CN205876606U - Independently become oar system with controller tactics - Google Patents

Independently become oar system with controller tactics Download PDF

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Publication number
CN205876606U
CN205876606U CN201620762625.6U CN201620762625U CN205876606U CN 205876606 U CN205876606 U CN 205876606U CN 201620762625 U CN201620762625 U CN 201620762625U CN 205876606 U CN205876606 U CN 205876606U
Authority
CN
China
Prior art keywords
pitch
motor
controller
blade
encoder
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN201620762625.6U
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Chinese (zh)
Inventor
徐向宇
蔡晓峰
胡明清
徐健
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Shenyang China Creative Wind Energy Co Ltd
China Creative Wind Energy Co Ltd
Ningxia China Creative Wind Energy Co Ltd
Qingdao China Creative Wind Energy Co Ltd
Tongliao China Creative Wind Energy Co Ltd
Original Assignee
Shenyang China Creative Wind Energy Co Ltd
Ningxia China Creative Wind Energy Co Ltd
Qingdao China Creative Wind Energy Co Ltd
Tongliao China Creative Wind Energy Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Shenyang China Creative Wind Energy Co Ltd, Ningxia China Creative Wind Energy Co Ltd, Qingdao China Creative Wind Energy Co Ltd, Tongliao China Creative Wind Energy Co Ltd filed Critical Shenyang China Creative Wind Energy Co Ltd
Priority to CN201620762625.6U priority Critical patent/CN205876606U/en
Application granted granted Critical
Publication of CN205876606U publication Critical patent/CN205876606U/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/70Wind energy
    • Y02E10/72Wind turbines with rotation axis in wind direction

Abstract

The utility model provides an independently become oar system with controller tactics, belongs to wind -powered electricity generation trade technical field. Including wind generating set master control controller, three servo driver of group of variable pitch control ware and corresponding blade, stand -by power supply, become the oar motor, encoder and limit switch, the variable pitch control ware respectively with wind generating set master control controller and three servo driver communication, every servo driver connects change oar motor respectively, the motor encoder, stand -by power supply and limit switch, the motor encoder is installed at the tail end that becomes the oar motor, the angle encoder passes through prototype gear and the linkage of blade bearing inner gearing. The utility model discloses a variable pitch control ware can realize independently becoming the oar function, realizes safety protection to disconnected, the state monitoring of wrong diagnostic error, lightning protection, battery management, fatigue load that not only can appropriate reduction fan blade, the life of extension unit, moreover control simply reliably do not need additionally to add too much hardware, the cost is lower, the security is higher.

Description

A kind of independent pitch system with controller strategy
Technical field
The invention belongs to wind-powered electricity generation industry technology field, be specifically related to a kind of independent pitch system with controller strategy System.
Background technology
Wind-power electricity generation develops into, the 1980s, and seldom, technology is the most not mature enough in wind-driven generator installation, To middle nineteen nineties, Global Wind Power Industry technology achieves the development advanced by leaps and bounds, design, and manufacturing technology reaches its maturity, and produces Product enter commercialization stage, and power grade, from tens kilowatts to hundreds of kilowatt, gradually develops into million grades.
External wind-driven generator the earliest mainly uses electronic fixed pitch system.For electronic fixed pitch wind-driven generator Group, high at the power coefficient of low wind speed section, and when wind speed is close to rated point, power coefficient starts people's amplitude and declines, At this moment along with the rising of wind speed, power rise oneself ease up, and after having crossed rated point, blade has started to stall, and wind speed raises, power Decline.So electronic fixed pitch wind power generating set is the highest to wind energy utilization efficiency.
Along with the most ripe of wind power generation industry technology and development, the superiority of electric pitch-changing wind-driven generator more comes The most prominent: wind energy conversion system reliability of operation has had and is greatly improved;At present, single-machine capacity is increasing, the other unit of MW class Occupying main force position, independent pitch has had become as the development trend of wind-powered electricity generation away from technology, the mode of independent pitch speed governing for Capture wind energy efficiency, it is thus achieved that optimum capacity output propose higher requirement, the most just can occupy wind-driven generator leadingly Position.
Summary of the invention
For the technical problem of above-mentioned existence, the present invention provides a kind of independent pitch system with controller strategy.It Using pitch control device to control the variable pitch driver of three blades, variable pitch driver regulates propeller pitch angle according to wind speed, it is possible to ensure Impeller capture maximal wind-energy, each blade is self contained function, it is ensured that the safety of blade.
The technical solution used in the present invention is as follows:
A kind of independent pitch system with controller strategy, including wind power generating set master controller, feather control Device processed and three groups of servo-drivers, stand-by power supply, pitch motor, encoder and stopping means, the variable pitch control of corresponding blade Device respectively with wind power generating set master controller and three servo-driver communications, each servo-driver connects change oar respectively Motor, motor encoder, stand-by power supply and stopping means, motor encoder is arranged on the tail end of pitch motor, angular encoder It is connected with blade bearing.
Further, described stopping means is three groups of limit switches, and often group limit switch is respectively arranged at each blade and turns 91 degree of axle and 94 degree of positions, control blade and forward 91 degree of restraining position to, when 91 degree when pitch-controlled system performs emergency feathering order When limit switch lost efficacy, 94 degree of limit switches cut off battery power supply, it is ensured that the safe stall of blade.
Further, described stand-by power supply is made up of energy-storage travelling wave tube and charger, when main power source generation power-off fault is System power supply, makes the feather position that blade is driven into 90 ° by pitch-controlled system from 0 °.
Further, described energy-storage travelling wave tube is accumulator or super capacitor.
Further, described angular encoder engages linkage by prototype gear with blade bearing internal tooth.
Further, described pitch motor is brushless motor, sensing asynchronous machine, brshless DC motor or permanent-magnet synchronous Motor.
The present invention is with the change oar method of the independent pitch system of controller strategy, and master controller is according to generator operation Realtime power and rotation speed of fan, pitch position with become oar speed and be sent to Variable-pitch Controller, pitch control device receives main Position command that control control chamber sends and speed command, and position and speed are sent respectively to three servo driver drives hold Row mechanism carries out becoming oar action, and regulation becomes oar propeller pitch angle, and the position of motor encoder real time record electric machine rotation sends to servo Driver, is sent to pitch control device by servo-driver, angular encoder record fan blade turned position, and by this position Being sent to pitch control device, pitch control device carries out verification by logical judgment and compares, to the motor encoder position gathered, angle Degree encoder position carries out record in real time, and records the input/output signal of each sharf, and each record value exceeds original start During fault value, pitch control device is sent to master controller fault message, ensures that becoming oar propeller pitch angle exists by master controller 0 °~90 ° of scopes rotations, Variable-pitch Controller and master controller real-time communication, monitoring becomes oar oneself state, pitch control device handle Operation conditions feeds back to blower fan master control control chamber, execution emergency feathering action of breaking down.Described Variable-pitch Controller and master control The real-time communication of controller, is communications protocol based on Canopen.
The invention has the beneficial effects as follows:
The present invention can realize independent pitch function by Variable-pitch Controller, protects error diagnosis, status monitoring, lightning protection Protect, battery management realizes safeguard protection, the fatigue load of reduction fan blade that can not only be suitable, extends the use longevity of unit Life, and control simple and reliable, it is not necessary to the too much hardware of additional, cost is relatively low, and safety is higher.
Accompanying drawing explanation
Fig. 1 is present configuration block diagram.
Fig. 2 is control flow chart of the present invention.
In figure: 1 is master control control chamber, and 2 is slip ring, and 3 is Variable-pitch Controller, 4,5,6 for becoming oar servo-driver, and 7,8, 9 is super capacitor module, and 10,11,12 is pitch motor, and 13,16,19 is 91 degree of limit switches, 14,17,20 be 94 degree spacing Switch, 15,18,21 is angular encoder, and 22,23,24 is motor encoder.
Detailed description of the invention:
Describe the present invention with embodiment below in conjunction with the accompanying drawings.
Embodiment: as it is shown in figure 1, a kind of independent pitch system with controller strategy of the present invention, including wind-power electricity generation Unit master controller, Variable-pitch Controller and three groups of servo-drivers, stand-by power supply, pitch motor, codings of corresponding blade Device and stopping means, Variable-pitch Controller respectively with wind power generating set master controller and three servo-driver communications, often Individual servo-driver connects pitch motor, motor encoder, stand-by power supply and stopping means respectively, and motor encoder is arranged on change The tail end of oar motor, angular encoder is connected with blade bearing.
Variable-pitch Controller is the maincenter of pitch-controlled system, is responsible for and wind power generating set master controller and servo-driver Communication, and the function such as temperature inspection and control, distribution management, monitoring protection, theft-resistant link chain and man-machine interaction.Externally by sliding Ring is communicatively coupled with blower fan master control control chamber, internally controls 3 servo-drivers (Pitch Master) and then controls leaf The rotation of sheet.From security consideration, Variable-pitch Controller logically ensures safeguarding or be only capable of a leaf under repairing state Sheet leaves feather position.
As in figure 2 it is shown, the instruction that servo-driver sends according to pitch control device (PLC), drive motor to rotate, pass through After reductor, band moving vane rotates, and completes the servo antrol to blade angle.Pitch-controlled system generally use position ring, speed ring, The Three-loop control mode of electric current loop.According to the difference of position ring closed loop location, servo-driver function can be divided into position servo Control and Speed servo control two class.
Stand-by power supply is made up of energy-storage travelling wave tube and charger.Stand-by power supply need to be system when main power source generation power-off fault Power supply, makes the feather position that blade is driven into 90 ° by pitch-controlled system from 0 °.For the consideration to working environment, energy-storage travelling wave tube must Must non-maintaining, can be inverted, when rotating with blade without leakage, and must be fulfilled for pitch-controlled system to the aspect such as temperature range, life-span Requirement, generally uses accumulator or super capacitor as energy-storage travelling wave tube.
Pitch motor is to become the final executive component of oar action, its characteristic performance important to pitch-controlled system. In pitch-controlled system, adoptable motor mainly has 4 kinds: brushed DC motor, sensing asynchronous machine, brshless DC motor and forever Magnetic-synchro motor.
Motor encoder is arranged on the tail end of pitch motor, and described angular encoder is positioned at by blade bearing internal tooth, passes through Prototype gear engages linkage with blade bearing internal tooth, all for recording pitch position data.
Described stopping means is three groups of limit switches, often group limit switch be respectively arranged at 91 the degree of each blade rotor with 94 degree of positions, control blade and forward 91 degree of restraining position to, when 91 degree of limit switches lose when pitch-controlled system performs emergency feathering order During effect, 94 degree of limit switches (redundancy limit switch) cut off battery power supply, it is ensured that the safe stall of blade.
The control method of the described independent pitch system with controller strategy, comprises the steps:
Master control control chamber is according to the realtime power of generator operation and rotation speed of fan, pitch position with become oar speed and send To Variable-pitch Controller, pitch control device receives position command and the speed command that master control control chamber sends, and by position and speed Degree is sent respectively to three servo driver drives actuators and carries out becoming oar action, and regulation becomes oar propeller pitch angle, motor encoder The position of real time record electric machine rotation sends to servo-driver, servo-driver be sent to pitch control device, angular coding Device record fan blade turned position, and this position is sent to pitch control device, pitch control device is carried out by logical judgment Verification is compared, and carries out the motor encoder position gathered, angular encoder position in real time record, and records each sharf Input/output signal, such as main electric switch, charger switch, thunder-prevention switch feedback, in-cabinet temperature etc., each record value in sharf cabinet During beyond original start fault value, it may be assumed that the motor encoder of pitch control device record, angular encoder not initial range 0 °~ 90 ° of operations, when axle cabinet switch feedback is not initial value, axle cabinet temperature occurs higher than setting the fault messages such as alarming value, becomes oar control Device processed is sent to master controller fault message, ensures that becoming oar propeller pitch angle rotates at 0 °~90 ° of scopes by master controller, Variable-pitch Controller and master controller real-time communication, monitoring becomes oar oneself state, and pitch control device feeds back to wind operation conditions Machine master controller, execution emergency feathering action of breaking down.
Variable-pitch Controller and the real-time communication of master controller, be that it is in change oar based on a kind of Canopen communications protocol Such as motor encoder position, some status informations of angular encoder position and each axle cabinet are sent to blower fan master control control chamber, main Control control chamber issues startup, operation, halt command to pitch control device, if broken down in becoming oar, such as motor position is wrong By mistake, pitch control device will be transmitted back to Main Control Tank fault message, and master control control chamber sends halt instruction can to pitch control device, Pitch control device will send halt command, servo driver drives electricity after receiving halt instruction to each axle cabinet servo-driver Machine, by blade feathering to home, performs emergency feathering action.
Actuator is made up of pitch motor, reductor, driving gear, fan blade, and servo driver drives performs machine Structure regulation becomes oar propeller pitch angle, reaches to realize becoming oar purpose.

Claims (6)

1. the independent pitch system with controller strategy, it is characterised in that: include wind power generating set master controller, Variable-pitch Controller and three groups of servo-drivers, stand-by power supply, pitch motor, encoder and the stopping means of corresponding blade, become Pitch controller respectively with wind power generating set master controller and three servo-driver communications, each servo-driver is respectively Connecting pitch motor, motor encoder, stand-by power supply and stopping means, motor encoder is arranged on the tail end of pitch motor, angle Degree encoder is connected with blade bearing.
The most according to claim 1 with the independent pitch system of controller strategy, it is characterised in that: described stopping means is Three groups of limit switches, often group limit switch is respectively arranged at 91 degree and 94 degree of positions of each blade rotor, and pitch-controlled system performs Controlling blade during emergency feathering order and forward 91 degree of restraining position to, when 91 degree of limit switches lost efficacy, 94 degree of limit switches are cut Disconnected battery power supply, it is ensured that the safe stall of blade.
The most according to claim 1 with the independent pitch system of controller strategy, it is characterised in that: described stand-by power supply by Energy-storage travelling wave tube and charger composition, be system power supply when main power source generation power-off fault, make pitch-controlled system be driven from 0 ° by blade Move the feather position of 90 °.
The most according to claim 1 with the independent pitch system of controller strategy, it is characterised in that: described energy-storage travelling wave tube is Accumulator or super capacitor.
The most according to claim 1 with the independent pitch system of controller strategy, it is characterised in that: described angular encoder Linkage is engaged with blade bearing internal tooth by prototype gear.
The most according to claim 1 with the independent pitch system of controller strategy, it is characterised in that: described pitch motor is Brushless motor, sensing asynchronous machine, brshless DC motor or permagnetic synchronous motor.
CN201620762625.6U 2016-07-19 2016-07-19 Independently become oar system with controller tactics Expired - Fee Related CN205876606U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106224161A (en) * 2016-07-19 2016-12-14 沈阳华创风能有限公司 Independent pitch system and change oar method with controller strategy

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106224161A (en) * 2016-07-19 2016-12-14 沈阳华创风能有限公司 Independent pitch system and change oar method with controller strategy

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GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20170111

Termination date: 20180719

CF01 Termination of patent right due to non-payment of annual fee