CN205861011U - A kind of pipeline deposit detector - Google Patents

A kind of pipeline deposit detector Download PDF

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Publication number
CN205861011U
CN205861011U CN201620666734.8U CN201620666734U CN205861011U CN 205861011 U CN205861011 U CN 205861011U CN 201620666734 U CN201620666734 U CN 201620666734U CN 205861011 U CN205861011 U CN 205861011U
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China
Prior art keywords
hydraulic pressure
sonar
circuit board
pressure sensor
pipeline
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Withdrawn - After Issue
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CN201620666734.8U
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Chinese (zh)
Inventor
宋有聚
樊太岳
王小桂
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Shenzhen Schroder Industry Group Co., Ltd.
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SHENZHEN CITY SCHROEDER MEASUREMENT AND CONTROL EQUIPMENT Co Ltd
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Priority to CN201620666734.8U priority Critical patent/CN205861011U/en
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Publication of CN205861011U publication Critical patent/CN205861011U/en
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Abstract

This utility model belongs to pipe detection field, disclose a kind of pipeline deposit detector, described pipeline deposit detector includes floating raft protective cover, it is positioned at the floating drum below described floating raft protection cover plate, photographic head, sonar capsule, circuit board casing, towing sensor wire and bottom hydraulic pressure sensor, described floating raft protective cover is connected with described floating drum and described circuit board casing respectively, described photographic head is all connected by wire with described circuit board casing with described sonar capsule, described towing sensor wire is used for connecting described circuit board casing and described bottom hydraulic pressure sensor;By bottom hydraulic pressure sensor and be positioned at the upper pressure sensor of circuit board box house and can realize quickly detecting pipeline mobility sposh and hard sedimentary.

Description

A kind of pipeline deposit detector
Technical field
This utility model belongs to pipe detection field, particularly relates to a kind of pipeline deposit detector.
Background technology
Municipal sewage pipe network is through long-term operation, due to the reason such as change of long-term deposition and water quality and quantity, One layer of thicker sedimentary can be formed bottom sewage conduct.Sedimentary is divided into mobility sposh sedimentary and hard sedimentary, The water passing capacity formed will sewage network reduced of sedimentary, the problem such as cause that sewage overflows.Meanwhile, sedimentary is enriched with Heavy metal, nutrient substance and hardly degraded organic substance etc. can discharge condition is suitable when in aqueous phase, cause water quality in pipe network Deterioration, thus affect the properly functioning of downstream sewage treatment plant.Based on the problems referred to above, verify city sewage pipeline sediment The physical index such as moisture content, density and pollutant component play vital effect for the control of sewage network deposit.
Current domestic conventional sewage conduct detection mode detection mode is mostly sonar detection, although its simple in construction, Easy to use, but there is problems in that
(1) detection of city sewage pipeline sediment is poor in terms of implementation, the most any sonar detection equipment, It is only able to detect the reflecting surface of sewage and other any media.Without mobility sposh, only hard deposit, then Sonar can detect the reflecting surface of hard deposit.When there being a laminar flow sposh above hard deposit, then sonar is anti- Reflect is the interface of sewage and mobility sposh, and common sonar detection can not meet the construction of water affairs management department proposition and want Ask.
(2) existing pipeline lacks omnibearing detection, counts as in pipe, image, the thickness of deposit and pipe range etc. are comprehensive According to, it is impossible to pipeline health status is made accurate evaluation, in order to the maintenance of later stage pipeline.
(3) the existing most self-powered equipment of pipeline deposit detector so that product structure is complicated, bulky, When having served as narrow and small elongated pipeline, it is easy to the problems such as blocking occur.
Utility model content
The purpose of this utility model is to overcome above-mentioned the deficiencies in the prior art, it is provided that a kind of pipeline deposit detection Instrument, it can not only detect the hard deposit thickness wrapped up by mobility sposh, and, pipeline can be carried out comprehensive inspection Survey, do not carry power-equipment, in pipeline, be not susceptible to blocking etc..
This utility model is achieved in that a kind of pipeline deposit detector, including floating raft protective cover, is positioned at described Floating drum, photographic head, sonar capsule, circuit board casing, towing sensor wire and bottom hydraulic pressure below floating raft protection cover plate pass Sensor, described floating raft protective cover is connected with described floating drum and described circuit board casing respectively, described photographic head and described sonar Head is all connected with described circuit board casing, and described photographic head and described sonar capsule be arranged in parallel, circuit board casing and described bottom Hydraulic pressure sensor is connected by described towing sensor wire.
Specifically, being provided with a groove in the middle part of described floating raft protective cover towards water surface side, described photographic head is attached at institute State in groove;Described floating drum is hollow cylindrical, is connected with described floating raft protective cover edge, and described floating drum quantity is even number Individual, it is symmetrically distributed in described floating raft surrounding;Described towing sensor wire is flexible cable.Pipeline deposit detector makes During with, the plane that scanning element is formed is parallel with pipeline section.
Specifically, described sonar capsule includes sonar probe, sonar protection device and sonar body, described sonar probe harmony Protection device is connected with sonar body respectively, and described sonar capsule is for detecting pipe diameter and determining the position of sonar capsule, institute State that sonar capsule is prominent to be fixed on described floating raft protective cover.
Specifically, described circuit board casing includes that the top of the pressure for measuring described circuit board casing place plane is subject to Pressure unit, digital to analog converter, for controlling detector and carrying out control module and the shell of data process, described upper portion pressurized Unit, digital-to-analogue conversion and control module are sequentially connected.
More specifically, described shell includes the water joint being arranged at described outer surface of outer cover, it is arranged at the bottom of described shell Portion also connects the peg button of described shell and described control module, is built in the battery of described cover top portion, is arranged at described Shell upper and the shooting head bore being sequentially connected, sonar hole and upper pressure delivery outlet.
Specifically, described bottom hydraulic pressure sensor include housing, drainage screen, end socket, capping, bottom hydraulic pressure sensing unit and Water joint, hydraulic pressure sensor one end, described bottom is provided with drainage screen, end socket, capping and bottom hydraulic pressure sensing unit, described Drainage screen is placed between described capping and described end socket, and described end socket is connected with described housing removably, described bottom water The pressure sensor other end is provided with water joint.
More specifically, described bottom hydraulic pressure sensor hull outside is additionally provided with some arcuation ribs.
More specifically, described end socket is in the form of a ring, side is connected with described bottom hydraulic pressure sensing unit by screw thread, described envelope Head central authorities are provided with a circular hole, and opposite side is connected with described capping by screw thread.
This utility model additionally provides and a kind of uses hard deposit in described pipeline deposit detector detection pipeline Method, comprises the steps:
A: sonar headring sweeps one week, gathers 400 pips altogether, obtain each pip distance sonar capsule away from walk-off angle Degrees of data;
B: with sonar capsule as initial point, sets up rectangular coordinate system, distance and the angle-data of each pip is converted into directly Angle coordinate system coordinate;
C: be one circular by 400 pip coordinate fittings, obtains pipeline center's point coordinates;
D: obtain sonar capsule according to pipeline center and origin and put vertical dimension away from pipeline center;
E: upper water pressure sensor and bottom hydraulic pressure sensor gather hydraulic pressure data respectively, calculate top according to hydraulic pressure data Hydraulic pressure sensor and the vertical dimension of bottom hydraulic pressure sensor, namely the distance that towed sensor is away from sonar capsule;
F: according to the towed sensor distance away from sonar capsule and pipe radius, obtain towed sensor away from duct bottom away from From, namely the thickness of pipeline deposit.
A kind of pipeline deposit detector that this utility model provides, obtains caliber and the orientation letter of pipeline by sonar Breath, obtains vertical to sonar of pipeline deposit hard layer according to the pressure differential of upper water pressure sensor and bottom hydraulic pressure sensor Distance, thus obtain the thickness of pipeline deposit hard layer, effectively prevent mobility sposh in pipeline and deposit measuring hard The impact of thing;By installing photographic head on pipeline deposit detector, it is possible to effectively detection pipe interior situation, improve and measure Precision;By the sonar scanning to pipeline surrounding, accurately measure pipe radius, meanwhile, correct sonar position data, improve Certainty of measurement.
The beneficial effects of the utility model are, use pipeline deposit detector of the present utility model, protect including floating raft Guard shield, is positioned at the floating drum below described floating raft protection cover plate, photographic head, sonar capsule, circuit board casing, towing sensor wire With bottom hydraulic pressure sensor, described floating raft protective cover is connected with described floating drum and described circuit board casing respectively, described shooting Head is all connected with described circuit board casing with described sonar capsule, and described photographic head and described sonar capsule be arranged in parallel, circuit board case Body is connected by described towing sensor wire with described bottom hydraulic pressure sensor, and so, bottom hydraulic pressure sensor is through flowing Property sposh, measures the pressure of hard deposit place plane, according to the upper water pressure sensor measured by circuit board casing, thus Can calculate the water surface height away from adamant sedimentary, pipeline surrounding is scanned by sonar capsule, obtains the coordinate of each scanning element, and then Calculating pipe radius, in conjunction with the adamant sedimentary height away from the water surface, draw the height of hard deposit, photographic head is to pipeline Interior integrated imaging, eliminates the detection equipment of complexity and costliness, is greatly improved detection quality, so that detection efficiency significantly carries Height, and make testing cost significantly reduce;The floating drum below floating raft protection cover plate, photographic head, sonar capsule is made by floating drum Bubble through the water column with circuit board casing, reduce the resistance that moves ahead.
Accompanying drawing explanation
Fig. 1 is the pipeline deposit detector front view that this utility model embodiment provides;
Fig. 2 is the pipeline deposit detector oblique view that this utility model embodiment provides;
Fig. 3 is the pipeline deposit detector use principle figure that this utility model embodiment provides;
Fig. 4 is the pipeline deposit detector bottom hydraulic pressure sensor sectional view that this utility model embodiment provides;
Fig. 5 is the pipeline deposit detector bottom hydraulic pressure sensor appearance assumption diagram that this utility model embodiment provides;
Fig. 6 is the pipeline deposit detector circuit board cabinet shell structure chart that this utility model embodiment provides;
Fig. 7 is the pipeline deposit detector circuit board casing appearance assumption diagram that this utility model embodiment provides;
Fig. 8 is the pipeline deposit detector sonar capsule appearance assumption diagram that this utility model embodiment provides;
Fig. 9 is pipeline deposit detector photographic head and the sonar capsule structure chart of this utility model embodiment offer.
Detailed description of the invention
In order to make the purpose of this utility model, technical scheme and advantage clearer, below in conjunction with accompanying drawing and enforcement Example, is further elaborated to this utility model.Should be appreciated that specific embodiment described herein is only in order to explain This utility model, is not used to limit this utility model.
As shown in Figure 1, Figure 2 and Figure 3, a kind of pipeline deposit detector that this utility model embodiment provides, including drift Buoyant raft protective cover 11, be positioned at floating raft protection cover plate 11 below floating drum 12, photographic head 17, sonar capsule 13, circuit board casing 14, Towing sensor wire 15 and bottom hydraulic pressure sensor 16, floating raft protective cover 11 respectively with floating drum 12 and circuit board casing 14 phase Even, photographic head 17 is all connected by wire with circuit board casing 14 with sonar capsule 13, and towing sensor wire 15 is used for connecting electricity Road plate casing 14 and bottom hydraulic pressure sensor 16.When user uses, bottom hydraulic pressure sensor 16 is through in pipeline deposit Mobility sposh layer 3, arrives hard layer 4 and the intersection of mobility sposh layer 3 in pipeline deposit, records the pressure of present position Power;Floating drum 12, photographic head 17, sonar capsule 13 and the circuit board casing 14 being connected with floating raft protective cover 11 floating by floating drum Power, floats on liquid 2 surface, it is simple to pipeline 5 is scanned by sonar capsule 13;Pipeline deposit detector 1 during moving ahead, Bottom hydraulic pressure sensor 16 below drive moves ahead, it is achieved the real-time measurement of hard deposit internal to pipeline 5.
The most as shown in Figures 2 and 3, specifically, in the middle part of described floating raft protective cover 11, it is provided with a groove towards water surface side, For laying photographic head 17;Groove side is additionally provided with sonar capsule 13, and sonar capsule 13 rotates and is scanned pipeline.Sink for pipeline Long-pending thing judges and detection process, and being maintained near the water surface of photographic head 17, if photographic head 17 setting height(from bottom) is too high, it is thus achieved that image It is only pipe water upper images, it is impossible to see self finish and the situation of the following sewage of the water surface;Rational height is too low, and camera lens floods Under the water surface, it is difficult to observe the situation above the water surface.
Further, towing sensor wire 15 is flexible cable, and flexible cable had both had good electric conductor, and had again Good pliability, during detecting pipeline deposit, reduces the circuit cable impact on equipment as far as possible.
As shown in Figure 4 and Figure 5, bottom hydraulic pressure sensor 16 include housing 162, drainage screen 166, end socket 164, capping 165, Bottom hydraulic pressure sensing unit 163 and water joint 161, bottom hydraulic pressure sensor 16 one end be provided with drainage screen 166, end socket 164, Capping 165 and bottom hydraulic pressure sensing unit 163, drainage screen 166 is placed between capping 165 and end socket 164, end socket 164 and housing 162 by removably connecting, and the bottom hydraulic pressure sensor other end is provided with water joint 161.Water joint 161 and housing 162 It is threaded connection;Bottom hydraulic pressure sensor housing 162 is outside is additionally provided with some arcuation ribs 166;End socket 164 in the form of a ring, End socket 164 central authorities are provided with a circular hole, and side is connected with bottom hydraulic pressure sensing unit 16 by screw thread, and opposite side passes through screw thread and envelope Lid 165 is connected.Outside sewage, via capping 165, contacts with bottom hydraulic pressure sensing unit 163 through drainage screen 166, bottom water Pressure sensing unit 163 receives coherent signal and corresponding analogue signal is converted into by being arranged at the digital to analog converter of inside Can export with the accessible signal of telecommunication;Bottom hydraulic pressure sensor housing 162 is provided with ribs 166, on the one hand increases bottom hydraulic pressure The bearing capacity of sensor housing 162, on the other hand, reduces the resistance that moves ahead of hydraulic pressure sensor housing 162.
As shown in Figure 6 and Figure 7, described circuit board casing 18 include the upper portion pressurized unit 185 for measuring upper pressure, Digital to analog converter and for controlling detector, the control module carrying out data process and shell 18, upper portion pressurized unit 185, digital-to-analogue conversion and control module are sequentially connected, and shell 18 includes the water joint 184 being arranged at shell 18 outer surface, if It is placed in bottom shell 18, for the peg button 182 being connected with control module by shell 18, is built in the battery at shell 18 top 183, it is arranged at shell 18 top, it is simple to use wire by photographic head 17, sonar 13 and upper portion pressurized unit and control module phase Shooting head bore 187 even, sonar hole 186 and upper pressure delivery outlet 181.Circuit board casing 18 base plate matches with shell 18, Constitute a rectangular member, in base plate, be provided with control module, sonar 13, photographic head 17, upper pressure delivery outlet 181 and bottom pressure Power delivery outlet 188 gathers acoustic intelligence, video information and hydraulic pressure information respectively and delivers to control module and process and store.
As shown in Figure 8 and Figure 9, described sonar capsule 13 includes sonar probe 132, sonar protection device 133 and sonar body 131, sonar protection device 133 is made up of a dome and the some supports being connected with dome, and support converges towards central axis direction, uses In reduce device resistance in moving ahead, protection sonar probe 132, sonar probe 132 and sonar protection device 133 respectively with sound Body 131 is connected, and sonar capsule 13 is for detecting pipe diameter and determining the position of sonar capsule, and sonar capsule 13 is prominent is fixed on drift On buoyant raft protective cover 11, sonar capsule 13 be arranged in parallel with photographic head 17.
This utility model additionally provides a kind of pipeline deposit detection method, comprises the steps:
A: sonar headring sweeps one week, gathers 400 pips successively, obtain each pip distance sonar capsule distance and Angle-data;
B: with sonar capsule as initial point, sets up rectangular coordinate system, and distance and angle-data according to pip are converted into right angle Coordinate system coordinate;
C: be one circular by 400 pip coordinate fittings, obtains pipeline center's point coordinates;
Pipeline center's point coordinates: Pointzx (Pgx0, Pgy0)
P o i n t z x ( P g x 0 , P g y 0 ) = { Σ ( p x ( i ) , p y ( i ) ) i = 0 t o 199 M a x p x - Σ ( p x ( i ) , p y ( i ) ) i = 200 t o 399 M i n i p x } / 2
Wherein: px (i) represents the abscissa of i-th point, py (i) represents the vertical coordinate of i-th point, and the span of i is 0-300。
D: obtain sonar capsule according to pipeline center and origin and put vertical dimension away from pipeline center;
Sonar capsule coordinate points: Pointsz (Psx0, psy0)=(0,0);Sonar capsule relative coordinate point is set to: (0,0).
Pipeline center's point coordinates point: Pointzx (Pgx0, Pgy0)
Distsg=psy0-Pgy0
E: upper water pressure sensor and bottom hydraulic pressure sensor gather hydraulic pressure data respectively, calculate top according to hydraulic pressure data Hydraulic pressure sensor and the vertical dimension of bottom hydraulic pressure sensor, namely the distance that towed sensor is away from sonar capsule;
Hydraulic pressure sensor range: 5V/40 rice=5*1000mV/40*1000mm
=0.125mV/mm
Upper water pressure sensor measured value: pressure0 (mV)
Bottom hydraulic pressure sensor measured value: pressure1 (mM)
Distdty_sn (mm)=(pressure1 (mV)-pressure0 (mV))/0.125 (mM/mm)
F: according to the towed sensor distance away from sonar capsule and pipe radius, obtain towed sensor away from duct bottom away from From, namely the thickness of pipeline deposit.
Distdty_gd (mm)=(Distsg+Diameter/2)-Distdty_sn (mm)
Distsg: sonar capsule puts vertical dimension away from pipeline center, and (it is positive number that sonar capsule is positioned at more than pipeline center's point, below For negative)
Diameter: pipe diameter
(towed sensor and sonar capsule are in same level position for Distdty_sn: the towed sensor distance away from sonar capsule Put).
These are only preferred embodiment of the present utility model, not in order to limit this utility model, all in this practicality Any amendment, equivalent or the improvement etc. made within novel spirit and principle, should be included in guarantor of the present utility model Within the scope of protecting.

Claims (8)

1. a pipeline deposit detector, it is characterised in that include floating raft protective cover, is positioned at described floating raft protection cover plate The floating drum of lower section, photographic head, sonar capsule, circuit board casing, towing sensor wire and bottom hydraulic pressure sensor, described floating raft Protective cover is connected with described floating drum and described circuit board casing respectively, described photographic head and described sonar capsule all with described circuit board Casing is connected, and described photographic head and described sonar capsule be arranged in parallel, and circuit board casing and described bottom hydraulic pressure sensor pass through institute State towing sensor wire to be connected.
2. pipeline deposit detector as claimed in claim 1, it is characterised in that towards water in the middle part of described floating raft protective cover Side, face is provided with a groove, and described photographic head is attached in described groove.
3. pipeline deposit detector as claimed in claim 1, it is characterised in that described floating drum is hollow cylindrical, with institute Stating floating raft protective cover edge to be connected, described floating drum quantity is even number, is symmetrically distributed in described floating raft protective cover surrounding.
4. pipeline deposit detector as claimed in claim 1, it is characterised in that described towing sensor wire is flexible electrical Cable.
5. pipeline deposit detector as claimed in claim 1, it is characterised in that described sonar capsule includes probe, protection dress Putting and body, described sonar probe is connected with sonar body respectively with sonar protection device, and described sonar capsule is prominent is fixed on institute State on floating raft protective cover.
6. pipeline deposit detector as claimed in claim 1, it is characterised in that described circuit board casing includes for measuring The upper portion pressurized unit of described circuit board casing place applanation, digital to analog converter, it is used for controlling detector and carrying out data The control module processed and shell, described upper portion pressurized unit, digital-to-analogue conversion and control module are sequentially connected.
7. as described in claim 6 pipeline deposit detector, it is characterised in that described shell include being arranged at described outside The water joint of shell outer surface, is arranged at described outer casing bottom and connects the peg button of described shell and described control module, It is built in the battery of described cover top portion, is arranged at described shell upper and the shooting head bore being sequentially connected, sonar hole and top Pressure delivery outlet.
8. pipeline deposit detector as claimed in claim 1, it is characterised in that described bottom hydraulic pressure sensor includes shell Body, drainage screen, end socket, capping, bottom hydraulic pressure sensing unit and water joint, hydraulic pressure sensor one end, described bottom is provided with Drainage screen, end socket, capping and bottom hydraulic pressure sensing unit, described drainage screen is placed between described capping and described end socket, described End socket is connected with described housing removably, and the described bottom hydraulic pressure sensor other end is provided with water joint, described bottom Hydraulic pressure sensor hull outside is additionally provided with some arcuation ribs, and in the form of a ring, side is by screw thread and described bottom for described end socket Hydraulic pressure sensing unit is connected, and described end socket central authorities are provided with a circular hole, and opposite side is connected with described capping by screw thread.
CN201620666734.8U 2016-06-30 2016-06-30 A kind of pipeline deposit detector Withdrawn - After Issue CN205861011U (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105973176A (en) * 2016-06-30 2016-09-28 深圳市施罗德工业测控设备有限公司 Pipe sediment detector and detection method
WO2018107483A1 (en) * 2016-12-16 2018-06-21 深圳市施罗德工业测控设备有限公司 Pipe sediment detector and detection method
CN109752706A (en) * 2017-11-02 2019-05-14 沈阳新松机器人自动化股份有限公司 A kind of adjustable sonar mechanism
CN113008103A (en) * 2021-04-13 2021-06-22 中冶建工集团有限公司 Sludge thickness measuring device in drain pipe

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105973176A (en) * 2016-06-30 2016-09-28 深圳市施罗德工业测控设备有限公司 Pipe sediment detector and detection method
CN105973176B (en) * 2016-06-30 2019-10-25 深圳市施罗德工业测控设备有限公司 A kind of pipeline deposit detector and detection method
WO2018107483A1 (en) * 2016-12-16 2018-06-21 深圳市施罗德工业测控设备有限公司 Pipe sediment detector and detection method
CN109752706A (en) * 2017-11-02 2019-05-14 沈阳新松机器人自动化股份有限公司 A kind of adjustable sonar mechanism
CN113008103A (en) * 2021-04-13 2021-06-22 中冶建工集团有限公司 Sludge thickness measuring device in drain pipe

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CP03 Change of name, title or address
CP03 Change of name, title or address

Address after: 518000 11/F, Silver Star Zhijie Building 2, 1301 Guanlan Street, Longhua New District, Shenzhen City, Guangdong Province

Patentee after: Shenzhen Schroder Industry Group Co., Ltd.

Address before: 518000 2nd and 3rd floors of No. 9 workshop of Xilitang Lang Tongfu Industrial City, Taoyuan Street, Nanshan District, Shenzhen City, Guangdong Province

Patentee before: SHENZHEN CITY SCHROEDER MEASUREMENT AND CONTROL EQUIPMENT CO., LTD.

AV01 Patent right actively abandoned
AV01 Patent right actively abandoned

Granted publication date: 20170104

Effective date of abandoning: 20191025