CN205877092U - Unpowered interrupt of electric motor car gearbox of shifting - Google Patents
Unpowered interrupt of electric motor car gearbox of shifting Download PDFInfo
- Publication number
- CN205877092U CN205877092U CN201620641289.XU CN201620641289U CN205877092U CN 205877092 U CN205877092 U CN 205877092U CN 201620641289 U CN201620641289 U CN 201620641289U CN 205877092 U CN205877092 U CN 205877092U
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- gear
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- freewheel clutch
- control
- clutch
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Abstract
The utility model discloses an unpowered interrupt of electric motor car gearbox of shifting, this gearbox include that one keeps off gear mesh mechanism, second -gear gear to mechanism, disc clutch and gear -change control mechanism, in the gear -change control mechanism, one keeps off freewheel clutch all installs in the gear that corresponds with control freewheel clutch, and the control friction disc is fixed on one keeps off freewheel clutch's roller holder and roller shift fork, and wave spring installs in the annular groove of the 2nd control gear terminal surface, and the control pressure disk passes through wave spring axial pretension, and the joint rotates along with the 2nd control gear in the annular groove of the 2nd control gear terminal surface. The utility model provides a traditional AMT problem that power suspends of shifting, can realize that smooth -going velocity ratio switches the process. Furthermore, the utility model discloses a shift shift fork and declutch shift shaft have still been cancelled to the structure, have retrencied the system architecture greatly, have alleviateed the derailleur total weight.
Description
Technical field
This utility model belongs to technical field of electric vehicle transmission, is specifically related to a kind of electric motor car power failure-free gearshift and becomes
Speed case.
Background technology
How to reduce the important directions that the dependence to oil is modern automobile industry development.Jin Liangnian China pure electric automobile
Quickly grow, multiple enterprises the most commercially release pure electric automobile, and pure electric automobile comes into industrialization.
The drive mechanism of pure electric automobile has multiple, such as without the motor direct driving scheme of gear, i.e. motor directly passes through
Fixed speed ratio deceleration device drives wheel, and this kind of drive ride comfort is good, but the highest to the performance requirement of dynamo battery, car
Dynamic property is poor.Motor adds the transmission scheme of change speed gear box and then greatly reduces the vehicle requirement to dynamo battery, improves
The low speed climbing capacity of vehicle and ability of running at high speed, improve motor running efficiency.
Being different from internal combustion engine, motor is not a lot of to the demand of change speed gear box gear quantity, but the transmission to change speed gear box
Efficiency and shift speed change comfortableness require the highest.At present the gear scheme without shifting power interruption have infinitely variable transmission CVT,
Dual-clutch transmission DCT etc., these schemes use wet clutch or transmission band, relatively costly, and self passes
Efficiency of movement is relatively low.Electric control mechanical type automatic speed variator AMT has the advantage that transmission efficiency is high, but tradition electric-controlled mechanical is automatic
There is power interruption in gearbox shifting process, affects the ride comfort that vehicle travels.Additionally, the behaviour of traditional mechanical formula automatic gear-box
Vertical mechanism includes selector fork and selector fork axle, which increases transmission dimensions, adds cost.Visible developing specially should
It is the most necessary that simple, high-efficient power-free for electric motor car interrupts gearshift special gear box.
Summary of the invention
The defect existed for above-mentioned prior art, this utility model provides a kind of electric motor car power failure-free gearshift and becomes
Speed case, it is possible to realize power failure-free gearshift, upshift or the most dynamic output of downshift process change speed gear box, the smooth-going of shift process
Property is improved.In conjunction with Figure of description, the technical solution of the utility model is as follows:
A kind of electric motor car power failure-free manual transmission, by power shaft 1, first gear to mechanism, intermediate gear to machine
Structure, lamella clutch, output shaft 17, gearshift controlling organization composition, described first gear to mechanism by being connected on power shaft 1
One gear driving gear 2 be arranged on output shaft 17 a gear driven gear 19 and be connected by meshing transmission composition;
Described intermediate gear to mechanism by be connected on power shaft 1 two gear driving gears 5 be arranged on by bearing defeated
Two gear driven gears 6 on shaft 17 are connected by meshing transmission composition;
Described lamella clutch is arranged on power shaft 1 or output shaft 17;
Described gearshift controlling organization first gear to mechanism and intermediate gear to mechanism between, including controlling gear mesh
Mechanism, a gear freewheel clutch, control freewheel clutch and the roller controlling organization of a gear freewheel clutch;
Described control gear pair mechanism, by be arranged on power shaft 1 first control gear 3 be arranged on by bearing defeated
The second control gear 14 on shaft 17 is connected by meshing transmission composition;
The gear ratio of described control gear pair mechanism is more than the described first gear gear ratio to mechanism;
A described gear freewheel clutch is arranged in a gear driven gear 19, and a gear freewheel clutch inner ring 18 is connected in defeated
On shaft 17, a gear freewheel clutch outer ring is integral type structure with a gear driven gear 19;
Described control freewheel clutch is arranged in the first control gear 3, controls freewheel clutch inner ring 4 and is connected in input
On axle 1, controlling freewheel clutch outer ring with the first control gear 3 is integral type structure;
The roller controlling organization of a described gear freewheel clutch, by roller toggle mechanism, preloading spring 23, controls platen
15, control friction plate 16, wavy spring 21 forms.
Described control friction plate 16 is fixed in the groove of roller toggle mechanism end face by outer peripheral projection, described ripple
Shape spring 21 is arranged in the annular groove of the second control gear 14 end face;Described control platen 15 is arranged on control friction plate 16
And between wavy spring 21, by wavy spring 21 axial pretightening, make control platen 15 be close to control on friction plate 16, described
Control to control with second in platen 15 is fixed on the annular groove of the second control gear 14 end face by the projection of inward flange
Gear 14 rotates;
A kind of electric motor car power failure-free manual transmission, wherein, described roller toggle mechanism is roller rolling retainer 20;
A described gear freewheel clutch includes that gear driven gear 19, gear freewheel clutch inner ring 18, described roller are protected
Hold frame 20, roller A22 and preloading spring A23;
Described gear driven gear 19 inner surface and gear freewheel clutch inner ring 18 outer surface form wedge shape space, roller
Retainer 20 is nested with on a gear freewheel clutch inner ring 18, and is positioned at gear freewheel clutch inner ring 18 and a gear driven gear
Between 19, roller A22 is evenly distributed in roller rolling retainer 20, and the rotation of roller rolling retainer 20 can drive a gear overdrive clutch
Roller A22 synchronizing moving in wedge shape space between device inner ring 18 and a gear driven gear 19, preloading spring 23 is evenly distributed on
In roller rolling retainer 20, one end of preloading spring A23 contacts with roller rolling retainer 20, table in the other end and a gear driven gear 19
The projection contacts in face, roller rolling retainer 20 by preloading spring A23 by roller A22 pretension in the little one end of wedge shape space.
A kind of electric motor car power failure-free manual transmission, wherein, described roller toggle mechanism is roller pressing fork rack 26;
A described gear freewheel clutch includes that gear driven gear 19, gear freewheel clutch inner ring 18, described roller are dialled
Crotch 26, roller A22 and preloading spring A23;
Described gear driven gear 19 inner surface and gear freewheel clutch inner ring 18 outer surface form wedge shape space, roller
Pressing fork rack 26 is nested with on a gear freewheel clutch inner ring 18, is positioned at gear freewheel clutch inner ring 18 and a gear driven gear 19
Between, roller A22 is evenly distributed in wedge shape space, and the rotation of roller pressing fork rack 26 can stir a gear freewheel clutch inner ring
18 and the one roller A22 synchronizing movings in wedge shape space between gear driven gear 19, it is empty that preloading spring 23 is evenly distributed on wedge shape
In, one end of preloading spring A23 contacts with roller A22, the other end and the projection contacts of gear driven gear 19 inner surface, in advance
Tight spring A23 by roller A22 pretension in the little one end of wedge shape space.
A kind of electric motor car power failure-free manual transmission, wherein, described roller rolling retainer 20 is by between both ends of the surface
Axially the roller A22 between a gear freewheel clutch inner ring 18 and a gear driven gear 19 in wedge shape space stirred by column;
The outer circumference surface of described roller rolling retainer 20 is provided with limited block, and described limited block is positioned at preloading spring A23 and installs
Place, when roller rolling retainer 20 rotates counterclockwise relative to a gear driven gear 19, limited block prevents roller rolling retainer 20 the most crowded
Pressure preloading spring A23.
The described projection controlling to pass through on its circumference between friction plate 16 and roller rolling retainer 20 is solid with groove clamping
Fixed.
A kind of electric motor car power failure-free manual transmission, wherein, described roller pressing fork rack 26 is distributed by its end face
Axially the roller A22 between a gear freewheel clutch inner ring 18 and a gear driven gear 19 in wedge shape space stirred by shift fork;
The outer circumference surface of described roller pressing fork rack 26 is provided with limited block, and described limited block is positioned at preloading spring A23 and installs
Place, when described roller pressing fork rack 26 rotates counterclockwise relative to a gear driven gear 19, limited block prevents described roller pressing fork rack
26 excessive compression preloading spring A23.
The described projection controlling to pass through on its circumference between friction plate 16 and roller pressing fork rack 28 is solid with groove clamping
Fixed.
A kind of electric motor car power failure-free manual transmission, wherein, described control freewheel clutch includes the first control tooth
Wheel 3, control freewheel clutch inner ring 4, roller B24 and preloading spring B25;
Described first controls gear 3 inner surface forms wedge shape space, roller with controlling freewheel clutch inner ring 4 outer surface
B24 is evenly distributed in wedge shape space, and by preloading spring B25 pretension in wedge shape space;
A kind of electric motor car power failure-free manual transmission, wherein, described lamella clutch by clutch friction plate 7, from
Clutch platen 8 and thrust bearing 10 form;
When described lamella clutch is arranged on power shaft 1, two gear driving gears 5 and clutch friction plate 7 are connected, clutch
Device platen 8 and power shaft 1 are connected, and thrust bearing 10 is sleeved on power shaft 1, and sliding rotates on power shaft 1;
When described lamella clutch is arranged on output shaft 17, two gear driven gears 6 and clutch friction plate 7 are connected, from
Clutch platen 8 and output shaft 17 are connected, and thrust bearing 10 is sleeved on output shaft 17, and sliding rotates on output shaft 17.
A kind of electric motor car power failure-free manual transmission, wherein, described lamella clutch be dry single-disk or dry type many
Slice clutch.
Compared with prior art, the beneficial effects of the utility model are:
1, this utility model does not has conventional gearbox synchronizer structure, it is not necessary to individually lock unit actuator, whole
Change speed gear box only one of which clutch actuating mechanism realizes gear shifting action, and production cost is low, controls simple.
2, this utility model solves the problem that tradition AMT shifting power interrupts, it is possible to realizes power failure-free gearshift, rises
Gear or the most dynamic output of downshift process change speed gear box, the ride comfort of shift process is improved, it is possible to achieve the speed ratio of smooth-going
Handoff procedure.
3, this utility model passes through pair of control gear, controls the mono-directional overrun clutch of a gear, it is possible to realize two gears
Reverse gear, solve the problem that traditional gearbox designs by mono-directional overrun clutch transmission power cannot realize reversing gear.
4, this utility model uses dry clutch, improves drive system efficiency;Additionally, described lamella clutch both may be used
Think that single disc clutch can also be multidisc clutch, both can be normally disengaged clutch can also be normal-close clutch device, suitable
With extensively, application is strong.
5, this utility model can directly pass through motor reversal, and do not increase extra actuator and just can realize reversing gear
Run.
6, this utility model also eliminates selector fork and shift fork axle, has significantly simplified system structure, has alleviated variator
Gross weight.
Accompanying drawing explanation
Fig. 1 is electric motor car power failure-free manual transmission structural representation sketch of the present utility model when being a gear state;
Fig. 2 is electric motor car power failure-free manual transmission structural representation sketch of the present utility model when being two gear states;
Fig. 3 is in electric motor car power failure-free manual transmission of the present utility model, and roller rolling retainer is controlling gear mesh
Mounting structure schematic diagram in mechanism;
During Fig. 4 is gearbox shifting of the present utility model, during one, two gears, the duty of a gear freewheel clutch
Schematic diagram;
During Fig. 5 is gearbox shifting of the present utility model, one, two, when reversing gear, control the work shape of freewheel clutch
State schematic diagram;
During Fig. 6 is gearbox shifting of the present utility model, when reversing gear, the duty signal of a gear freewheel clutch
Figure;
Fig. 7 is in change speed gear box of the present utility model, the mounting structure signal in controlling gear pair mechanism of the roller pressing fork rack
Figure;
Fig. 8 is the structural representation that in change speed gear box of the present utility model, clutch is placed in output shaft.
In figure:
1-power shaft, 2-mono-keeps off driving gear, and 3-first controls gear, and 4-controls freewheel clutch inner ring, and 5-bis-keeps off main
Moving gear, 6-bis-keeps off driven gear, 7-clutch friction plate, 8-clutch compressing disc, 9-clutch diaphragm spring, 10-thrust axis
Holding, 11-clutch lever, 12-clutch shaft bearing, 13-the second bearing, 14-second controls gear, and 15-controls platen, and 16-controls
Friction plate, 17-output shaft, 18-mono-keeps off freewheel clutch inner ring, and 19-mono-keeps off driven gear, 20-roller rolling retainer, 21-waveform
Spring, 22-roller A, 23-preloading spring A, 24-roller B, 25-preloading spring B, 26-roller pressing fork rack, 27-decelerator is actively
Gear.
Detailed description of the invention
In order to the technical solution of the utility model is expanded on further, in conjunction with Figure of description, concrete reality of the present utility model
Execute mode as follows:
Generally, change speed gear box described in the utility model is mainly by three pairs of gears, two freewheel clutches and a sheet
Formula clutch forms, and a pair in the middle of its three pairs of gears can be to the freewheel clutch controlled on output shaft, and two further pairs is different
The gear mesh of gear ratio is two gears, and the gear ratio controlling the idler gear pair at freewheel clutch place keeps off tooth more than one
Take turns to gear ratio.
As shown in Figure 1, Figure 2 with shown in Fig. 8, the utility model discloses a kind of electric motor car power failure-free manual transmission, by
Mechanism, lamella clutch, output shaft 17, gearshift controlling organization are formed by power shaft 1, first gear by mechanism, intermediate gear.
Described first gear to mechanism by the gear driving tooth 2 being connected on power shaft 1 be arranged on output shaft 17 one
Gear driven gear 19 is connected by meshing transmission composition.Mechanism is kept off driving tooths by two be connected on power shaft 1 by described intermediate gear
Wheel 5 is connected by meshing transmission composition with the two gear driven gears 6 being arranged on output shaft 17 by clutch shaft bearing 12.Described gearshift control
Mechanism processed first gear to mechanism and intermediate gear to mechanism between.
As shown in Figure 1 and Figure 2, described gearshift controlling organization includes a gear freewheel clutch Fig. 4, controls freewheel clutch figure
5, gear pair mechanism, roller controlling organization Fig. 3, Fig. 7 of a gear freewheel clutch are controlled;
As shown in Figure 1 and Figure 2, described one gear freewheel clutch Fig. 4 is arranged in a gear driven gear 19, one gear surmount from
Clutch inner ring 18 is connected on output shaft 17, and a gear freewheel clutch outer ring is integral type structure with a gear driven gear 19;Institute
State control freewheel clutch Fig. 5 to be arranged in the first control gear 3, control freewheel clutch inner ring and be connected on power shaft 1, control
Freewheel clutch outer ring processed is integral type structure with the first control gear 3;
Described control gear pair mechanism, by be arranged on power shaft 1 first control gear 3 be arranged on by bearing defeated
The second control gear 14 on shaft 17 is connected by meshing transmission composition;
The gear ratio of described control gear pair mechanism is more than the described first gear gear ratio to mechanism;
The roller toggle mechanism being used for stirring roller in the roller controlling organization of a described gear freewheel clutch has two kinds of realities
Execute scheme, respectively roller rolling retainer 20 or roller pressing fork rack 26;
As it is shown on figure 3, scheme one: the roller controlling organization of a described gear freewheel clutch, by roller rolling retainer 20, pretension
Spring A23, controls platen 15, wavy spring 21, controls friction plate 16 and forms.
Described control friction plate 16 is fixed in the groove of roller rolling retainer 20 end face by outward flange projection, described waveform
Spring 21 is arranged in the annular groove of the second control gear 14 end face;Described control platen 15 is arranged on control friction plate 16 He
Between wavy spring 21, by wavy spring 21 axial pretightening, control platen 15 is made to be close to control on friction plate 16, described control
Platen 15 processed controls tooth with second be fixed on the annular groove of the second control gear 14 end face by the projection of inward flange in
Wheel 14 rotation;
A kind of electric motor car power failure-free manual transmission, wherein, a described gear freewheel clutch includes a gear passive tooth
Wheel 19, one gear freewheel clutch inner ring 18, roller rolling retainer 20, roller A22 and preloading spring A23;
As shown in Figure 4, described gear driven gear 19 inner surface and gear freewheel clutch inner ring 18 outer surface form wedge
Shape space, roller rolling retainer 20 is nested with on a gear freewheel clutch inner ring 18, is positioned at a gear freewheel clutch inner ring 18 and
Between gear driven gear 19, roller A22 is evenly distributed in roller rolling retainer 20, and the rotation of roller rolling retainer 20 can drive one
Roller A22 synchronizing moving in wedge shape space, preloading spring A23 between gear freewheel clutch inner ring 18 and a gear driven gear 19
Being evenly distributed in roller rolling retainer 20, one end of preloading spring A23 contacts with roller rolling retainer 20, and the other end and a gear are passive
The projection contacts of gear 19 inner surface, roller rolling retainer 20 passes through preloading spring A23 by little at wedge shape space for roller A22 pretension
One end.
As it is shown on figure 3, the appearance circumferential surface of described roller rolling retainer 20 is provided with the limited block of projection, described limited block
Being positioned at the left side of preloading spring A23 installation place, the effect of limited block is that roller rolling retainer 20 is inverse relative to a gear driven gear 19
Hour hands rotate time, after turning over certain angle limited block with one keep off driven gear 19 inner surface convex to form interference, to prevent
Roller rolling retainer 20 excessive compression preloading spring A23.
As it is shown in fig. 7, scheme two: the roller controlling organization of a described gear freewheel clutch, it is also possible to by roller pressing fork rack
26, preloading spring A23, control platen 15, wavy spring 21, controls friction plate 16 and forms.
Described control friction plate 16 is fixed in the groove of roller pressing fork rack 26 end face by outward flange projection, described waveform
Spring 21 is arranged in the annular groove of the second control gear 14 end face;Described control platen 15 is arranged on control friction plate 16 He
Between wavy spring 21, by wavy spring 21 axial pretightening, control platen 15 is made to be close to control on friction plate 16, described control
Platen 15 processed controls tooth with second be fixed on the annular groove of the second control gear 14 end face by the projection of inward flange in
Wheel 14 rotation;
A kind of electric motor car power failure-free manual transmission, wherein, a described gear freewheel clutch includes a gear passive tooth
Wheel 19, one gear freewheel clutch inner ring 18, roller pressing fork rack 26, roller A22 and preloading spring A23;
Described gear driven gear 19 inner surface and gear freewheel clutch inner ring 18 outer surface form wedge shape space, roller
Pressing fork rack 26 is nested with on a gear freewheel clutch inner ring 18, is positioned at gear freewheel clutch inner ring 18 and a gear driven gear 19
Between, roller A22 is evenly distributed in wedge shape space, and the rotation of roller pressing fork rack 26 can stir a gear freewheel clutch inner ring
18 and the one roller A22 synchronizing movings in wedge shape space between gear driven gear 19, it is empty that preloading spring A23 is evenly distributed on wedge shape
In, one end of preloading spring A23 contacts with roller A22, the other end and the projection contacts of gear driven gear 19 inner surface, in advance
Tight spring A23 by roller A22 pretension in the little one end of wedge shape space.
As it is shown in fig. 7, the appearance circumferential surface of described roller pressing fork rack 26 is provided with the limited block of projection, described limited block
Being positioned at the left side of preloading spring A23 installation place, the effect of limited block is that roller pressing fork rack 26 is inverse relative to a gear driven gear 19
Hour hands rotate time, after turning over certain angle limited block with one keep off driven gear 19 inner surface convex to form interference, to prevent
The shift fork excessive compression preloading spring A23 of roller pressing fork rack 26.
Such as Fig. 5, a kind of electric motor car power failure-free manual transmission, wherein, described control freewheel clutch includes first
Control gear 3, control freewheel clutch inner ring 4, roller B24 and preloading spring B25;
Described first controls gear 3 inner surface forms wedge shape space, roller with controlling freewheel clutch inner ring 4 outer surface
B24 is evenly distributed in wedge shape space, and by preloading spring B25 pretension in the little one end of wedge shape space;
A kind of electric motor car power failure-free manual transmission, wherein, described lamella clutch by clutch friction plate 7, from
Clutch platen 8 and thrust bearing 10 form;
When described lamella clutch is arranged on power shaft 1, two gear driving gears 5 and clutch friction plate 7 are connected, clutch
Device platen 8 and power shaft 1 are connected, and thrust bearing 10 is sleeved on power shaft 1, and sliding rotates on power shaft 1;
When described lamella clutch is arranged on output shaft 17, two gear driven gears 6 and clutch friction plate 7 are connected, from
Clutch platen 8 and output shaft 17 are connected, and thrust bearing 10 is sleeved on output shaft 17, and sliding rotates on output shaft 17.
Described lamella clutch is dry multi-plate clutch or dry single disc clutch;
The shift process of this utility model manual transmission includes a gear, two gear and reverse gears.
As it is shown in figure 1, the transfer route of a described gear power is: power shaft 2, one grade of driven gear of 1, one grade of driving gear
19, gear freewheel clutch inner ring 18, an output shaft 17;
As in figure 2 it is shown, the transfer route of described two gear power is: power shaft 5, two grades of driven gears of 1, two grades of driving gears
6, clutch friction plate 7, clutch compressing disc 8, output shaft 17;
The transfer route of power of reversing gear described in as in figure 2 it is shown, is: power shaft 5, two grades of driven gears of 1, two grades of driving gears
6, clutch friction plate 7, clutch compressing disc 8, output shaft 17;
A described gear is switched to the specific works process of two gears and principle is:
When rotating clockwise such as Fig. 2, Fig. 4 power shaft 1, automobile moves forward, clutch friction plate 7 and clutch compressing disc 8
Gradually combining, power starts to be delivered to two gear driven gears 6 by two gear driving gears 5, then gradually passes through lamella clutch transmission
To output shaft 17, along with the power of lamella clutch transmission is gradually increased, the power of a gear freewheel clutch transmission is gradually reduced,
Until being zero, mechanism, the gear being connected on output shaft 17 are surmounted by second gear by the gear ratio of mechanism less than first gear
The rotating speed counterclockwise of clutch inner ring 18 will be above the rotating speed counterclockwise of a gear driven gear 19, and roller A22 will not be locked at
One end that wedge shape space is little is moved, and a gear freewheel clutch does not occur locking, a gear will not transmit power, and now, power is complete
By second gear, mechanism is transferred to lamella clutch, then is delivered to output shaft 17, by decelerator driving gear 27, power
Exporting the differential mechanism being integrated together with this change speed gear box, vehicle realizes hanging two grades of advances;
Described two gears are switched to specific works process and the principle of a gear:
When rotating clockwise such as Fig. 1, Fig. 4 power shaft 1, automobile moves forward, clutch friction plate 7 and clutch compressing disc 8
Being gradually disengaged, two gear transmission power reduce, and output shaft 17 is counterclockwise, and rotating speed declines, when the power of lamella clutch transmission is zero
Time, one grade of freewheel clutch inner ring 18 rotating speed counterclockwise and one grade of driven gear 19 rotating speed counterclockwise are identical, and power is main by a gear
Moving gear 2 is delivered to a gear driven gear 19, and the roller A22 of a gear freewheel clutch is locked at the little one end of wedge shape space, a gear
Driven gear 19 drives freewheel clutch inner ring 18 to rotate counterclockwise, and two gear driving gears 5 dally with two gear driven gears 6,
Now, power is delivered to a gear driven gear 19 by a gear driving gear 2, then is delivered to output shaft by a gear freewheel clutch
17, by decelerator driving gear 27, power exports the differential mechanism being integrated together with this change speed gear box, and vehicle realizes putting in the first speed
Advance;
The described specific works principle reversed gear:
Forward gear switches to the process reversed gear to be: clutch friction plate 7 is combined with clutch compressing disc 8;
Such as Fig. 4, when reversing gear, power shaft 1 rotates counterclockwise, and second gear is less than first gear to machine to the gear ratio of mechanism
Structure, the rotating speed clockwise of the gear freewheel clutch inner ring 18 being connected on output shaft 17 will be above the suitable of a gear driven gear 19
Hour hands rotating speed, one end that roller A22 will be locked at wedge shape space little moves, a gear freewheel clutch generation locking, meanwhile, from
Clutch friction plate 7 is combined with clutch compressing disc 8, so cannot realize reversing gear, following principle will prevent the gear freewheel clutch from sending out
Raw locking, it is achieved reverse gear.
Such as Fig. 3, Fig. 5 and Fig. 6, when reversing gear, power shaft 1 rotates counterclockwise, and a gear driven gear 19 rotates clockwise, simultaneously
Roller rolling retainer A20 rotates clockwise, and then drives control friction plate 16 to rotate clockwise, and controls platen 15 and controls friction plate
The friction torque produced between 16 drives the second control gear 14 to rotate clockwise, and second controls gear 14 rotates clockwise drive
The first control gear 3 on power shaft 1 rotates counterclockwise, and the gear ratio controlling gear pair mechanism is more than first gear to mechanism
Gear ratio, first controls the gear 3 rotating speed counterclockwise rotating speed counterclockwise higher than power shaft 1, i.e. higher than controlling in freewheel clutch
The rotating speed counterclockwise of circle 4, now controls one end little by being locked at wedge shape space for roller B24 of freewheel clutch, controls to surmount
Clutch generation locking, the first rotating speed counterclockwise controlling gear 3 cannot be than the rotating speed counterclockwise controlling freewheel clutch inner ring 4
Height, makes the rotating speed clockwise of the second control gear 14 decline, less than the rotating speed clockwise of a gear driven gear 19, i.e. less than roller
The rotating speed clockwise of retainer A20, now, controls friction plate 16 with controlling platen 15 and relative skidding can occur, produce counterclockwise
Frictional torque, this moment of torsion make roller rolling retainer 20 relative to one gear driven gear 19 turn over certain angle, roller counterclockwise
Roller A22 is stirred by retainer 20 to one end that wedge shape space is big, and roller A22 is maintained at one end that wedge shape space is bigger,
At this moment, one grade of freewheel clutch will not occur locking, and power is transferred to lamella clutch by second gear to mechanism completely,
Being delivered on output shaft 17, by decelerator driving gear 27, power exports the differential being integrated together with this change speed gear box again
Device, it is achieved vehicle reverses gear retrogressing.
As it has been described above, control gear pair mechanism to be used for controlling reverse gear process, control freewheel clutch therein is hung at vehicle
One grade and two grades will not produce impact to its work when advancing, specific as follows:
As it is shown on figure 3, during a gear, power shaft 1 direction of rotation is for turning clockwise, then the direction of rotation of output shaft 17 is inverse
Hour hands, a gear driven gear 19 rotates counterclockwise, and roller rolling retainer 20 rotates counterclockwise simultaneously.Roller rolling retainer 20 drives control again
Preparation of friction wafer 16 rotates, and controls platen 15 and the frictional force controlling to produce between friction plate 16 drove for the second control gear 14 inverse time
Pin rotates, and the second control gear 14 on output shaft 17 rotates counterclockwise the first control gear 3 on band driven input shaft 1, up time
Pin rotates, because controlling the gear ratio gear ratio more than first gear pair of gear pair mechanism, so now the first control gear 3
Rotating speed clockwise higher than the rotating speed clockwise of power shaft 1, i.e. higher than the control freewheel clutch inner ring being connected on power shaft 1
The rotating speed of 4.As it is shown in figure 5, when the first control gear 3 rotating speed clockwise is higher than controlling turning clockwise of freewheel clutch inner ring 4
During speed, roller B24 will not occur locking, controls freewheel clutch and does not transmit power.This time, automobile gearbox was operated in one
Gear pattern, controls gear pair mechanism and will not interfere with the power transmission of a gear.
During two gears, as same gear, as it is shown on figure 3, during two gears, power shaft 1 direction of rotation for turning clockwise, then exports
The direction of rotation of axle 17 is counterclockwise, and a gear driven gear 19 rotates counterclockwise, and roller rolling retainer 20 rotates counterclockwise simultaneously.Rolling
Post retainer 20 drives control friction plate 16 to rotate again, controls platen 15 and the frictional force controlling to produce between friction plate 16 drives
Second controls gear 14 rotates counterclockwise, and the second control gear 14 on output shaft 17 rotates counterclockwise on band driven input shaft 1
First controls gear 3, rotates clockwise, because controlling the gear ratio gear ratio more than first gear pair of gear pair mechanism, institute
With the now first rotating speed clockwise rotating speed clockwise higher than power shaft 1 controlling gear 3, i.e. higher than being connected on power shaft 1
Control freewheel clutch inner ring 4 rotating speed.As it is shown in figure 5, when first control gear 3 rotating speed clockwise be higher than control surmount from
During the rotating speed clockwise of clutch inner ring 4, roller B24 will not occur locking, controls freewheel clutch and does not transmit power.This time
Automobile gearbox is operated in two gear patterns, controls gear pair mechanism and will not interfere with the power transmission of two gears.
Claims (8)
1. an electric motor car power failure-free manual transmission, by power shaft (1), first gear to mechanism, intermediate gear to machine
Structure, lamella clutch, output shaft (17), gearshift controlling organization composition, it is characterised in that:
Described first gear to mechanism by gear driving gear (2) and be arranged on output shaft (17) being connected on power shaft (1)
Upper gear driven gear (19) is connected by meshing transmission composition;
Described intermediate gear to mechanism by be connected on power shaft (1) two gear driving gear (5) be arranged on by bearing defeated
Two gears driven gear (6) on shaft (17) are connected by meshing transmission composition;
Described lamella clutch is arranged on power shaft (1) or output shaft (17);
Described gearshift controlling organization first gear to mechanism and intermediate gear to mechanism between, including controlling gear mesh machine
Structure, a gear freewheel clutch, control freewheel clutch and the roller controlling organization of a gear freewheel clutch;
Described control gear pair mechanism, by be arranged on power shaft (1) first control gear (3) be arranged on by bearing defeated
The second control gear (14) on shaft (17) is connected by meshing transmission composition;
The gear ratio of described control gear pair mechanism is more than the described first gear gear ratio to mechanism;
A described gear freewheel clutch is arranged in a gear driven gear (19), and gear freewheel clutch inner ring (18) is connected in defeated
On shaft (17), a gear freewheel clutch outer ring is integral type structure with gear driven gear (19);
Described control freewheel clutch is arranged in the first control gear (3), controls freewheel clutch inner ring (4) and is connected in input
On axle (1), controlling freewheel clutch outer ring with the first control gear (3) is integral type structure;
The roller controlling organization of a described gear freewheel clutch, by roller toggle mechanism, preloading spring (23), controls platen
(15), controlling friction plate (16), wavy spring (21) forms;
Described control friction plate (16) is fixed in the groove of roller toggle mechanism end face by outer peripheral projection, described waveform
Spring (21) is arranged in the annular groove of the second control gear (14) end face;Described control platen (15) is arranged on control friction
Between sheet (16) and wavy spring (21), by wavy spring (21) axial pretightening, make control platen (15) be close to control and rub
In pad (16), described control platen (15) is fixed on the ring of the second control gear (14) end face by the projection of inward flange
Control gear (14) with second in connected in star to rotate.
2. a kind of electric motor car power failure-free manual transmission, it is characterised in that:
Described roller toggle mechanism is roller rolling retainer (20);
A described gear freewheel clutch includes that a gear driven gear (19), gear freewheel clutch inner ring (18), described roller are protected
Hold frame (20), roller A (22) and preloading spring A (23);
Described gear driven gear (19) inner surface and gear freewheel clutch inner ring (18) outer surface form wedge shape space, roller
Retainer (20) is nested with on gear freewheel clutch inner ring (18), and is positioned at gear freewheel clutch inner ring (18) and a gear quilt
Between moving gear (19), roller A (22) is evenly distributed in roller rolling retainer (20), and the rotation of roller rolling retainer (20) can carry
Roller A (22) synchronizing moving in wedge shape space between dynamic gear freewheel clutch inner ring (18) and gear driven gear (19),
Preloading spring (23) is evenly distributed in roller rolling retainer (20), and one end and the roller rolling retainer (20) of preloading spring A (23) connect
Touching, the other end and the projection contacts of gear driven gear (19) inner surface, roller rolling retainer (20) will by preloading spring A (23)
Roller A (22) pretension is in the little one end of wedge shape space.
3. a kind of electric motor car power failure-free manual transmission, it is characterised in that:
Described roller toggle mechanism is roller pressing fork rack (26);
A described gear freewheel clutch includes that a gear driven gear (19), gear freewheel clutch inner ring (18), described roller are dialled
Crotch (26), roller A (22) and preloading spring A (23);
Described gear driven gear (19) inner surface and gear freewheel clutch inner ring (18) outer surface form wedge shape space, roller
Pressing fork rack (26) is nested with on gear freewheel clutch inner ring (18), is positioned at gear freewheel clutch inner ring (18) passive with a gear
Between gear (19), roller A (22) is evenly distributed in wedge shape space, and the rotation of roller pressing fork rack (26) can be stirred a gear and be surpassed
More roller A (22) synchronizing moving in wedge shape space, preloading spring between clutch inner ring (18) and gear driven gear (19)
(23) being evenly distributed in wedge shape space, one end of preloading spring A (23) contacts with roller A (22), and the other end and a gear are passive
The projection contacts of gear (19) inner surface, preloading spring A (23) by roller A (22) pretension in the little one end of wedge shape space.
4. a kind of electric motor car power failure-free manual transmission, it is characterised in that:
Described roller rolling retainer (20) stirs gear freewheel clutch inner ring (18) and by the axial column between both ends of the surface
Roller A (22) in wedge shape space between gear driven gear (19);
The outer circumference surface of described roller rolling retainer (20) is provided with limited block, and described limited block is positioned at preloading spring A (23) and installs
Place, when roller rolling retainer (20) rotates counterclockwise relative to gear driven gear (19), limited block prevents roller rolling retainer (20)
Excessive compression preloading spring A (23);
The described projection controlling to pass through on its circumference between friction plate (16) and roller rolling retainer (20) is solid with groove clamping
Fixed.
5. a kind of electric motor car power failure-free manual transmission, it is characterised in that:
Described roller pressing fork rack (26) stirs gear freewheel clutch inner ring (18) and by the axial shift fork that its end face is distributed
Roller A (22) in wedge shape space between gear driven gear 19;
The outer circumference surface of described roller pressing fork rack (26) is provided with limited block, and described limited block is positioned at preloading spring A (23) and installs
Place, when described roller pressing fork rack (26) rotates counterclockwise relative to gear driven gear (19), limited block prevents described roller from dialling
Crotch (26) excessive compression preloading spring A (23);
The described projection controlling to pass through on its circumference between friction plate (16) and roller pressing fork rack (28) is solid with groove clamping
Fixed.
6. a kind of electric motor car power failure-free manual transmission, it is characterised in that:
Described control freewheel clutch include the first control gear (3), control freewheel clutch inner ring (4), roller B (24) and
Preloading spring B (25);
Described first controls gear (3) inner surface forms wedge shape space, roller B with controlling freewheel clutch inner ring (4) outer surface
(24) it is evenly distributed in wedge shape space, and by preloading spring B (25) pretension in wedge shape space.
7. a kind of electric motor car power failure-free manual transmission, it is characterised in that:
Described lamella clutch is made up of clutch friction plate (7), clutch compressing disc (8) and thrust bearing (10);
When described lamella clutch is arranged on power shaft (1), two gears driving gear (5) and clutch friction plate (7) are connected, from
Clutch platen (8) and power shaft (1) are connected, and thrust bearing (10) is sleeved on power shaft (1), and in the upper sliding of power shaft (1)
Rotate;
When described lamella clutch is arranged on output shaft (17), two gears driven gear (6) and clutch friction plate (7) are connected,
Clutch compressing disc (8) and output shaft (17) are connected, and thrust bearing (10) is sleeved on output shaft (17), and on output shaft (17)
Sliding rotates.
8. a kind of electric motor car power failure-free manual transmission, it is characterised in that: described lamella clutch
For dry single-disk or dry multi-plate clutch.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201620641289.XU CN205877092U (en) | 2016-06-24 | 2016-06-24 | Unpowered interrupt of electric motor car gearbox of shifting |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN201620641289.XU CN205877092U (en) | 2016-06-24 | 2016-06-24 | Unpowered interrupt of electric motor car gearbox of shifting |
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ID=57692443
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CN201620641289.XU Withdrawn - After Issue CN205877092U (en) | 2016-06-24 | 2016-06-24 | Unpowered interrupt of electric motor car gearbox of shifting |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105864368A (en) * | 2016-06-24 | 2016-08-17 | 吉林博承传动系统科技有限公司 | Power-interrupting-free shifting speed changing box of electric vehicle and shifting control method of power-interrupting-free shifting speed changing box |
CN115056368A (en) * | 2022-07-08 | 2022-09-16 | 中国机械总院集团海西(福建)分院有限公司 | Graphite processing machine tool with safeguard function |
-
2016
- 2016-06-24 CN CN201620641289.XU patent/CN205877092U/en not_active Withdrawn - After Issue
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105864368A (en) * | 2016-06-24 | 2016-08-17 | 吉林博承传动系统科技有限公司 | Power-interrupting-free shifting speed changing box of electric vehicle and shifting control method of power-interrupting-free shifting speed changing box |
CN105864368B (en) * | 2016-06-24 | 2018-02-13 | 包凯 | A kind of electric car power failure-free manual transmission and its shift control method |
CN115056368A (en) * | 2022-07-08 | 2022-09-16 | 中国机械总院集团海西(福建)分院有限公司 | Graphite processing machine tool with safeguard function |
CN115056368B (en) * | 2022-07-08 | 2024-05-28 | 中国机械总院集团海西(福建)分院有限公司 | Graphite machine tool with protection function |
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Granted publication date: 20170111 Effective date of abandoning: 20180213 |