CN205869671U - Car intercooler argon arc welding station based on robot - Google Patents
Car intercooler argon arc welding station based on robot Download PDFInfo
- Publication number
- CN205869671U CN205869671U CN201620816350.XU CN201620816350U CN205869671U CN 205869671 U CN205869671 U CN 205869671U CN 201620816350 U CN201620816350 U CN 201620816350U CN 205869671 U CN205869671 U CN 205869671U
- Authority
- CN
- China
- Prior art keywords
- welding
- robot
- vehicle intercooler
- clamping device
- intercooler
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn - After Issue
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Abstract
The utility model discloses a car intercooler argon arc welding station based on robot, including the welding room, its characterized in that: still include robot, welding rack, the horizontal rotation machine of shifting and control box, the control box is connected with the robot, the front portion of robot is provided with soldering joint tracking ware and welder, connect the welding torch welding source, a last positioning and clamping device and the 2nd positioning and clamping device of being provided with of welding rack, the automobile intercooler left side air chamber of automobile intercooler is fixed at a positioning and clamping device, and the automobile intercooler of automobile intercooler right side air chamber is fixed at the 2nd positioning and clamping device, welding rack connects on the horizontal rotation machine of shifting. It is based on the automobile intercooler welding station of robot, has realized the automated control of robot to automobile intercooler welding process, has replaced traditional manual welding.
Description
Technical field
This utility model relates to robot welding field, is specifically related to a kind of vehicle intercooler argon arc welding based on robot
Go to the station to meet somebody.
Background technology
At present, in the car in cooler production process, air chamber welds mostly with core body based on manual operations, manual behaviour
Have the disadvantage that 1, work situation is severe, labor intensity is big, and discharges substantial amounts of metallic dust in welding process
Grain enters pulmonary by respiratory tract, welder's physical and mental health is brought serious harm, there is hidden danger of keeping the safety in production greatly；2、
The efficiency of welding and quality are significantly limited by operant skill and the duty of welder, are done by surrounding
Disturbing, operator is difficult to keep welding job stability and concordance for a long time.Therefore, there is welding quality shakiness in manual welding
Fixed, welding efficiency is low waits deficiency.
Utility model content
In place of the purpose of this utility model is to overcome above-mentioned the deficiencies in the prior art, and provide a kind of based on robot
Vehicle intercooler argon arc welding is gone to the station to meet somebody.It is vehicle intercooler welding station based on robot, it is achieved that robot is to cold in automobile
The Automated condtrol of device welding processing, instead of traditional human weld.
The purpose of this utility model is reached by following measure: a kind of vehicle intercooler argon arc based on robot
Welding station, including welding room, it is characterised in that: also include robot, welding stand, horizontal rotation positioner and control box, institute
Stating control box to be connected with robot, the front portion of described robot is provided with Weld joint tracker and welding gun, described welding gun connecting welding
Power supply, described welding stand is provided with the first positioning clamping device and the second positioning clamping device, the automobile of vehicle intercooler
The left air chamber of charge air cooler is fixed on the first positioning clamping device, and the right air chamber of vehicle intercooler of vehicle intercooler is fixed on the second location
Clamping device, described welding stand is connected to horizontally rotate on positioner.
Further, described horizontal rotation positioner includes outward extending two the first transverse arms and two on support and support
Individual second transverse arm, connects between two the first transverse arms and has a welding stand, and connecting between two the second transverse arms has a welding
Frame, described horizontal rotation positioner controls the horizontal rotation of horizontal rotation positioner by the outside axle of robot.
Further, the both sides of described welding stand are connected to horizontally rotate on positioner by seat positioner end to end, institute
State seat positioner end to end and control to drive the upset of welding stand by the outside axle of robot.
Further, described first positioning clamping device includes first fast for clamp vehicle intercooler left air chamber top
Speed fixture, for clamping the second quick-speed jigs of the mouth of pipe in the middle part of the left air chamber of vehicle intercooler and for clamping the left gas of vehicle intercooler
3rd quick-speed jigs of bottom, room, described second positioning clamping device include for clamp vehicle intercooler right air chamber top
Four quick-speed jigs, for clamping the 5th quick-speed jigs of the mouth of pipe in the middle part of the right air chamber of vehicle intercooler, for clamping vehicle intercooler
6th quick-speed jigs of right air chamber bottom, described second quick-speed jigs and the 5th quick-speed jigs respectively by the first mouth of pipe clip and
The mouth of pipe in the middle part of the mouth of pipe and the right air chamber of vehicle intercooler in the middle part of the second mouth of pipe clip left air chamber of fixed car charge air cooler.
Further, described first positioning clamping device and the second positioning clamping device are connected on connecting plate, described company
The two ends of fishplate bar are movably attached on the crossbeam of welding stand by bearing block, and the two ends of described connecting plate are provided with location
Device also can position fixing with the hole, multiple spaced location on welding stand.
Further, described first positioning clamping device and the second positioning clamping device are connected to connecting plate by substrate
On, it is symmetrically arranged with two line slideways between described substrate and connecting plate, described connecting plate is fixed with plug-type quick clip
Tool, the pull bar of described plug-type quick-speed jigs is connected with substrate.
Further, described welding stand is provided with location-plate, location-plate is provided with support seat, vehicle intercooler
Vehicle intercooler core body is placed on support seat.
Further, described Weld joint tracker searches for characteristics of weld seam automatically by laser sensor, and robot controls welding gun
Along weld movement.
Further, being provided above for welding wire conduit and the balance of laser sensor electric wire of slinging of described robot
Hang.
Further, the clear rifle wire shearing machine being provided above for shearing welding wire of described robot.
The beneficial effects of the utility model are as follows: this utility model is vehicle intercooler welding station based on robot, real
Show fast clamp and the handling of vehicle intercooler, and coordinated with welding robot by positioning clamping device, it is achieved that machine
People's Automated condtrol to vehicle intercooler welding processing, overcomes the weldering of weld seam concordance difference by Weld joint tracker and welding gun
A connection technology difficult problem, replaces traditional human weld.
Meanwhile, this utility model is provided with horizontal rotation positioner, is realized cold in automobile by horizontal rotation positioner
Device delivers to welding post from assembly station, and for assembly station and welding post switching, operator continue at assembly station
Continuous next part product of assembling, improves production efficiency.
Additionally, this utility model is provided with seat positioner end to end, driven the upset of welding stand by seat positioner end to end,
Realize the positive and negative automatic welding of vehicle intercooler.
Therefore, it can alleviate the labor intensity of workman, improves production efficiency, and improves work situation, is of value to workman
Physical and mental health, it is also ensured that the stability of welding processing and concordance.
Accompanying drawing explanation
Fig. 1 is main TV structure schematic diagram of the present utility model.
Fig. 2 is the plan structure schematic diagram of Fig. 1.
Fig. 3 is the side-looking structural representation of Fig. 1.
Fig. 4 is the structural representation that in Fig. 3, vehicle intercooler is assemblied on welding stand.
Fig. 5 is the first positioning clamping device and the structural representation of the second positioning clamping device fixed car charge air cooler in Fig. 4
Figure.
In figure, 1-welding room, 2-robot, 3-Weld joint tracker, 4-welding gun, 5-seat positioner end to end, 6-horizontally rotates
Positioner, 6.1-support, 6.2-the first transverse arm, 6.3-the second transverse arm, 7-controls box, 8-welding stand, 8.1-location-plate, 8.2-
Crossbeam, 8.3-bearing block, 8.4-connecting plate, the plug-type quick-speed jigs of 8.5-, 8.5.1-pull bar, 8.6-supports seat, 8.7-substrate,
8.8-line slideway, 9-the first positioning clamping device, 10-the second positioning clamping device, 9.1-the first quick-speed jigs, 9.2-second
Quick-speed jigs, 9.2.1-first mouth of pipe clip, 9.3-the 3rd quick-speed jigs, 10.1-the 4th quick-speed jigs, 10.2-the 5th is quick
Fixture, 10.2.1-second mouth of pipe clip, 10.3-the 6th quick-speed jigs, 11-vehicle intercooler, 11.1-vehicle intercooler core body,
The left air chamber of 11.2-vehicle intercooler, the right air chamber of 11.3-vehicle intercooler, 12-balance crane, 13-clear rifle wire shearing machine, 14-welds electricity
Source.
Detailed description of the invention
Describe performance of the present utility model below in conjunction with the accompanying drawings in detail, but it is not intended that limit of the present utility model
Fixed, only illustrate.Simultaneously by explanation, advantage of the present utility model will become clearer from easy to understand.
As shown in Figure 1, Figure 2, Figure 3 shows: a kind of vehicle intercooler argon arc welding based on robot is gone to the station to meet somebody, including welding room 1, machine
Device people 2, welding stand 8, horizontal rotation positioner 6, control box 7, described control box 7 is connected with robot 2, described robot 2
Front portion be provided with Weld joint tracker 3 and welding gun 4, described welding gun 4 connecting welding power supply 14, described welding stand 8 is provided with
First positioning clamping device 9 and the second positioning clamping device 10, the left air chamber of vehicle intercooler 11.2 of vehicle intercooler 11 is fixed
At the first positioning clamping device 9, the right air chamber of vehicle intercooler 11.3 of vehicle intercooler 11 is fixed on the second positioning clamping device
10, described welding stand 8 is connected to horizontally rotate on positioner 6.Wherein, described Weld joint tracker 3 is by laser sensor certainly
Dynamic search characteristics of weld seam, robot 2 controls welding gun 4 along weld movement.Described robot 2 is provided above for shearing weldering
The clear rifle wire shearing machine 13 of silk.Described robot 2 be provided above for sling welding wire conduit and laser sensor electric wire flat
Weighing apparatus hangs 12.The source of welding current 14 controls welding gun 4, and welding gun 4 connects barreled wire welding, and barreled wire welding is that one fills 80～160kg welding wires, machine
Device people 2 connects main electric appliance box.In actual applications, before robot 2 welding, the laser sensor of Weld joint tracker 3 is known automatically
Not, measure welds geometry and size and then generate control instruction, generate position while welding data, revise robot 2 in real time and transport
The weld joint tracking Trajectory System in dynamic direction, and walk along weld seam, so according to the data guided robot 2 of these Practical Calculation
Welding gun 4 is relatively uniform with the attitude of weld seam, is beneficial to welding.
As in figure 2 it is shown, horizontal rotation positioner 6 includes outward extending two the first transverse arms on support 6.1 and support 6.1
6.2 and two the second transverse arms 6.3, connect between two the first transverse arms 6.2 and have a welding stand 8, two the second transverse arms 6.3 it
Between connect and have a welding stand 8, described horizontal rotation positioner 6 controls horizontal rotation by the outside axle of robot 2 and conjugates
The horizontal rotation of machine 6.The both sides of welding stand 8 are connected to horizontally rotate on positioner 6 by seat positioner 5 end to end, described head
Tailstock positioner 5 controls to drive the upset of welding stand 8 by the outside axle of robot 2.
As shown in Fig. 3, Fig. 4, Fig. 5, described first positioning clamping device 9 includes for clamping the left air chamber of vehicle intercooler
First quick-speed jigs 9.1 on 11.2 tops, for clamping the second quick-speed jigs of the mouth of pipe in the middle part of the left air chamber of vehicle intercooler 11.2
9.2 and for clamping the 3rd quick-speed jigs 9.3 of vehicle intercooler left air chamber 11.2 bottom, described second positioning clamping device 10
Including the 4th quick-speed jigs 10.1 for clamping vehicle intercooler right air chamber 11.3 top, for clamping the right gas of vehicle intercooler
5th quick-speed jigs 10.2 of the mouth of pipe in the middle part of room 11.3, for clamping the 6th quick clip of vehicle intercooler right air chamber 11.3 bottom
Tool 10.3, described second quick-speed jigs 9.2 and the 5th quick-speed jigs 10.2 are respectively by the first mouth of pipe clip 9.2.1 and second pipe
The mouth of pipe in the middle part of the mouth of pipe and the right air chamber of vehicle intercooler 11.3 in the middle part of mouthful clip 10.2.1 left air chamber of fixed car charge air cooler 11.2.
Wherein, the first positioning clamping device 9 and the second positioning clamping device 10 are connected on connecting plate 8.4, connecting plate 8.4
Two ends be movably attached on the crossbeam 8.2 of welding stand 8 by bearing block 8.3.The two ends of described connecting plate 8.4 are arranged
There is positioner and can position fixing with the hole, multiple spaced location on welding stand 8, thus realizing connecting plate 8.4
Fixing of diverse location.
Wherein, the first positioning clamping device 9 and the second positioning clamping device 10 are connected to connecting plate 8.4 by substrate 8.7
On, it is symmetrically arranged with two line slideways 8.8 between described substrate 8.7 and connecting plate 8.4, described connecting plate 8.4 is fixed with
Plug-type quick-speed jigs 8.5, the pull bar 8.5.1 of described plug-type quick-speed jigs 8.5 is connected with substrate 8.7.Pull pull bar
8.5.1, drive substrate 8.7 to move left and right, thus realize the first positioning clamping device 9 and the second location clamping on substrate 8.7
Moving left and right of device 10.It is provided with location-plate 8.1 on welding stand 8, location-plate 8.1 is provided with support seat 8.6, in automobile
The vehicle intercooler core body 11.1 of cooler 11 is placed on support seat 8.6.
Utility model works process is: by left for vehicle intercooler air chamber 11.2 and vehicle intercooler right air chamber 11.3 difference
It is arranged on the first positioning clamping device 9 and the second positioning clamping device 10, vehicle intercooler core body 11.1 is placed on location-plate
On 8.1, plug-type quick-speed jigs 8.5 is promoted to make the left air chamber of the vehicle intercooler on connecting plate 8.4 11.2 and vehicle intercooler right
Air chamber 11.3 moves close to vehicle intercooler core body 11.1, completes the assembling of vehicle intercooler 11.When operator have assembled
After, by the switch of control box 7, vehicle intercooler 11 is delivered to welding post, operator from assembly station by horizontal rotation positioner 6
Member continues to assemble next part product at assembly station.Robot 2 quickly runs to specify position, and Weld joint tracker 3 passes through laser
Sensor searches for characteristics of weld seam, guided robot 2 welding job automatically, after treating the welding of vehicle intercooler 11 front, end to end
Seat positioner 5 rotates automatically, and robot 2 continues to start the welding at vehicle intercooler 11 back side.
The above, detailed description of the invention the most of the present utility model, it is noted that any be familiar with those skilled in the art
Member in the technical scope disclosed by this utility model, the change that can readily occur in or replacement, all should contain at this utility model
Protection domain within.
Claims (10)
1. a vehicle intercooler argon arc welding based on robot is gone to the station to meet somebody, including welding room (1), it is characterised in that: also include machine
Device people (2), welding stand (8), horizontal rotation positioner (6) and control box (7), described control box (7) is with robot (2) even
Connecing, the front portion of described robot (2) is provided with Weld joint tracker (3) and welding gun (4), described welding gun (4) connecting welding power supply
(14), described welding stand (8) is provided with the first positioning clamping device (9) and the second positioning clamping device (10), in automobile
The left air chamber of the vehicle intercooler (11.2) of cooler (11) is fixed on the first positioning clamping device (9), the vapour of vehicle intercooler (11)
The right air chamber of car charge air cooler (11.3) is fixed on the second positioning clamping device (10), and described welding stand (8) is connected to horizontal rotation
On positioner (6).
Vehicle intercooler argon arc welding based on robot the most according to claim 1 is gone to the station to meet somebody, it is characterised in that: described level
Rotate positioner (6) and include support (6.1) and upper outward extending two the first transverse arms (6.2) of support (6.1) and two second
Transverse arm (6.3), connects between two the first transverse arms (6.2) and has a welding stand (8), connect between two the second transverse arms (6.3)
Being connected to a welding stand (8), described horizontal rotation positioner (6) controls horizontal rotation by the outside axle of robot (2) and becomes
The horizontal rotation of position machine (6).
Vehicle intercooler argon arc welding based on robot the most according to claim 1 and 2 is gone to the station to meet somebody, it is characterised in that: described
The both sides of welding stand (8) are connected to horizontally rotate on positioner (6) by seat positioner (5) end to end, and described seat end to end conjugates
Machine (5) controls to drive the upset of welding stand (8) by the outside axle of robot (2).
Vehicle intercooler argon arc welding based on robot the most according to claim 3 is gone to the station to meet somebody, it is characterised in that: described first
Positioning clamping device (9) includes the first quick-speed jigs (9.1) for clamping vehicle intercooler left air chamber (11.2) top, is used for
Clamp second quick-speed jigs (9.2) of the left air chamber of vehicle intercooler (11.2) the middle part mouth of pipe and be used for clamping the left gas of vehicle intercooler
3rd quick-speed jigs (9.3) of room (11.2) bottom, described second positioning clamping device (10) includes for clamping in automobile cold
4th quick-speed jigs (10.1) on device right air chamber (11.3) top, it is used for clamping the right air chamber of vehicle intercooler (11.3) the middle part mouth of pipe
The 5th quick-speed jigs (10.2), be used for clamping the 6th quick-speed jigs (10.3) of vehicle intercooler right air chamber (11.3) bottom,
Described second quick-speed jigs (9.2) and the 5th quick-speed jigs (10.2) are respectively by the first mouth of pipe clip (9.2.1) and the second pipe
The mouth left air chamber of clip (10.2.1) fixed car charge air cooler (11.2) the middle part mouth of pipe and the right air chamber of vehicle intercooler (11.3) middle part
The mouth of pipe.
Vehicle intercooler argon arc welding based on robot the most according to claim 4 is gone to the station to meet somebody, it is characterised in that: described first
Positioning clamping device (9) and the second positioning clamping device (10) are connected on connecting plate (8.4), the two of described connecting plate (8.4)
End is movably attached on the crossbeam (8.2) of welding stand (8) by bearing block (8.3), the two ends of described connecting plate (8.4)
It is provided with positioner and can position fixing with the hole, multiple spaced location on welding stand (8).
Vehicle intercooler argon arc welding based on robot the most according to claim 5 is gone to the station to meet somebody, it is characterised in that: described first
Positioning clamping device (9) and the second positioning clamping device (10) are connected on connecting plate (8.4) by substrate (8.7), described base
It is symmetrically arranged with two line slideways (8.8) between plate (8.7) and connecting plate (8.4), described connecting plate (8.4) is fixed with and pushes away
Pull-type quick-speed jigs (8.5), the pull bar (8.5.1) of described plug-type quick-speed jigs (8.5) is connected with substrate (8.7).
Vehicle intercooler argon arc welding based on robot the most according to claim 6 is gone to the station to meet somebody, it is characterised in that: described welding
It is provided with location-plate (8.1) in frame (8), location-plate (8.1) is provided with support seat (8.6), the vapour of vehicle intercooler (11)
Car intercooler chip body (11.1) is placed in support seat (8.6).
Vehicle intercooler argon arc welding based on robot the most according to claim 7 is gone to the station to meet somebody, it is characterised in that: described weld seam
Tracker (3) searches for characteristics of weld seam automatically by laser sensor, and robot (2) controls welding gun (4) along weld movement.
Vehicle intercooler argon arc welding based on robot the most according to claim 8 is gone to the station to meet somebody, it is characterised in that: described machine
People (2) is provided above the balance crane (12) for sling welding wire conduit and laser sensor electric wire.
Vehicle intercooler argon arc welding based on robot the most according to claim 9 is gone to the station to meet somebody, it is characterised in that: described machine
The clear rifle wire shearing machine (13) being provided above for shearing welding wire of device people (2).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620816350.XU CN205869671U (en) | 2016-07-29 | 2016-07-29 | Car intercooler argon arc welding station based on robot |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620816350.XU CN205869671U (en) | 2016-07-29 | 2016-07-29 | Car intercooler argon arc welding station based on robot |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN205869671U true CN205869671U (en) | 2017-01-11 |
Family
ID=57699904
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201620816350.XU Withdrawn - After Issue CN205869671U (en) | 2016-07-29 | 2016-07-29 | Car intercooler argon arc welding station based on robot |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN205869671U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106112229A (en) * | 2016-07-29 | 2016-11-16 | 东风贝洱热系统有限公司 | Vehicle intercooler argon arc welding based on robot is gone to the station to meet somebody |
-
2016
- 2016-07-29 CN CN201620816350.XU patent/CN205869671U/en not_active Withdrawn - After Issue
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106112229A (en) * | 2016-07-29 | 2016-11-16 | 东风贝洱热系统有限公司 | Vehicle intercooler argon arc welding based on robot is gone to the station to meet somebody |
| CN106112229B (en) * | 2016-07-29 | 2018-09-14 | 东风贝洱热系统有限公司 | Vehicle intercooler argon arc welding based on robot is gone to the station to meet somebody |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20170111 Effective date of abandoning: 20180914 |