CN205860763U - A kind of split type ir tunnel furnace apparatus - Google Patents

A kind of split type ir tunnel furnace apparatus Download PDF

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Publication number
CN205860763U
CN205860763U CN201620673951.XU CN201620673951U CN205860763U CN 205860763 U CN205860763 U CN 205860763U CN 201620673951 U CN201620673951 U CN 201620673951U CN 205860763 U CN205860763 U CN 205860763U
Authority
CN
China
Prior art keywords
hearth
housing
burner hearth
streamline
reflector
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN201620673951.XU
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Chinese (zh)
Inventor
李江
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Suzhou Xinzhi Electro-Mechanical Industries Co Ltd
Original Assignee
Suzhou Xinzhi Electro-Mechanical Industries Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Suzhou Xinzhi Electro-Mechanical Industries Co Ltd filed Critical Suzhou Xinzhi Electro-Mechanical Industries Co Ltd
Priority to CN201620673951.XU priority Critical patent/CN205860763U/en
Application granted granted Critical
Publication of CN205860763U publication Critical patent/CN205860763U/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P40/00Technologies relating to the processing of minerals
    • Y02P40/60Production of ceramic materials or ceramic elements, e.g. substitution of clay or shale by alternative raw materials, e.g. ashes

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  • Filtering Of Dispersed Particles In Gases (AREA)

Abstract

This utility model is a kind of split type ir tunnel furnace apparatus, its structure is that reflector is placed in inside hearth housing, infra-red china irradiator is placed in reflector, heat-insulation layer is placed in hearth housing central authorities, filtration core is placed in hearth housing, and burner hearth lid is placed in above hearth housing, and silicone rubber seal sponge strip is placed in the splicing position below hearth housing, between burner hearth, furnace enclosure is placed in above streamline, and bottom attemperator is placed in below streamline;Advantage is: take stagewise standardized designs, improves continuous tunnel furnace length and selects motility;Miniaturization Design is easily installed, safeguards;Use heater and streamline Parallel Design, effectively control in-furnace temperature fluctuation;Utilize ceramic infrared radiation heat that product carries out radiation heating, while increasing substantially the efficiency of heating surface, reduce thermal losses;Volatile matter concentration filter effectively can be avoided workshop condition to pollute by every section of burner hearth two defecators of configuration;Reduce the impact on workshop appliance, reduce maintenance cost.

Description

A kind of split type ir tunnel furnace apparatus
Technical field
This utility model relates to a kind of split type ir tunnel furnace apparatus, belongs to epoxy resin, glue curing technical field.
Background technology
Along with developing rapidly of encapsulating product, traditional equipment very flexible, temperature fluctuation is big, curing process efficiency is low, Energy consumption greatly, cannot meet harsher product quality requirement, and during glue curing, the firming agent of volatilization is also to workshop ring Border brings serious pollution cannot meet environmental requirement, and workers with long time carries out operating under polluting environment negative shadow to health Ring;Volatile matter condenses in and is also easily caused equipment on equipment and breaks down, and example causes as abnormal in faulty sensor, shifting sledge etc. Problem affects production efficiency.
Existing continuous tunnel furnace is all to use nonstandard customized type, is typically unable to reach optimized design, actual stove curve with set It is the biggest that definite value compares fluctuation.
Existing mode of heating mostly uses resistive heater, infrared heating pipe as thermal source, is being heated by internal wind Forming hot air circulation in stove, wherein heat carrier is air;Air is low as heat conductor efficiency, simultaneously to liquid glue, asphalt mixtures modified by epoxy resin Wave trace is caused on fat surface;General continuous tunnel furnace device structure is simple and crude, to volatile matter also without any control measure.
Summary of the invention
The utility model proposes a kind of split type ir tunnel furnace apparatus, it is achieved with standardization split design concept, Carry out Modularized splice according to product needed and meet random length requirement;Use efficient infra-red china radiant heat, effectively utilize spoke Penetrate superposition heat and realize more energy efficient production technology;Heater design uses, with streamline, the mode being arranged in parallel, to each heater Carrying out temperature control respectively, to reach the optimum state of Temperature Distribution equilibrium in burner hearth, this device is avoided producing not in use by fan There is wave or glue, epoxy resin spilling in product surface.This device is provided with the defecator of replaceable cartridge at burner hearth, it is achieved right Volatile matter effectively control to prevent the pollution of workshop condition, equipment, secure reach energy-saving and emission-reduction, environment to employee is healthy The purpose controlled.
Solve existing tunnel stove very flexible, temperature fluctuation is big, process efficiency low and high energy consumption, product quality are low, to possible The problems such as the volatile matter unrestraint treatment measures existed.
The technical solution of the utility model is: a kind of split type ir tunnel furnace apparatus, its structure include hearth housing 1, Infra-red china irradiator 2, heat-insulation layer 3, filtration core 4, burner hearth lid 5, silicone rubber seal sponge 6, bottom attemperator 7, reflector 8, streamline 9;Wherein reflector 8 is placed in inside hearth housing 1, and infra-red china irradiator 2 is placed in reflector 8, insulation Layer 3 is placed in hearth housing 1 central authorities, and filtration core 4 is placed in hearth housing 1, and burner hearth lid 5 is placed in above hearth housing 1, silicon Rubber seal sponge strip 6 is placed in the splicing position below hearth housing 1, between burner hearth, and furnace enclosure 1 is placed in streamline 9 Top, bottom attemperator 7 is placed in below streamline 9;
Installing at the equipment that completes and carry out normal production operation after debugging, product enters first paragraph by this by streamline 9 The preheating furnace that device is spliced;Period infra-red china irradiator 2 carries out radiation heating to product;Reflector is by infra-red china spoke Emitter 2 scatters the heat radiation reflection to other directions, is gathered on the product being placed on below infrared radiator 2;Preheating completes Rear product enters encapsulating flow process;Encapsulating enters the curing oven that another section is spliced by this device after terminating;In solidification process, glue Firming agent volatile matter in water enters hearth housing 1, is filtered by filtration core 4, and remaining trace volatiles can be by being placed in Wind-collecting cover suction filter device double purification above curing oven;Heat in stove by heat-insulation layer 3 carry out closed isolation with Assembly shop cuts off, it is to avoid consume workshop air conditioning energy consumption;Finally realize energy-saving and emission-reduction, the purpose of cleaning shop environment.
The utility model has the advantages that: take stagewise standardized designs, improve continuous tunnel furnace length and select motility;Small-sized Change design to be easily installed, safeguard;Use heater and streamline Parallel Design, effectively control in-furnace temperature fluctuation;Utilize pottery Infrared radiant heat carries out radiation heating to product, reduces thermal losses while increasing substantially the efficiency of heating surface;Every section of burner hearth configuration Volatile matter concentration filter effectively can be avoided workshop condition to pollute by two defecators;Reduce the impact on workshop appliance, reduce Maintenance cost.
Accompanying drawing explanation
Fig. 1 is the overall structure schematic diagram of a kind of split type ir tunnel furnace apparatus:
In figure 1 is hearth housing, 2 is infra-red china irradiator, 3 is heat-insulation layer, 4 is filtration core, 5 is burner hearth lid, 6 is Silicone rubber seal sponge, 7 be bottom attemperator, 8 be reflector, 9 be streamline.
Detailed description of the invention
As it can be seen, a kind of split type ir tunnel furnace apparatus, its structure includes hearth housing 1, infra-red china irradiator 2, heat-insulation layer 3, filtration core 4, burner hearth lid 5, silicone rubber seal sponge 6, bottom attemperator 7, reflector 8, streamline 9;Wherein Reflector 8 is placed in inside hearth housing 1, and infra-red china irradiator 2 is placed in reflector 8, and heat-insulation layer 3 is placed in burner hearth shell Body 1 central authorities, filtration core 4 is placed in hearth housing 1, and burner hearth lid 5 is placed in above hearth housing 1, silicone rubber seal sponge strip 6 Being placed in the splicing position below hearth housing 1, between burner hearth, furnace enclosure 1 is placed in above streamline 9, bottom insulation dress Put 7 to be placed in below streamline 9;
Installing at the equipment that completes and carry out normal production operation after debugging, product enters first paragraph by this by streamline 9 The preheating furnace that device is spliced;Period infra-red china irradiator 2 carries out radiation heating to product;Reflector is by infra-red china spoke Emitter 2 scatters the heat radiation reflection to other directions, is gathered on the product being placed on below infrared radiator 2;Preheating completes Rear product enters encapsulating flow process;Encapsulating enters the curing oven that another section is spliced by this device after terminating;In solidification process, glue Firming agent volatile matter in water enters hearth housing 1, is filtered by filtration core 4, and remaining trace volatiles can be by being placed in Wind-collecting cover suction filter device double purification above curing oven;Heat in stove by heat-insulation layer 3 carry out closed isolation with Assembly shop cuts off, it is to avoid consume workshop air conditioning energy consumption;Finally realize energy-saving and emission-reduction, the purpose of cleaning shop environment.
The described underlying metal framework that hearth housing 1 is this device, as the arrangement framework of miscellaneous part, is placed in stream Above waterline 9.
Described reflector 8 is placed in inside hearth housing 1.
Described infra-red china irradiator 2 is placed in reflector 8.
Described heat-insulation layer 3 is placed in hearth housing 1 central authorities.
Described filtration core 4 is placed in hearth housing 1.
Described burner hearth lid 5 is placed in above hearth housing 1.
Described silicone rubber seal sponge strip 6 is placed in the splicing position below hearth housing, between burner hearth, described burner hearth it Between splicing position use split-type structural, be spliced into required length of tunnel, every section carries independent temperature system, and temperature can Control respectively;Silica gel foamed cotton is used to seal between burner hearth splicing.
Described bottom attemperator 7 is placed in below streamline 9, is arranged in parallel.
The using method of split type ir tunnel furnace apparatus: this device is installed to encapsulating workshop, according to different product need After streamline to be configured, equipment, frock, mobile carrier, equipment is carried out commissioning test and includes normal stream waterline production operation in;
In running, effectively carry out the volatilization of firming agent in solidification process filtering suppression, take stagewise mark Standardization designs, and uses heater and streamline Parallel Design, controls furnace temperature fluctuation, utilizes ceramic infrared radiation heat to carry out product Radiation heating, improves the efficiency of heating surface and reduces thermal losses;Every section of continuous tunnel furnace two defecators of configuration, by the volatile matter collection of glue Middle filtration, reduces the impact on workshop appliance, reduces maintenance cost.

Claims (1)

1. a split type ir tunnel furnace apparatus, is characterized in that including hearth housing, infra-red china irradiator, heat-insulation layer, mistake Filter element, burner hearth lid, silicone rubber seal sponge, bottom attemperator, reflector, streamline;Wherein reflector is placed in burner hearth shell Internal side, infra-red china irradiator is placed in reflector, and heat-insulation layer is placed in hearth housing central authorities, and filtration core is placed in burner hearth In housing, burner hearth lid is placed in burner hearth and is placed in above hearth housing, silicone rubber seal sponge strip is placed in below hearth housing, Splicing position between burner hearth, furnace enclosure is placed in above streamline;Bottom attemperator is placed in below streamline, flat Row is arranged.
CN201620673951.XU 2016-06-30 2016-06-30 A kind of split type ir tunnel furnace apparatus Expired - Fee Related CN205860763U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201620673951.XU CN205860763U (en) 2016-06-30 2016-06-30 A kind of split type ir tunnel furnace apparatus

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201620673951.XU CN205860763U (en) 2016-06-30 2016-06-30 A kind of split type ir tunnel furnace apparatus

Publications (1)

Publication Number Publication Date
CN205860763U true CN205860763U (en) 2017-01-04

Family

ID=57643993

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201620673951.XU Expired - Fee Related CN205860763U (en) 2016-06-30 2016-06-30 A kind of split type ir tunnel furnace apparatus

Country Status (1)

Country Link
CN (1) CN205860763U (en)

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Legal Events

Date Code Title Description
C14 Grant of patent or utility model
GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20170104

Termination date: 20190630