CN205868523U - Rubble production line teleservice control system - Google Patents
Rubble production line teleservice control system Download PDFInfo
- Publication number
- CN205868523U CN205868523U CN201620611198.1U CN201620611198U CN205868523U CN 205868523 U CN205868523 U CN 205868523U CN 201620611198 U CN201620611198 U CN 201620611198U CN 205868523 U CN205868523 U CN 205868523U
- Authority
- CN
- China
- Prior art keywords
- circuit
- spot
- production line
- sensor
- control
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
Landscapes
- Disintegrating Or Milling (AREA)
Abstract
The utility model discloses a rubble production line teleservice control system, including field control adoption automated control, carry out the information acquisition control at the various points that go wrong easily to to information monitoring encode packing, to upload onto the server through mobile network, the server is to coding information decode, and real time monitoring as long as go wrong, just in time infories the attendant, and the attendant goes out somewhere according to the problem of knowing that analytic data are accurate, how to solve to multiple ways such as phone inform the customer to solve, and this utility model field control as follows mainly adopts automated control, carry out the information acquisition control at the various points that go wrong easily, and to the information monitoring encode packing, upload onto the server through mobile network, and the server is to coding information decode, and utility model 0 as long as go wrong, just in time infories the attendant, and the attendant goes out somewhere according to the problem of knowing that analytic data are accurate, how to solve to the phone infories the customer to solve.
Description
Technical field
This utility model belongs to the tele-control system technical field of a kind of Ore production line, raw particularly to a kind of rubble
Produce line remote service control system.
Background technology
At present, in mine crushes industry, electrical control aspect typically has two kinds of solutions:
One, independent motor electric control system, control mode is based on manual operation, raw according to workman's field monitor
Produce line and operate electrically, due to the relation of workman's reaction with experience, throw into question sometimes and process delayed situation.But it is this
Electric advantage is that each several part is electrically independent, will not involve elsewhere because of problematic at one, and simple in construction, maintenance
Maintenance cost is low, it is not necessary to the most senior professional.
Two, on-the-spot automation control system, production line is all of is electrically all centralized and automatic control, as long as workman is simple
Single operation " starts " " stopping ", and Automated condtrol will process various problems according to the procedure auto-control set.But
This electrical control is mainly due to technical sophistication, and maintenance maintenance cost is the highest, and situations many especially is the least problem, if not
Process or do not process the stopping production that will result in integral production line, wait that professional solves from afar.Cause the most not
Necessary economic loss.
Utility model content
Technical assignment of the present utility model is that to provide a kind of rubble production line long-range for above prior art is not enough
Operation control system.
This utility model solves its technical problem and be the technical scheme is that a kind of rubble production line remote service controls
System, including on remote control terminal, the Internet, GPRS module, PLC CPU, on-the-spot Human machine interface, scene
Position machine, sensor information Acquisition Circuit and on-the-spot actuating mechanism circuit, wherein said sensor information Acquisition Circuit and scene are held
Row mechanism circuit is all set up communication by internal bus with PLC CPU and is connected, by sensor information Acquisition Circuit
Collection site each equipment running status data are transferred to PLC CPU by internal bus, and CPU will be received
To each equipment running status data on the one hand be delivered directly to set up with it thread host computer that communication is connected, on the other hand lead to
Cross GPRS module and Internet transmission to be sent out by remote control terminal or on-the-spot host computer to remote control terminal, user
Go out corresponding instruction to complete to control accordingly by PLC central processing unit controls scene actuating mechanism circuit.
Further, described sensor acquisition circuit includes temperature sensor circuit, vibrating sensor circuit, frequency sensor
Circuit, current sensor circuit and motor status switching signal circuit.
Further, temperature sensing circuit is used for measuring bearing seat of jaw crusher and spindle breaker lubricating oil temperature.
Further, vibrating sensing circuit is used for measuring vibrosieve amplitude size.
Further, frequency sensing circuit is used for detecting batcher converter output frequency.
Further, current sense circuit is used for monitoring whole production line electric current and calculating its output, and monitoring is every simultaneously
Individual device current size.As long as there being device current excessive, just reducing delivery rate, making the long-time even running of whole production line.
Further, motor status switching signal circuit is for showing all motors running status instantly, and motor runs and refers to
Showing that lamp bright proof motor works, the motor that do not works is in stopped status.
Further, described on-the-spot actuating mechanism circuit includes variable frequency starting circuit, self coupling start-up circuit, star triangle and thin oil
Stand circuit and directly initiate circuit.
Further, variable frequency starting circuit controls for batcher, and the electric machine speed regulation control ability of its excellence can easily nothing
Pole regulation batcher motor speed, thus control the operation ability of whole production line.The given of frequency converter frequency is Automatic Program
Change after calculating given, the most artificially can be manually entered the size of converter operating frequency in the place having display screen.
Further, self coupling start-up circuit is for starting power bigger equipment such as jaw crusher, and auto coupling decompression start is excellent
Gesture is that cost is relatively low, and staring torque is big, and its core devices is the application of autotransformer, more than specified when can make electric motor starting
The starting current of 5-7 times of electric current is reduced to 2-3 times.Effectively reduce the impact to electrical network when heavy-duty motor starts.
Further, star triangle and Lubricating-oil Station circuit are used for control and the startup of gyratory crusher, and star triangle start circuit opens
Dynamic gyratory crusher main motor, although gyratory crusher power is relatively big, but staring torque requires less, is especially suitable for using star
Triangle start circuit controls.And gyratory crusher main shaft needs continual lubrication and cooling, so needing lubrication thin oil electricity
Road maintains the suitable working environment of main shaft.
Further, motor directly initiates circuit for controlling low-power machine, as sand washer and belt conveyor etc. produce
Mini-plant on line.
This utility model provides the benefit that:
1, big data analysis, can deduce user's use habit by back-end data analysis, and work on the spot flow process, to sale
Helpful.
2, by the monitoring of issue handling Yu parameter, production line can be optimized in turn, optimize product, carry for technical research
For data support.
3, service is shown loving care for, because uploading of data, makes client feel the support having the behind moment from producer, increases and use
Family dependency and viscosity.
Accompanying drawing explanation
Fig. 1 is system structure schematic diagram.
Fig. 2 is native system flow of information cardon.
Detailed description of the invention
With reference to Figure of description, this utility model is described in detail below:
As depicted in figs. 1 and 2, a kind of rubble production line remote service control system, including remote control terminal, Yin Te
Net, GPRS module, PLC CPU, on-the-spot Human machine interface, on-the-spot host computer, sensor information Acquisition Circuit and existing
Actuating mechanism circuit, wherein said sensor information Acquisition Circuit and on-the-spot actuating mechanism circuit all by internal bus and
PLC CPU is set up communication and is connected, by sensor information Acquisition Circuit collection site each equipment running status data
It is transferred to PLC CPU, each equipment running status data one side that CPU will receive by internal bus
Face be delivered directly to set up with it thread host computer that communication is connected, on the other hand by GPRS module and Internet transmission to remote
Process control terminal, user can be sent instructed by PLC centre accordingly by remote control terminal or on-the-spot host computer
Reason unit controls on-the-spot actuating mechanism circuit to be completed to control accordingly.
Further, described sensor acquisition circuit includes temperature sensor circuit, vibrating sensor circuit, frequency sensor
Circuit, current sensor circuit and motor status switching signal circuit.
Further, temperature sensing circuit is used for measuring bearing seat of jaw crusher and spindle breaker lubricating oil temperature.
Further, vibrating sensing circuit is used for measuring vibrosieve amplitude size.
Further, frequency sensing circuit is used for detecting batcher converter output frequency.
Further, current sense circuit is used for monitoring whole production line electric current and calculating its output, and monitoring is every simultaneously
Individual device current size.As long as there being device current excessive, just reducing delivery rate, making the long-time even running of whole production line.
Further, motor status switching signal circuit is for showing all motors running status instantly, and motor runs and refers to
Showing that lamp bright proof motor works, the motor that do not works is in stopped status.
Further, described on-the-spot actuating mechanism circuit includes variable frequency starting circuit, self coupling start-up circuit, star triangle and thin oil
Stand circuit and directly initiate circuit.
Further, variable frequency starting circuit controls for batcher, and the electric machine speed regulation control ability of its excellence can easily nothing
Pole regulation batcher motor speed, thus control the operation ability of whole production line.The given of frequency converter frequency is Automatic Program
Change after calculating given, the most artificially can be manually entered the size of converter operating frequency in the place having display screen.
Further, self coupling start-up circuit is for starting power bigger equipment such as jaw crusher, and auto coupling decompression start is excellent
Gesture is that cost is relatively low, and staring torque is big, and its core devices is the application of autotransformer, more than specified when can make electric motor starting
The starting current of 5-7 times of electric current is reduced to 2-3 times.Effectively reduce the impact to electrical network when heavy-duty motor starts.
Further, star triangle and Lubricating-oil Station circuit are used for control and the startup of gyratory crusher, and star triangle start circuit opens
Dynamic gyratory crusher main motor, although gyratory crusher power is relatively big, but staring torque requires less, is especially suitable for using star
Triangle start circuit controls.And gyratory crusher main shaft needs continual lubrication and cooling, so needing lubrication thin oil electricity
Road maintains the suitable working environment of main shaft.
Further, motor directly initiates circuit for controlling low-power machine, as sand washer and belt conveyor etc. produce
Mini-plant on line.
The cardinal principle that native system realizes the control of collection information is as follows:
Motor control mode: the startup of converter, soft start, self coupling, star triangle start, directly initiate.According to motor merit
The difference of rate, the main circuit selection of motor is above starts control mode.
Logic control: the Automated condtrol such as the startup stopping order of motor, interlock protection, speed governing, operation button have and can compile
Journey logic device PLC CPU programming realization.
Intellectualized sensor: selecting PT100 or Cu50 temperature sensor, selection output signal is DC0-10V, or 4-20mA
Electric current, the sensor such as vibration.All the sensors receives the analog quantity AI mouth of PLC CPU, or independent analog quantity
Module.
Information shows: a part individually read out instrument, such as ammeter, Pressure gauge.Another part shows at the scene
On host computer.The configuration of corresponding customization is had, the data of PLC CPU collection and the control of self letter on on-the-spot host computer
Breath all passes to scene, and is shown by scene and control.
The long-range passback of information: selecting GPRS-DTU data penetration transmission module, DTU module is connected with RS232 agreement with PLC,
DTU module can insert Mobile phone card, and every place having mobile phone signal can Connection Service device end.So with DTU as intermediary, remotely
Server end just can communicate with on-the-spot PLC end.The information of PLC just can be uploaded to server, and server can also issue
Control command is to PLC.
The foundation of server: fix IP by special line or buy Pericarppium arachidis hypogaeae dynamic domain name service, confirming unique server
Address, it is simple to DTU data module connects.Server end computer is opened virtual serial communication device and is monitored, and DTU equipment connects into
Merit, for the local serial ports number of each DTU equipment distribution.Thus can check the data uploaded on virtual serial communication device.
The server end process to uploading data: open remote control terminal, selects to want the local serial ports number of processing equipment,
Virtual serial communication device obtain the network information be given to remote control terminal by internal virtual serial ports, remote control terminal according to
On-the-spot PLC type number carries out configuration, server end picture design, the analyzing and processing of data, downlink data control production line order and set
Put.
It is last it should be noted that above example is only in order to illustrate the technical solution of the utility model rather than restriction technologies
Scheme, although this utility model has been described in detail by applicant with reference to preferred embodiment, those of ordinary skill in the art
Should be appreciated that the technical solution of the utility model is modified or equivalent by those, without deviating from the technical program
Objective and scope, all should contain in the middle of right of the present utility model.
Claims (3)
1. a rubble production line remote service control system, it is characterised in that: include remote control terminal, the Internet, GPRS
Module, PLC CPU, on-the-spot Human machine interface, on-the-spot host computer, sensor information Acquisition Circuit and on-the-spot execution
Mechanism circuit, wherein said sensor information Acquisition Circuit and on-the-spot actuating mechanism circuit are all by internal bus and PLC central authorities
Processing unit is set up communication and is connected, by sensor information Acquisition Circuit collection site each equipment running status data by inside
Bus transfer is to PLC CPU, and PLC CPU is by the most direct for each equipment running status data received
Flow to set up with it on-the-spot host computer that communication is connected, on the other hand by GPRS module and Internet transmission to remotely controlling
Terminal, user is sent instructed by PLC central processing unit controls accordingly by remote control terminal or on-the-spot host computer
On-the-spot actuating mechanism circuit completes to control accordingly.
A kind of rubble production line remote service control system the most according to claim 1, it is characterised in that: described sensor
Acquisition Circuit includes temperature sensor circuit, vibrating sensor circuit, frequency sensor circuit, current sensor circuit and motor
Status switch signal circuit.
A kind of rubble production line remote service control system the most according to claim 1, it is characterised in that: described scene is held
Row mechanism circuit includes variable frequency starting circuit, self coupling start-up circuit, star triangle and Lubricating-oil Station circuit and directly initiates circuit.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620611198.1U CN205868523U (en) | 2016-06-21 | 2016-06-21 | Rubble production line teleservice control system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620611198.1U CN205868523U (en) | 2016-06-21 | 2016-06-21 | Rubble production line teleservice control system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN205868523U true CN205868523U (en) | 2017-01-11 |
Family
ID=57690789
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201620611198.1U Expired - Fee Related CN205868523U (en) | 2016-06-21 | 2016-06-21 | Rubble production line teleservice control system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN205868523U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108594747A (en) * | 2018-04-13 | 2018-09-28 | 陕西科技大学 | The long-range Monitoring and control system of calender based on cloud platform |
| CN109546895A (en) * | 2018-10-26 | 2019-03-29 | 中交第航务工程局有限公司 | A kind of novel feed locking ship power supply-distribution system |
| CN109587155A (en) * | 2018-12-14 | 2019-04-05 | 浙江大学 | A kind of wireless vehicle brake test macro to ensure information safety |
-
2016
- 2016-06-21 CN CN201620611198.1U patent/CN205868523U/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108594747A (en) * | 2018-04-13 | 2018-09-28 | 陕西科技大学 | The long-range Monitoring and control system of calender based on cloud platform |
| CN109546895A (en) * | 2018-10-26 | 2019-03-29 | 中交第航务工程局有限公司 | A kind of novel feed locking ship power supply-distribution system |
| CN109587155A (en) * | 2018-12-14 | 2019-04-05 | 浙江大学 | A kind of wireless vehicle brake test macro to ensure information safety |
| CN109587155B (en) * | 2018-12-14 | 2020-06-16 | 浙江大学 | Wireless vehicle brake test system for guaranteeing information safety |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN105903546A (en) | Remote service control system of gravel production line | |
| CN205868523U (en) | Rubble production line teleservice control system | |
| CN109144014B (en) | System and method for detecting operation condition of industrial equipment | |
| US7949483B2 (en) | Integration of intelligent motor with power management device | |
| CN109611288B (en) | Wind power operation and maintenance platform based on big data | |
| CN100492232C (en) | Built-in rotating machinery operation monitoring protecting equipment and setting method thereof | |
| CN105446328A (en) | A generating set remote fault diagnosis and health monitor system and a data capture method | |
| CN204761350U (en) | Novel generating set controller and electrical system | |
| CN104460635A (en) | Integrated information platform system based on intelligent hydraulic power plant | |
| CN107127043A (en) | A kind of disintegrating machine fault monitoring system and method | |
| CN108230181A (en) | For managing the computerized system of the operation of power distribution network and its configuration method | |
| TWI553436B (en) | A control system that monitors and obtains production information through a remote mobile device | |
| Cachada et al. | Using internet of things technologies for an efficient data collection in maintenance 4.0 | |
| CN104880985A (en) | Internet of things sluice remote detection control system | |
| CN211190340U (en) | Double-geared roller crusher state monitoring and fault diagnosis system | |
| KR101370979B1 (en) | Logic edit type apparatus and method for controlling instrumenatation and measurement of water facilities | |
| Liu et al. | Plug-and-play sensor platform for legacy industrial machine monitoring | |
| Pineda-Sanchez et al. | Motor condition monitoring of induction motor with programmable logic controller and industrial network | |
| JP2004326468A (en) | Operation maintenance support system of environmental plant facility | |
| CN107045315B (en) | Hydropower station monitoring system and method | |
| CN213302848U (en) | Equipment Internet of things system | |
| CN114542178A (en) | Mine pump room intelligent drainage control method and system based on big data analysis | |
| CN203532218U (en) | Constant-pressure diesel engine water pump unit controller | |
| JP2016106325A (en) | Utilization state analysis device and method | |
| CN215298016U (en) | Remote big data service system |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20170111 Termination date: 20200621 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |