CN205878220U - Coal fired boiler combination formula air heater - Google Patents
Coal fired boiler combination formula air heater Download PDFInfo
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- CN205878220U CN205878220U CN201620730132.4U CN201620730132U CN205878220U CN 205878220 U CN205878220 U CN 205878220U CN 201620730132 U CN201620730132 U CN 201620730132U CN 205878220 U CN205878220 U CN 205878220U
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- 239000003245 coal Substances 0.000 title description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 51
- 238000001704 evaporation Methods 0.000 claims abstract description 37
- 238000004891 communication Methods 0.000 claims abstract description 19
- 239000007788 liquid Substances 0.000 claims abstract description 19
- 230000008020 evaporation Effects 0.000 claims abstract description 18
- 239000003546 flue gas Substances 0.000 claims description 32
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 claims description 31
- 238000005192 partition Methods 0.000 claims description 8
- 238000011144 upstream manufacturing Methods 0.000 claims description 3
- 239000002253 acid Substances 0.000 abstract description 21
- 238000009833 condensation Methods 0.000 abstract description 11
- 230000005494 condensation Effects 0.000 abstract description 11
- 238000009825 accumulation Methods 0.000 abstract description 8
- 238000005260 corrosion Methods 0.000 description 16
- 238000010438 heat treatment Methods 0.000 description 16
- 230000007797 corrosion Effects 0.000 description 14
- 239000007789 gas Substances 0.000 description 10
- 239000000428 dust Substances 0.000 description 9
- 238000013461 design Methods 0.000 description 7
- 238000012546 transfer Methods 0.000 description 7
- 238000012423 maintenance Methods 0.000 description 6
- 238000000034 method Methods 0.000 description 6
- 230000008901 benefit Effects 0.000 description 5
- 238000005516 engineering process Methods 0.000 description 5
- 239000002956 ash Substances 0.000 description 4
- 239000012530 fluid Substances 0.000 description 4
- 238000005265 energy consumption Methods 0.000 description 3
- 239000002918 waste heat Substances 0.000 description 3
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 230000007423 decrease Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 238000011084 recovery Methods 0.000 description 2
- 230000009467 reduction Effects 0.000 description 2
- 229920006395 saturated elastomer Polymers 0.000 description 2
- 238000007789 sealing Methods 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 238000004458 analytical method Methods 0.000 description 1
- 230000033228 biological regulation Effects 0.000 description 1
- 238000002485 combustion reaction Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000010881 fly ash Substances 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000010248 power generation Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 230000007847 structural defect Effects 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E20/00—Combustion technologies with mitigation potential
- Y02E20/34—Indirect CO2mitigation, i.e. by acting on non CO2directly related matters of the process, e.g. pre-heating or heat recovery
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Abstract
本实用新型提供了一种燃煤锅炉组合式空气预热器,包括蒸发管束、联通管、热量调节器、液位计、联通管组、测温装置、控制器、控制阀、给水管、第一级空气预热器、排汽阀;所述热量调节器位于蒸发管束上方,第一级空气预热器位于热量调节器上方;蒸发管束的上端通过管道与热量调节器相连通,热量调节器与第一级空气预热器通过联通管组相连通;所述蒸发管束设于烟道内。本实用新型改善了燃煤锅炉空气预热器酸结露、积灰问题,解决了小型燃煤锅炉无法使用空气预热器问题,大幅度提高小型燃煤锅炉的效率。
The utility model provides a combined air preheater for a coal-fired boiler, which includes an evaporation tube bundle, a connecting tube, a heat regulator, a liquid level gauge, a connecting tube group, a temperature measuring device, a controller, a control valve, a water supply pipe, a first A first-stage air preheater and an exhaust valve; the heat regulator is located above the evaporator bundle, and the first-stage air preheater is located above the heat regulator; the upper end of the evaporator bundle is connected to the heat regulator through a pipe, and the heat regulator It communicates with the first-stage air preheater through a communication tube group; the evaporation tube bundle is arranged in the flue. The utility model improves the problem of acid condensation and ash accumulation in the air preheater of the coal-fired boiler, solves the problem that the air preheater cannot be used in the small coal-fired boiler, and greatly improves the efficiency of the small coal-fired boiler.
Description
技术领域technical field
本实用新型涉及空气分级加热系统和装置,特指一种燃煤锅炉组合式空气预热器。The utility model relates to an air classification heating system and device, in particular to a combined air preheater for a coal-fired boiler.
背景技术Background technique
背景1:燃煤锅炉空气预热器面临的威胁Context 1: Threats to coal-fired boiler air preheaters
燃煤锅炉烟气中的SO3与水蒸气结合形成H2SO4蒸汽,当受热面温度低于酸露点时,受热面出现硫酸溶液,其结果是:(1)受热面腐蚀、穿孔;(2)受热面上的酸液吸附烟气中的飞灰,形成“粘结性”积灰,影响传热。严重时,酸腐蚀导致换热器的结构和性能破坏,影响正常生产,甚至会出现安全事故。SO 3 in the flue gas of coal-fired boilers combines with water vapor to form H 2 SO 4 steam. When the temperature of the heating surface is lower than the acid dew point, sulfuric acid solution appears on the heating surface, and the results are: (1) corrosion and perforation of the heating surface; ( 2) The acid liquid on the heating surface adsorbs the fly ash in the flue gas, forming "cohesive" ash deposits, which affects heat transfer. In severe cases, acid corrosion can cause damage to the structure and performance of the heat exchanger, affect normal production, and even cause safety accidents.
背景2:现有燃煤锅炉空气预热器的使用状况Background 2: The use status of the existing coal-fired boiler air preheater
小容量低参数燃煤锅炉基本上不使用空气预热器。Coal-fired boilers with small capacity and low parameters basically do not use air preheaters.
大容量燃煤锅炉使用管式空气预热器。Large-capacity coal-fired boilers use tubular air preheaters.
电站锅炉使用回转式空气预热器。Power plant boilers use rotary air preheaters.
背景3:现有燃煤锅炉空气预热器使用上存在的问题分析Background 3: Analysis of problems existing in the use of air preheaters for existing coal-fired boilers
(1)小容量低参数燃煤锅炉不使用空气预热器。由于空气预热器面临腐蚀、积灰、堵塞及运行管理问题,小容量低参数燃煤锅炉使用空气预热器回收低温热能,性价比低,因此,作为独立的企业来说,放弃余热回收、选择烟气高温排烟,是最划算的。目前10t/h及以下锅炉,排烟温度在180℃以上。我国小容量低参数锅炉用户量大、面广,烟气高温排放对整个国家的节能减排极为不利。(1) Small-capacity and low-parameter coal-fired boilers do not use air preheaters. Since the air preheater is facing corrosion, dust accumulation, blockage and operation management problems, the small capacity and low parameter coal-fired boiler uses the air preheater to recover low-temperature heat energy, which is cost-effective. It is the most cost-effective to exhaust the flue gas at high temperature. At present, for boilers of 10t/h and below, the exhaust gas temperature is above 180°C. my country has a large number of users of small-capacity and low-parameter boilers, and the high-temperature discharge of flue gas is extremely unfavorable to the energy-saving and emission-reduction of the entire country.
(2)大容量燃煤锅炉使用管壳式空气预热器。大容量燃煤锅炉采用管壳式空气预热器预热空气、回收热能,显著提高锅炉的热效率,并改善锅炉燃烧状况,理想情况下,其节能带来的收益明显高于设备投入和维护费用,而且可把腐蚀破坏问题控制在锅炉维修周期内,并能在维修期内快速更换被腐蚀的预热器组件。(2) Large-capacity coal-fired boilers use shell-and-tube air preheaters. Large-capacity coal-fired boilers use shell-and-tube air preheaters to preheat air and recover heat energy, which significantly increases the thermal efficiency of the boiler and improves the combustion conditions of the boiler. Ideally, the benefits of energy saving are significantly higher than equipment investment and maintenance costs , and the problem of corrosion damage can be controlled within the boiler maintenance period, and the corroded preheater components can be quickly replaced during the maintenance period.
但是,管壳式空气预热器是利用冷(空气)热(烟气)流体通过间壁式换热来实现,根据传热学原理,管式空气预热器的空气一侧进口处壁面温度最低,势必导致逆流换热方式(设计时常采用)的烟气一侧对应位置的壁温最低,为了避免最低壁温处发生酸结露而出现腐蚀现象,通常采用了保守设计方法:以最低壁温(高于酸露点)为第一设计参数,排烟温度服从最低壁温的需要。这种设计理念的结果是:在标准状态下,最低壁温与排烟温度往往需要相差60℃~80℃,如果环境温度发生变化时,势必导致换热器最低壁温发生变化。如:在漫长的冬季,南方空气温度会低到0℃左右、北方空气温度会低到-30℃,管式空气预热器最低壁温必然低于原设计值,酸结露不可避免,即使最低壁温与排烟温度相差100℃以上也无法解决壁面酸结露腐蚀问题。一旦出现酸结露,受热面就开始发生腐蚀、积灰,直到穿孔破损、漏气,造成大量的冷空气进入烟气中,排烟温度虚低;同时,由于大量的冷空气进入烟气,又要补足锅炉所需的空气,增加了鼓风机和引风机的引风量,导致风机能耗大幅度增加。However, the shell-and-tube air preheater is realized by using cold (air) and hot (flue gas) fluids through partition heat exchange. According to the principle of heat transfer, the wall temperature at the inlet of the air side of the tubular air preheater is the lowest. , it will inevitably lead to the lowest wall temperature on the flue gas side corresponding to the countercurrent heat exchange method (often used in design). (higher than the acid dew point) is the first design parameter, and the exhaust gas temperature is subject to the minimum wall temperature. The result of this design concept is: under standard conditions, the minimum wall temperature and the exhaust gas temperature often need to differ by 60°C to 80°C. If the ambient temperature changes, it will inevitably lead to a change in the minimum wall temperature of the heat exchanger. For example: in the long winter, the air temperature in the south will be as low as 0°C, and the air temperature in the north will be as low as -30°C. The minimum wall temperature of the tubular air preheater must be lower than the original design value, and acid condensation is inevitable. A difference of more than 100°C between the minimum wall temperature and the exhaust gas temperature cannot solve the problem of acid condensation corrosion on the wall surface. Once acid condensation occurs, the heating surface will begin to corrode and accumulate dust, until the perforation is damaged and air leaks, causing a large amount of cold air to enter the flue gas, and the temperature of the exhaust gas will be low; at the same time, due to the large amount of cold air entering the flue gas, It is also necessary to make up the air required by the boiler, increasing the induced air volume of the blower and the induced draft fan, resulting in a substantial increase in the energy consumption of the fan.
当然,管式空气预热器的最大优点是密封性好,一旦出现腐蚀破损,这一优点消失;但是,为了避免酸结露,以壁面温度为依据的设计牺牲了大量的低温余热,对节能减排来说不利。实践表明,因为环境温度的变化,管壳式空气预热器未达到维修期时就会出现受热面严重破损、严重串风现象,影响了锅炉的性能和锅炉的热效率。Of course, the biggest advantage of the tubular air preheater is its good sealing performance. Once corrosion damage occurs, this advantage will disappear; Not good for emission reduction. Practice has shown that due to changes in ambient temperature, when the shell-and-tube air preheater has not reached the maintenance period, the heating surface will be severely damaged and serious cross-wind phenomena will occur, which will affect the performance of the boiler and the thermal efficiency of the boiler.
(3)电站锅炉采用回转式空气预热器。回转式空气预热器是利用冷(空气)热(烟气)流体交替通过蓄热器元件(波纹板)进行接触式换热,其优点是:传热速度快、传热强度大、体积小;尽管酸结露和积灰现象不可避免,但主体框架结构耐腐蚀,蓄热器元件模块式设计和布置,使其受到腐蚀破坏后能便利、快捷更换。(3) The utility boiler adopts a rotary air preheater. The rotary air preheater uses cold (air) and hot (flue gas) fluids to alternately pass through the heat accumulator element (corrugated plate) for contact heat exchange. Its advantages are: fast heat transfer speed, high heat transfer intensity, and small size ;Although acid condensation and dust accumulation are unavoidable, the main frame structure is corrosion-resistant, and the modular design and layout of the heat accumulator elements make it convenient and quick to replace after being damaged by corrosion.
但是,回转式空气预热器存在的缺点是显著的。However, the disadvantages of the rotary air preheater are significant.
漏风。这是回转式空气预热器结构缺陷。庞大的蓄热体或烟道风道相对旋转运动,烟气侧与空气侧之间的缝隙,就存在直接漏风(压力高的流体通过缝隙流向压力低的流体,即空气进入烟气)和携带漏风现象。一般情况下,一次风、二次风通过扇形密封板的间隙向大气、烟气中泄漏,装置加工质量良好时,漏风率为6%~8%,运行一段时间后,缝隙变大,漏风率为8%~12%,加工质量或维护不到位时,漏风率为15%~30%。漏风的结果是:烟气被泄漏的冷空气参混,热回收效率降低;同时,为了保证锅炉正常运行,需要加大鼓风量和引风量,这样就大幅度增加鼓风机和引风机能耗。Leakage. This is a structural defect of the rotary air preheater. The huge heat accumulator or the flue duct rotates relative to each other, and the gap between the flue gas side and the air side has direct air leakage (fluid with high pressure flows to fluid with low pressure through the gap, that is, air enters the flue gas) and carries Air leakage phenomenon. Under normal circumstances, the primary air and secondary air leak into the atmosphere and flue gas through the gaps of the fan-shaped sealing plates. When the processing quality of the device is good, the air leakage rate is 6% to 8%. The air leakage rate is 8% to 12%. When the processing quality or maintenance is not in place, the air leakage rate is 15% to 30%. The result of air leakage is that the flue gas is mixed with the leaked cold air, and the heat recovery efficiency is reduced; at the same time, in order to ensure the normal operation of the boiler, it is necessary to increase the blast air volume and induced air volume, which greatly increases the energy consumption of the blower and induced draft fan.
文献研究和理论计算表明,回转式空气预热器漏风率每减少1%,燃煤发电机组的供电煤耗将减少约0.15g/(kWh),按照回转式空气预热器平均漏风率10%计算,解决空气预热器漏风问题,全国全年发电可节约标煤约超千万吨。Literature research and theoretical calculations show that for every 1% reduction in the air leakage rate of the rotary air preheater, the power supply coal consumption of the coal-fired generating set will be reduced by about 0.15g/(kWh), calculated based on the average air leakage rate of the rotary air preheater being 10% , to solve the air leakage problem of the air preheater, and the national annual power generation can save about 10 million tons of standard coal.
酸结露、积灰和堵塞。当空气、烟气周期性地流经波纹板放热时,波纹板温度周期性地由高变低及由低变高,其表面会随之出现酸结露、酸液蒸发现象。受热面上的酸液吸附烟气中的灰尘,后酸液蒸发,产生“粘结性”干积灰,逐渐堵塞气流通道,形成灰堵。积灰和堵塞的结果是:换热量逐渐降低,烟气流动阻力增加,增加风机能耗;“粘结性”积灰清理困难,严重时需停机清灰。Acid condensation, fouling and clogging. When the air and flue gas periodically flow through the corrugated plate to release heat, the temperature of the corrugated plate will periodically change from high to low and then from low to high, and acid condensation and acid liquid evaporation will appear on the surface of the corrugated plate. The acid liquid on the heating surface absorbs the dust in the flue gas, and then the acid liquid evaporates to produce "cohesive" dry ash, which gradually blocks the airflow channel and forms ash blockage. The result of dust accumulation and blockage is: the heat transfer rate decreases gradually, the flow resistance of flue gas increases, and the energy consumption of the fan increases; "cohesive" dust accumulation is difficult to clean up, and in serious cases, it needs to be shut down to clean the dust.
由此可见,回转式空气预热器的应用,虽然解决了管式空气预热器的问题,也暴露了自身的严重缺馅。It can be seen that although the application of the rotary air preheater solves the problem of the tubular air preheater, it also exposes its own serious shortage.
目前,电站锅炉设计水平和运行水平很高,要想进一步提高锅炉机组的热效率,改进空气预热器的预热方式是提高热效率的一个重要的方向。At present, the design level and operation level of power plant boilers are very high. To further improve the thermal efficiency of the boiler unit, improving the preheating method of the air preheater is an important direction to improve thermal efficiency.
总之,燃煤锅炉空气预热器的形式不统一,说明空气预热技术不够完美,都存在无法逾越的问题:受热面酸结露、腐蚀和积灰,这些导致锅炉热效率下降,锅炉系统性能分不稳定。In short, the form of air preheaters for coal-fired boilers is not uniform, indicating that the air preheating technology is not perfect, and there are insurmountable problems: acid condensation on the heating surface, corrosion and dust accumulation, which lead to a decrease in boiler thermal efficiency and poor performance of the boiler system. unstable.
目前,国内、外关于燃煤锅炉采用统一模式、能进一步提高锅炉热效率的空气预热器的文献很少。At present, there are few domestic and foreign literatures on coal-fired boilers adopting a unified model and air preheaters that can further improve the thermal efficiency of boilers.
但是,对于大型锅炉的高温烟气排放,回收余热的文献很多,如专利文献CN1619246A(2004.10.28)“一种避免锅炉空气预热器腐蚀低温腐蚀的方法”,利用除氧器或给水箱中的高温水来加热空气,水加热空气后温度还比较高,再把这些温度比较高的水送热烟气冷却器吸热升温,烟气放热降温,由于烟气冷却器中的水温较高,不会导致冷却器外的壁温低于酸露点,避免了受热面的腐蚀;如专利文献CN102705861A(2012.06.15)“一种燃煤工业锅炉空气预热系统”,在锅炉尾部烟道和鼓风机出口分别布置换热器,利用传热工质水把烟道中吸收的热量传递到风道的空气中,实现烟气余热来预热空气,由于水温及换热壁面温度的严格控制,能避免酸结露的发生;如专利文献CN100402964C(2004.12.14)“热管换热器避免露点腐蚀的方法及一种热管换热器”,采用了热管技术,由许多独立的热管组成空气预热器,具有就好的换热性能和防腐性能。这类型技术针对的是余热回收,效果明显,如果要代替空气预热器,解决诸如小容量锅炉用上空气预热器、管式空气预热器具有较好的防腐性能、回转式空气预热器解决漏风问题等,还存在很大的差距。However, for the high-temperature flue gas discharge of large boilers, there are many documents on recovering waste heat, such as patent document CN1619246A (2004.10.28) "A method for avoiding corrosion of boiler air preheater at low temperature", using deaerator or water supply tank The high-temperature water is used to heat the air. After the water heats the air, the temperature is still relatively high, and then the water with a relatively high temperature is sent to the flue gas cooler to absorb heat and heat up, and the flue gas releases heat to cool down. Because the water temperature in the flue gas cooler is relatively high , will not cause the wall temperature outside the cooler to be lower than the acid dew point, avoiding the corrosion of the heating surface; such as the patent document CN102705861A (2012.06.15) "A coal-fired industrial boiler air preheating system", in the boiler tail flue and Heat exchangers are arranged at the outlet of the blower, and the heat absorbed in the flue is transferred to the air in the air duct by using the heat transfer medium water to realize the waste heat of the flue gas to preheat the air. Due to the strict control of the water temperature and the temperature of the heat exchange wall, it can avoid The occurrence of acid condensation; such as the patent document CN100402964C (2004.12.14) "Heat pipe heat exchanger avoids dew point corrosion method and a heat pipe heat exchanger", adopts heat pipe technology, and consists of many independent heat pipes to form an air preheater, It has good heat transfer performance and anti-corrosion performance. This type of technology is aimed at waste heat recovery, and the effect is obvious. If it is to replace the air preheater, it can solve problems such as air preheaters for small-capacity boilers, tubular air preheaters with better anti-corrosion performance, and rotary air preheaters. There is still a big gap in solving the air leakage problem of the device.
发明内容Contents of the invention
本实用新型的目的是针对现有燃煤锅炉空气预热技术中存在的问题和不足进行改进和创新,提供一种燃煤锅炉组合式空气预热器,防止空气预热装置腐蚀和“粘结性”积灰,降低排烟温度,提高锅炉热效率。The purpose of this utility model is to improve and innovate the existing problems and deficiencies in the existing coal-fired boiler air preheating technology, to provide a combined air preheater for coal-fired boilers, to prevent corrosion and "bonding" of the air preheating device "Protection" dust accumulation, lower exhaust gas temperature, and improve boiler thermal efficiency.
本实用新型的技术方案如下:The technical scheme of the utility model is as follows:
一种燃煤锅炉组合式空气预热器,包括蒸发管束、联通管、热量调节器、液位计、联通管组、测温装置、控制器、控制阀组、给水管、第一级空气预热器、排气阀;所述热量调节器位于蒸发管束上方,第一级空气预热器位于热量调节器上方;蒸发管束的上端通过管道与热量调节器相连通,热量调节器与第一级空气预热器通过联通管组相连通;所述蒸发管束设于烟道内;A combined air preheater for a coal-fired boiler, including an evaporator tube bundle, a connecting tube, a heat regulator, a liquid level gauge, a connecting tube group, a temperature measuring device, a controller, a control valve group, a water supply pipe, and a first-stage air preheater. Heater, exhaust valve; the heat regulator is located above the evaporator tube bundle, and the first-stage air preheater is located above the heat regulator; the upper end of the evaporator tube bundle is connected to the heat regulator through a pipe, and the heat regulator is connected to the first stage The air preheater is connected through the connecting tube group; the evaporation tube bundle is arranged in the flue;
所述蒸发管束由至少2组蒸发管排组成,任意一组蒸发管排由至少2根烟气换热管组成;任意一组蒸发管排上的烟气换热管的下端通过下管集箱相连通,下管集箱上设有连通口,相邻两组蒸发管排上的连通口通过联通管相连通;任意一组蒸发管排上的烟气换热管的上端通过上管集箱相连通,上管集箱的上表面设有排汽口,排汽口与热量调节器相连通;The evaporating tube bundle is composed of at least 2 groups of evaporating tube rows, any group of evaporating tube rows is composed of at least 2 flue gas heat exchange tubes; the lower end of the flue gas heat exchange tubes on any group of evaporating tube rows passes through the lower header The lower tube header is provided with a communication port, and the communication ports on two adjacent groups of evaporator tubes are connected through the communication tube; the upper end of the flue gas heat exchange tube on any group of evaporator tubes passes through the upper tube header The upper surface of the upper pipe header is provided with a steam exhaust port, and the steam exhaust port is connected with the heat regulator;
所述热量调节器包括汽包和蛇形管组,汽包的下壁通过管道与蒸发管束上的排汽口相连通;蛇形管组设于汽包内,蛇形管组至少设置有2条蛇形管,所有蛇形管的进水端并联于一条进水集箱管上,进水集箱管与给水管相连通;所有蛇形管的出水端并联于一条出水集箱管上,出水集箱管与出水管相连通;所述的进水集箱管和出水集箱管之间通过管道连接有控制阀组,控制阀组由至少2个控制阀组成;控制阀组电性连接控制器的信号输出端,控制器的信号输入端电性连接测温装置,测温装置设置于汽包上;The heat regulator includes a steam drum and a serpentine tube group, the lower wall of the steam drum communicates with the exhaust port on the evaporator tube bundle through a pipeline; the serpentine tube group is arranged in the steam drum, and the serpentine tube group is provided with at least 2 The water inlet ends of all the serpentine pipes are connected in parallel to a water inlet header pipe, and the water inlet header pipe is connected with the water supply pipe; the water outlet ends of all the serpentine pipes are connected in parallel to an outlet water header pipe. The water outlet header pipe is connected with the water outlet pipe; a control valve group is connected through a pipeline between the water inlet header pipe and the water outlet header pipe, and the control valve group is composed of at least two control valves; the control valve group is electrically connected The signal output terminal of the controller and the signal input terminal of the controller are electrically connected to the temperature measuring device, and the temperature measuring device is installed on the steam drum;
所述第一级空气预热器内设有至少2组空气换热管排,任意一组空气换热管排包括蒸汽下集箱、蒸汽上集箱和至少2根空气换热管,任意一组空气换热管排上的所有空气换热管的上端通过蒸汽上集箱相连通,任意一组空气换热管排上的所有空气换热管的下端通过蒸汽下集箱相连通;所有蒸汽下集箱通过联通管组与汽包相连通;所述第一级空气预热器上设有排气管,所述排气阀设于所述排气管上;The first-stage air preheater is provided with at least 2 sets of air heat exchange tube rows, any set of air heat exchange tube rows includes a steam lower header, a steam upper header and at least 2 air heat exchange tubes, any one The upper ends of all the air heat exchange tubes on a group of air heat exchange tube rows are connected through the steam upper header, and the lower ends of all the air heat exchange tubes on any group of air heat exchange tube rows are connected through the steam lower header; all steam The lower header is connected to the steam drum through the connecting pipe group; the first-stage air preheater is provided with an exhaust pipe, and the exhaust valve is arranged on the exhaust pipe;
所述液位计的上端通过管道与汽包相连通,液位计的下端通过管道与蒸发管束上的连通口相连通。The upper end of the liquid level gauge communicates with the steam drum through the pipeline, and the lower end of the liquid level gauge communicates with the communication port on the evaporating tube bundle through the pipeline.
进一步,还包括第三级空气预热器、第一空气管道、第二级空气预热器、第二空气管道,第三级空气预热器和第二级空气预热器均设于烟道内,第二级空气预热器位于蒸发管束上游,第三级空气预热器设于蒸发管束和第二级空气预热器之间;第二级空气预热器的空气进口端通过第二空气管道与第一级空气预热器的空气出口端相连通,第二级空气预热器的空气出口端通过第一空气管道与第三级空气预热器的进口端相连通。Further, it also includes a third-stage air preheater, a first air duct, a second-stage air preheater, and a second air duct, and the third-stage air preheater and the second-stage air preheater are all arranged in the flue , the second-stage air preheater is located upstream of the evaporator bundle, the third-stage air preheater is located between the evaporator bundle and the second-stage air preheater; the air inlet end of the second-stage air preheater passes through the second air The pipeline communicates with the air outlet end of the first-stage air preheater, and the air outlet end of the second-stage air preheater communicates with the inlet end of the third-stage air preheater through the first air pipe.
进一步,所述第一级空气预热器内相邻2组空气换热管排之间设有隔板,所有的隔板交错设置。Further, partitions are provided between two adjacent sets of air heat exchange tube rows in the first-stage air preheater, and all partitions are arranged alternately.
组合式空气预热器原理:蒸发管束预先注入饱和水,蒸发管束内的水吸收烟气热量产生蒸汽,蒸汽进入热量调节器后,再沿联通管组进入第一级空气预热器,在第一级空气预热器内加热空气,蒸汽释放潜热变为冷凝水,通过联通管组流回蒸发管束,空气吸收潜热后升温;升温后的空气进入高温段的第二级空气预热器加热,温度进一步提升,再进入第三级空气预热器继续加热,温度再度升高。热量调节器通过调节流经蛇形管中的水量来调节进入第一级空气预热器的蒸汽量(具体为:通过在控制器内预先写入程序,控制器在接收到测温装置传送来的温度信号后,对温度信号进行判断,从而控制控制阀组的开度,以实现调节目的),使冷空气的吸热量和蛇形管中水的吸热量等于蒸汽释放的潜热,确保蒸发管束中饱和水的温度(或换热管壁面温度)高于酸露点。The principle of combined air preheater: the evaporator tube bundle is pre-injected with saturated water, and the water in the evaporator tube bundle absorbs the heat of the flue gas to generate steam. After the steam enters the heat regulator, it enters the first-stage air preheater along the connecting tube group. The air is heated in the first-stage air preheater, and the steam releases latent heat and turns into condensed water, which flows back to the evaporator bundle through the connecting tube group, and the air absorbs latent heat and then heats up; the heated air enters the second-stage air preheater in the high-temperature section for heating, The temperature is further raised, and then enters the third-stage air preheater to continue heating, and the temperature rises again. The heat regulator adjusts the amount of steam entering the first-stage air preheater by adjusting the amount of water flowing through the serpentine tube (specifically: by pre-writing the program in the controller, the controller receives the temperature sent by the temperature measuring device) After the temperature signal is obtained, the temperature signal is judged to control the opening of the control valve group to achieve the purpose of regulation), so that the heat absorbed by the cold air and the water in the serpentine tube are equal to the latent heat released by the steam, ensuring The temperature of the saturated water in the evaporator tube bundle (or the temperature of the wall surface of the heat exchange tube) is higher than the acid dew point.
与现有的空气预热器技术相比,本实用新型的优点:Compared with the existing air preheater technology, the utility model has the following advantages:
(1)受热面可以避免酸结露,消除受热面腐蚀问题,及由于酸结露而出现的换热管破损漏风和“粘结性”积灰问题,降低了锅炉排烟温度;(1) The heating surface can avoid acid condensation, eliminate the corrosion problem of the heating surface, and the problem of air leakage and "bonding" ash accumulation due to the damage of the heat exchange tube caused by acid condensation, which reduces the boiler exhaust gas temperature;
(2)锅炉辅助设备引风机、鼓风机及锅炉系统的安全运行系数大大提高,维护工作量降低。(2) The safe operation coefficient of boiler auxiliary equipment induced draft fan, blower and boiler system is greatly improved, and the maintenance workload is reduced.
(3)解决了小型燃煤锅炉无法使用空气预热器问题,大幅度提高小型燃煤锅炉的效率。(3) Solved the problem that small coal-fired boilers cannot use air preheaters, and greatly improved the efficiency of small coal-fired boilers.
附图说明Description of drawings
图1为本实用新型的系统和装置的前视结构示意图;Fig. 1 is the front view structure schematic diagram of system and device of the present utility model;
图2为第一级空气预热器结构的俯视示意图;Fig. 2 is a schematic top view of the structure of the first-stage air preheater;
图3为任意一组蒸发管排的结构示意图。Fig. 3 is a structural schematic diagram of any group of evaporating tube rows.
附图说明:1-蒸发管束、2-联通管、3-热量调节器、4-液位计、5-汽包、6-蛇形管组、7-连通管组、8-测温装置、9-控制器、10-控制阀组、11-给水管、12-第三级空气预热器、13-第一空气管道、14-第二级空气预热器、15-第二空气管道、16-第一级空气预热器、17-排气阀、101-烟气换热管、102-下管集箱、103-上管集箱、104-排汽口、105-连通口、1601-空气换热管、1602-蒸汽下集箱、1603-蒸汽上集箱、1604-隔板Description of the drawings: 1-evaporation tube bundle, 2-communication tube, 3-heat regulator, 4-liquid level gauge, 5-steam drum, 6-serpentine tube group, 7-communication tube group, 8-temperature measuring device, 9-controller, 10-control valve group, 11-water supply pipe, 12-third stage air preheater, 13-first air pipe, 14-second stage air preheater, 15-second air pipe, 16-first-stage air preheater, 17-exhaust valve, 101-flue gas heat exchange tube, 102-lower header, 103-upper header, 104-exhaust port, 105-communication port, 1601 -Air heat exchange tube, 1602-steam lower header, 1603-steam upper header, 1604-baffle
具体实施方式detailed description
对小容量低参数锅炉,容量10t/h以下、压力0.98MPa、蒸汽温度183℃,排烟温度165℃,无空气预热器。锅炉运行后,实际排烟温度175℃~200℃。采用本实用新型燃煤锅炉空气预热系统及装置组成的一级空气加热系统和装置进行改造,锅炉排烟温度可降到140℃以下。即:For small-capacity and low-parameter boilers, the capacity is below 10t/h, the pressure is 0.98MPa, the steam temperature is 183°C, the exhaust gas temperature is 165°C, and there is no air preheater. After the boiler is running, the actual exhaust gas temperature is 175°C to 200°C. The first-stage air heating system and device composed of the utility model coal-fired boiler air preheating system and device are used for transformation, and the exhaust gas temperature of the boiler can be reduced to below 140°C. which is:
如图1所示,一种燃煤锅炉组合式空气预热器,包括蒸发管束1、联通管2、热量调节器3、液位计4、联通管组7、测温装置8、控制器9、控制阀组10、给水管11、第一级空气预热器16、排气阀17;所述热量调节器3位于蒸发管束1上方,第一级空气预热器16位于热量调节器3上方;蒸发管束1的上端通过管道与热量调节器3相连通,热量调节器3与第一级空气预热器16通过联通管组7相连通;所述蒸发管束1设于烟道内;As shown in Figure 1, a combined air preheater for a coal-fired boiler includes an evaporation tube bundle 1, a connecting tube 2, a heat regulator 3, a liquid level gauge 4, a connecting tube group 7, a temperature measuring device 8, and a controller 9 , control valve group 10, water supply pipe 11, first stage air preheater 16, exhaust valve 17; The upper end of the evaporating tube bundle 1 communicates with the heat regulator 3 through a pipeline, and the heat regulator 3 communicates with the first-stage air preheater 16 through the connecting tube group 7; the evaporating tube bundle 1 is arranged in the flue;
如图3所示,所述蒸发管束1由至少2组蒸发管排组成,任意一组蒸发管排由至少2根烟气换热管101组成;任意一组蒸发管排上的烟气换热管101的下端通过下管集箱102相连通,下管集箱102上设有连通口105,相邻两组蒸发管排上的连通口105通过联通管2相连通;任意一组蒸发管排上的烟气换热管101的上端通过上管集箱103相连通,上管集箱103的上表面设有排汽口104,排汽口104与热量调节器3相连通;As shown in Figure 3, the evaporating tube bundle 1 is composed of at least 2 groups of evaporating tube rows, and any group of evaporating tube rows is composed of at least 2 flue gas heat exchange tubes 101; The lower ends of the tubes 101 are connected through the lower header 102, and the lower header 102 is provided with a communication port 105, and the communication ports 105 on two adjacent groups of evaporation tube rows are connected through the communication tube 2; any group of evaporation tube rows The upper end of the upper flue gas heat exchange tube 101 is connected through the upper tube header 103, and the upper surface of the upper tube header 103 is provided with a steam exhaust port 104, and the steam exhaust port 104 is connected with the heat regulator 3;
所述热量调节器3包括汽包5和蛇形管组6,汽包5的下壁通过管道与蒸发管束1上的排汽口104相连通;蛇形管组6设于汽包5内,蛇形管组6至少设置有2条蛇形管,所有蛇形管的进水端并联于一条进水集箱管上,进水集箱管与给水管11相连通;所有蛇形管的出水端并联于一条出水集箱管上,出水集箱管与出水管相连通;所述的进水集箱管和出水集箱管之间通过管道连接有控制阀组10,控制阀组10由至少2个控制阀组成;控制阀组10电性连接控制器9的信号输出端,控制器9的信号输入端电性连接测温装置8,测温装置8设置于汽包5上;The heat regulator 3 includes a steam drum 5 and a serpentine tube group 6, the lower wall of the steam drum 5 communicates with the exhaust port 104 on the evaporation tube bundle 1 through a pipeline; the serpentine tube group 6 is arranged in the steam drum 5, The serpentine pipe group 6 is provided with at least two serpentine pipes, and the water inlet ends of all the serpentine pipes are connected in parallel to a water inlet header pipe, and the water inlet header pipe is connected with the water supply pipe 11; the water outlet of all the serpentine pipes The ends are connected in parallel on a water outlet header pipe, and the water outlet header pipe is connected with the water outlet pipe; a control valve group 10 is connected through a pipeline between the water inlet header pipe and the water outlet header pipe, and the control valve group 10 consists of at least Composed of two control valves; the control valve group 10 is electrically connected to the signal output end of the controller 9, and the signal input end of the controller 9 is electrically connected to the temperature measuring device 8, which is installed on the steam drum 5;
所述第一级空气预热器16内设有至少2组空气换热管排,任意一组空气换热管排包括蒸汽下集箱1602、蒸汽上集箱1603和至少2根空气换热管1601,任意一组空气换热管排上的所有空气换热管1601的上端通过蒸汽上集箱1603相连通,任意一组空气换热管排上的所有空气换热管1601的下端通过蒸汽下集箱1602相连通;所有蒸汽下集箱1602通过联通管组7与汽包5相连通,即连通管组7所包含的连通管的数量至少与空气换热管排的数量相等;所述第一级空气预热器16上设有排气管,所述排气阀17设于所述排气管上;The first-stage air preheater 16 is provided with at least 2 sets of air heat exchange tube rows, and any set of air heat exchange tube rows includes a steam lower header 1602, a steam upper header 1603 and at least 2 air heat exchange tubes 1601, the upper ends of all the air heat exchange tubes 1601 on any set of air heat exchange tubes are connected through the steam upper header 1603, and the lower ends of all the air heat exchange tubes 1601 on any set of air heat exchange tubes are connected through the steam lower header. The headers 1602 are connected; all the lower steam headers 1602 are connected with the steam drum 5 through the connecting tube group 7, that is, the number of connecting tubes included in the connecting tube group 7 is at least equal to the number of air heat exchange tube rows; the first An exhaust pipe is arranged on the primary air preheater 16, and the exhaust valve 17 is arranged on the exhaust pipe;
所述液位计4的上端通过管道与汽包5相连通,液位计4的下端通过管道与蒸发管束1上的连通口105相连通。The upper end of the liquid level gauge 4 communicates with the steam drum 5 through a pipeline, and the lower end of the liquid level gauge 4 communicates with the communication port 105 on the evaporation tube bundle 1 through a pipeline.
当锅炉容量大于10t/h时,还包括第三级空气预热器12、第一空气管道13、第二级空气预热器14、第二空气管道15,第三级空气预热器12和第二级空气预热器14均设于烟道内,第二级空气预热器14位于蒸发管束1上游,因此,第二级空气预热器14所在的烟道处的温度相对于蒸发管束1所在的烟道处的温度更高;第三级空气预热器12设于蒸发管束1和第二级空气预热器14之间;第二级空气预热器14的空气进口端通过第二空气管道15与第一级空气预热器16的空气出口端相连通,第二级空气预热器14的空气出口端通过第一空气管道13与第三级空气预热器12的进口端相连通。When the boiler capacity is greater than 10t/h, it also includes a third-stage air preheater 12, a first air pipeline 13, a second-stage air preheater 14, a second air pipeline 15, a third-stage air preheater 12 and The second-stage air preheaters 14 are all arranged in the flue, and the second-stage air preheater 14 is located upstream of the evaporator bundle 1. Therefore, the temperature at the flue where the second-stage air preheater 14 is located is relatively higher than that of the evaporator bundle 1. The temperature at the flue where it is located is higher; the third-stage air preheater 12 is located between the evaporation tube bundle 1 and the second-stage air preheater 14; the air inlet port of the second-stage air preheater 14 passes through the second The air pipe 15 communicates with the air outlet end of the first-stage air preheater 16, and the air outlet end of the second-stage air preheater 14 is connected with the inlet end of the third-stage air preheater 12 through the first air pipe 13 Pass.
如图2所示,所述第一级空气预热器16内相邻2组空气换热管排之间设有隔板1604,所有的隔板交错设置,即各隔板1604将第一级空气预热器16内的通道分隔成“Z”形通道,这样就延长了空气在第一级空气预热器16内的流经时间,利于充分加热和利用蒸汽的热量。As shown in Figure 2, partitions 1604 are arranged between two adjacent groups of air heat exchange tube rows in the first-stage air preheater 16, and all partitions are arranged in a staggered manner, that is, each partition 1604 divides the first stage The passages in the air preheater 16 are divided into "Z" shaped passages, which prolongs the flow time of the air in the first stage air preheater 16, which is conducive to fully heating and utilizing the heat of the steam.
组合式空气预热器工作过程如下:The working process of the combined air preheater is as follows:
蒸发管束1吸收烟气热量后,产生蒸汽由排汽口104进入热量调节器3,然后,绝大部分蒸汽经过连通管组7进入第一级空气预热器16,在第一级空气预热器16中,蒸汽冷凝,在重力作用下流回蒸发管束1,空气吸热升温,升温后的空气依次进入第二级空气预热器14、第三级空气预热器12继续加热升温。After the evaporating tube bundle 1 absorbs the heat of the flue gas, the generated steam enters the heat regulator 3 through the exhaust port 104, and then most of the steam enters the first-stage air preheater 16 through the connecting tube group 7, and the first-stage air preheats In the device 16, the steam condenses and flows back to the evaporator bundle 1 under the action of gravity, the air absorbs heat and heats up, and the heated air enters the second-stage air preheater 14 and the third-stage air preheater 12 to continue to heat up.
为了保障系统装置正常运行,运行前给蒸发管束1加水到液位计4指定的液位,锅炉运行后,排气阀17全开,排汽一定时间,且液位计4液位回到设计位置,关闭排气阀17。In order to ensure the normal operation of the system device, add water to the evaporation tube bundle 1 to the liquid level specified by the liquid level gauge 4 before operation. After the boiler is running, the exhaust valve 17 is fully opened to exhaust steam for a certain period of time, and the liquid level of the liquid level gauge 4 returns to the design position, close the exhaust valve 17.
为了保证蒸发管束1换热管壁面温度高于酸露点,由汽包5上的测温装置8测定温度,把信号值传递给控制器9,根据控制器9设定的程序对控制阀组10的阀门进行开关,调节进入热量调节器3蛇形管组6内的锅炉给水量。In order to ensure that the temperature of the heat exchange tube wall surface of the evaporator tube bundle 1 is higher than the acid dew point, the temperature is measured by the temperature measuring device 8 on the steam drum 5, and the signal value is transmitted to the controller 9, and the control valve group 10 is controlled according to the program set by the controller 9. The valves are switched on and off to adjust the amount of boiler feed water entering the serpentine tube group 6 of the heat regulator 3 .
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106016343A (en) * | 2016-07-12 | 2016-10-12 | 江苏大学 | Combined air preheater of coal-fired boiler |
| CN109341395A (en) * | 2018-10-13 | 2019-02-15 | 兰州理工大学 | An intelligent phase change recovery system for sulfur-containing flue gas waste heat |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN106016343A (en) * | 2016-07-12 | 2016-10-12 | 江苏大学 | Combined air preheater of coal-fired boiler |
| CN109341395A (en) * | 2018-10-13 | 2019-02-15 | 兰州理工大学 | An intelligent phase change recovery system for sulfur-containing flue gas waste heat |
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