
2, in cell production process, it is melted into again after acid filling, needs after chemical conversion to discharge acid more than needed, use
Placing the mode that nature flows out, inside battery particularly connects and has residual acid solution on the spongy lead between two pole groups.And work as acid discharge
Needing after completing to inject high-temperature liquid state paraffin, paraffin after cooled and solidified, forms contracting because expanding with heat and contract with cold in unit compartment in battery
Hole, makes unit compartment produce acid solution and the interface channel of acid gas, causes connection between cell to form micro cell and causes self discharge,
Affect battery with two side terminals;
3, internal element lattice string acid problem: such as, 12V horizon battery has 6 internal single lattice, internal generation during discharge and recharge
Acid gas, acid solution all can connect string lattice in several cells, cause reaction efficiency in 6 cells inconsistent and self discharge differs
Cause, affect battery with two side terminals;
4, existing level battery unit compartment seals by filling wax, and inside is unable to reach preferable sealing effectiveness, and battery is deposited
During putting, in battery 6 unit every self discharge because filling wax sealing effectiveness difference, unit compartment self discharge difference is relatively big, meeting
Battery consistency is produced large effect;
5, horizontal double pole battery is because of structure design reasons, it is impossible to produce larger capacity batteries.At Large Copacity application neck
Territory, need to use many Battery packs in parallel, but because of the inconsistent reason of horizontal double pole self-discharge of battery, cause it to be unable to reach great achievement
Pool-size life requirements.
Summary of the invention
The application provides a kind of single level battery, its can material saving, solve horizontal double pole battery pole plates positive and negative
Lead plaster ratio is inconsistent and affects deep battery discharge service life, it is ensured that realizes the excellent sealing of cell compole group, reduces
Horizon battery self discharge, improve the standard battery consistency and battery life, ensure to keep other superiority of horizon battery simultaneously
Can be as unaffected in high current charge-discharge.
According to the first aspect of the application, the application provides a kind of single level battery, including:
Plus end pole plate, described plus end pole plate is a pole plate scribbling positive cream, wherein, pole plate one section of region
It is not coated with positive cream, using the end line as plus end pole plate;
Negative terminal pole plate, described negative terminal pole plate is a pole plate scribbling negative cream, wherein, pole plate one section of region
It is not coated with negative cream, using the end line as negative terminal pole plate;
Barrier film, is used for inhaling acid so that plus end pole plate and negative terminal pole plate generation electrochemical reaction and produce electricity;
Described plus end pole plate and negative terminal pole plate, from the bottom up, alternately horizontal positioned, neighbouring plus end pole
Being both provided with described barrier film between plate and negative terminal pole plate, what wherein plus end pole plate had an end line is all located at first party
Position, negative terminal pole plate has the second orientation that is all located at of end line, and described first orientation is adjacent with second orientation or relative.
In one preferred embodiment, described single level battery also includes the upward pressure cover plate of fixed installation connection, downforce
Cover plate and two blocks of side plates, wherein said upward pressure cover plate and downforce cover plate lay respectively at the pole that alternating horizontal is placed from the bottom up
Above and below, described two blocks of side plates lay respectively at the pole plate that alternating horizontal is placed from the bottom up does not has the both sides of end line to plate
Face.
In one preferred embodiment, described single level battery also includes two blocks of terminal foundry goods, is respectively used to and plus end pole
The end line of plate, the end line electrical connection of negative terminal pole plate, using as the positive pole of described single level battery and negative pole.
In one preferred embodiment, described single level battery also include one for encapsulation battery case, outside described battery
Shell has a safe valve opening, and described safe valve opening is provided with a relief valve.
In one preferred embodiment, described battery case includes the untight battery case in lower surface, and one is used for closing electricity
The battery cover of box lower surface, pond, described battery case is fixing with battery cover heat-sealing;Wherein said safe valve opening is arranged at described electricity
The upper surface of pond box.
The application provides the benefit that:
According to the single level battery of above-mentioned enforcement, owing to plus end pole plate and negative terminal pole plate are all single pole plates, because of
Combo can be precisely weighed both this, make this class active substance of positive cream and negative cream above both reach consistent, it is thus possible to significantly
Improve the deep discharge concordance of battery;
According to the single level battery of above-mentioned enforcement, owing to taking the design of cell, each single level battery is joined
It is equipped with single battery case and relief valve, the most there is not conventional flat bipolar battery unit compartment internal string liquid and collaborate and ask
Topic, improves the retention of charge of battery and the discharge and recharge concordance of battery, thus substantially increases the actual of battery and make
Use the life-span;
According to the single level battery of above-mentioned enforcement, jumbo battery can be produced.
Single level battery according to above-mentioned enforcement, it is not necessary to again to carrying out in battery filling Lasaxing Oilfield, therefore decrease operation step
Suddenly, raw material paraffin is saved.
Accompanying drawing explanation
Fig. 1 is the explosive view of the single level battery of the application one embodiment;
Fig. 2 is the structural representation of the longitudinal section of the single level battery of the application one embodiment;
Fig. 3 (a) and (b) are front view and the top view of the plus end pole plate of the application one embodiment;
Fig. 4 (a) and (b) are front view and the top view of the negative terminal pole plate of the application one embodiment;
Fig. 5 is the structural representation of the downforce cover plate of the application one embodiment;
Fig. 6 is the structural representation of the upward pressure cover plate of the application one embodiment;
Fig. 7 is the structural representation of the side plate of the application one embodiment;
Fig. 8 is the structural representation of the terminal foundry goods of the application one embodiment;
Fig. 9 is that in the application, several single level battery combination use schematic diagram;
Figure 10 is the schematic flow sheet of the manufacture method of the single level battery of the application one embodiment.
Detailed description of the invention
Combine accompanying drawing below by detailed description of the invention the application is described in further detail.
It is difficult to accurate one for the positive and negative active material matching ratio of bipolar plates of horizontal double pole battery in solution conventional art show
And acid gas acid solution string lattice problem between unit, inventor considers to change to bipolar plates single plus end pole plate and negative terminal pole
Plate, and it is designed single battery case.
Embodiment one:
Refer to Fig. 1-4, present embodiment discloses a kind of single level battery, it includes plus end pole plate 1, negative terminal pole
Plate 2 and barrier film 9.In one embodiment, single level battery is the battery of 2V.It is specifically described below.
Plus end pole plate 1 is a pole plate scribbling positive cream, wherein, pole plate one section of region be not coated with positive cream, with make
For the end line of plus end pole plate, such as, in one embodiment, the region reserving 10 mm wides of pole, pole is as end line.
Negative terminal pole plate 2 is a pole plate scribbling negative cream, wherein, pole plate one section of region be not coated with negative cream, to make
For the end line of negative terminal pole plate, such as, in one embodiment, the region reserving 10 mm wides of pole, pole is as end line.By
Being all single pole plate in plus end pole plate 1 and negative terminal pole plate 2, therefore both can be precisely weighed combo, makes above both
Positive cream reaches consistent with this class active substance of negative cream, it is thus possible to be greatly improved the deep discharge concordance of battery.
Barrier film 9 is used for inhaling acid, so that plus end pole plate 1 and negative terminal pole plate 2 occur electrochemical reaction to produce electricity.
Plus end pole plate 1 and negative terminal pole plate 2, from the bottom up, alternately horizontal positioned, neighbouring plus end pole plate
Being both provided with barrier film 9 between 1 and negative terminal pole plate 2, what wherein plus end pole plate 1 had an end line is all located at first orientation,
Negative terminal pole plate 2 have end line while being all located at second orientation, first orientation is adjacent with second orientation or relative.Such as, just
After terminal pole plate 1, negative terminal pole plate 2 and barrier film 9 horizontal positioned from the bottom up, there are four orientation all around, first might as well be made
Orientation is left, and the most now second orientation can be and the orientation of left bit phase place, the most front orientation or back side;Second orientation also may be used
Think the orientation relative with left bit, i.e. right bit.In one preferably embodiment, first orientation is relative with second orientation, example
As, first orientation is left bit, and second orientation is right bit.
Giving an example below, the position relationship of plus end pole plate 1, negative terminal pole plate 2 and barrier film 9 illustrates.Such as, exist
In one embodiment, first horizontal positioned plus end pole plate 1, the most thereon horizontal positioned barrier film 9, and upper at barrier film 9
Face horizontal positioned negative terminal pole plate 2, places barrier film 9, and water on this barrier film 9 at this negative terminal pole plate 2 the most again
Placing flat plus end pole plate 1, repeats the most again said process, places barrier film 9 at plus end pole plate 1, and the upper horizontal of barrier film 9 is put
Put negative terminal pole plate 2, can repeat down the most always, the plus end pole plate 1 of some according to demand, can be placed, bear
Terminal pole plate 2 and barrier film 9, this is related to the capacity of battery.The above embodiments are to start to place, one from plus end pole plate 1
In embodiment, it is also possible to start to place from negative terminal pole plate 2.It addition, in the above-described embodiment, it is also possible to finally topmost
Pole plate above place a piece of barrier film 9 again, below nethermost pole plate, place a piece of barrier film 9 again.
Refer to Fig. 5-7, in a preferred embodiment, single level battery can also include by upward pressure cover plate 4, press down
The pressure mount structure that power cover plate 3 and two blocks of side plates 5 are constituted, this can be avoided because vibratory impulse causes the active matter on pole plate to come off
And the battery failure caused, solve pole plate dilatancy and the caducous difficult problem of active substance, substantially increase battery simultaneously
Anti-vibration and impact capacity.Specifically, upward pressure cover plate 4 and downforce cover plate 3 lay respectively at alternating horizontal from the bottom up and put
This of the pole plate put is holistic above and below, and two blocks of side plates 5 lay respectively at the pole plate that alternating horizontal is placed from the bottom up not to be had
Having the two sides of end line, upward pressure cover plate 4, downforce cover plate 3 and two pieces of fixing connections of side plate 5, in one embodiment, they are
By pressing machine clamping, press-fit design pressure up to 100kPa.
Refer to Fig. 8, in a preferred embodiment, single level battery can also include two blocks of terminal foundry goods 6, uses respectively
Electrically connect in end line, the end line of negative terminal pole plate 2 with plus end pole plate 1, using as single level battery positive pole with
Negative pole.Owing to the end line of a terminal foundry goods 6 with all of plus end pole plate 1 electrically connects, another terminal foundry goods 6 and all of negative terminal
The end line electrical connection of sub-pole plate 2, the discharge current that therefore can make single level battery is the biggest.
In a preferred embodiment, single level battery also include one for encapsulation battery case, battery case has
One safe valve opening, safe valve opening is provided with a relief valve 10.In one embodiment, battery case includes that lower surface is not sealed
The battery case 7 closed, and the battery cover 8 that for closing battery box 7 lower surface, battery case 7 is fixing with battery cover 8 heat-sealing;Its
Middle safe valve opening is arranged at the upper surface of battery case 7.Owing to taking the design of cell, each single level battery is joined
It is equipped with single battery case 7 and relief valve 10, the most there is not conventional flat bipolar battery unit compartment internal string liquid and collaborate
Problem, improves the retention of charge of battery and the discharge and recharge concordance of battery, thus substantially increases the reality of battery
Service life.
The single level battery capacity of the present embodiment can be very big, and its battery with two side terminals is also very good, and it is all right
It is used in series, as it is shown in figure 9, provide the power supply of 48V after connecting for the single level battery of 24 2V.
Embodiment two
Refer to Figure 10, present embodiment discloses the manufacture method of a kind of single level battery, comprise the following steps.
Step S01: manufacturing plus end pole plate 1 and negative terminal pole plate 2, wherein plus end pole plate 1 is the pole scribbling positive cream
Plate, pole plate one section of region be not coated with positive cream, using the end line as plus end pole plate;Negative terminal pole plate 2 be one scribble negative
The pole plate of cream, wherein, pole plate one section of region be not coated with negative cream, using the end line as negative terminal pole plate.In an embodiment
In, specifically, in step S01, use solid-state extrusion technique that sheath is covered knitmesh after galvanized wire made by glass fibre and make grid;
Grid is coated with positive cream, and is not coated with positive cream in one section of region of grid using as end line, then the grid warp of positive cream will be scribbled
After crossing cut-out, pickling and dry solidification, obtain Pork-pieces plus end pole plate 1;Grid is coated with negative cream, and at grid
One section of region is not coated with negative cream using as end line, then by scribbling the grid of negative cream through cutting off, after pickling and dry solidification, obtains one
The negative terminal pole plate 2 of block block.
Step S03: fixing pressure cover plate 3 once on an assembling equipment, two blocks of side plates are placed in the both sides of downforce cover plate 3
5。
Step S05: place a piece of barrier film 9 on downforce cover plate 3 by a mechanical hand, the most sequentially with one piece of anode
Sub-pole plate 1,9, one piece of negative terminal pole plate 2 of a piece of barrier film, a piece of barrier film 9 ground repeat place to some, or the most sequentially with
One piece of negative terminal pole plate 2,9, one piece of plus end pole plate 1 of a piece of barrier film, a piece of barrier film 9 ground repeat to place to some, finally
Place a upward pressure cover plate 4 more thereon;In the most all pole plates, uppermost one piece is plus end pole plate 1 or negative terminal pole plate
2, the end line of all plus end pole plates 1 both facing to first orientation, the end line of all negative terminal pole plates 2 both facing to second orientation,
One orientation is adjacent with second orientation or relative, and is not the most positioned at the orientation at two pieces of side plate 5 places.Such as, before two blocks of side plates 5 are positioned at
Latter two orientation, and accordingly, first orientation is left bit, second orientation is right bit.
Step S07: connect and fix to obtain by upward pressure cover plate 4, downforce cover plate 3 and two blocks of side plates 5 by a pressing machine
To battery.In one embodiment, by a pressing machine, upward pressure cover plate 4, downforce cover plate 3 and the clamping of two blocks of side plates 5 is solid
When determining to obtain battery, design pressure will be press-fited and be set as 100kPa.
Step S09: by two blocks of terminal foundry goods 6 respectively with end line, the end line cast welding of negative terminal pole plate 2 of plus end pole plate 1
Connect.
Step S11: the battery being welded with terminal foundry goods 6 is loaded in a battery case, battery case has a peace
Full valve opening.Specifically, first battery is loaded a untight battery case in lower surface 7, then with a battery cover 8 to described battery case
Lower surface seal, to complete the encapsulation to battery.
Step S13: by the safe valve opening acid filling liquid in battery case on battery case.
Step S15: single level battery is melted into.Afterwards, it is then exhausted from above-mentioned unnecessary acid solution.
Step S17: install the relief valve 10 of an adaptation on the safe valve opening on battery case.It is, of course, also possible to
Other convenient parts, such as battery handle 11 etc. are installed on battery case.
It addition, in a preferred embodiment, the manufacture method of single level battery also includes: by the peace on battery case
Full valve opening is first evacuated in battery case before acid filling liquid in battery case;And described single level battery is carried out
After chemical conversion, also include a control acid step.
According to above-mentioned manufacture method, it can produce jumbo battery, and it can be seen that it need not be again in battery
Carry out filling Lasaxing Oilfield, therefore decrease process, save raw material paraffin.
The single level battery of the application offer and manufacture method thereof, enough material savings, solve horizontal double pole battery pole
Plate positive and negative lead plaster ratio is inconsistent and affects deep battery discharge service life, it is ensured that realize the closeest of cell compole group
Envelope, reduces horizon battery self discharge, improve the standard battery consistency and battery life, ensures holding horizon battery other simultaneously
Excellent properties (such as high current charge-discharge) is unaffected.
Above content is to combine the further description that the application is made by specific embodiment, it is impossible to assert this Shen
Being embodied as please is confined to these explanations.For the application person of an ordinary skill in the technical field, do not taking off
On the premise of the present application is conceived, it is also possible to make some simple deduction or replace.