CN205856978U - A kind of asphalt modification integrated reactor - Google Patents
A kind of asphalt modification integrated reactor Download PDFInfo
- Publication number
- CN205856978U CN205856978U CN201620852839.2U CN201620852839U CN205856978U CN 205856978 U CN205856978 U CN 205856978U CN 201620852839 U CN201620852839 U CN 201620852839U CN 205856978 U CN205856978 U CN 205856978U
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- China
- Prior art keywords
- housing
- heat exchanger
- colophonium
- described housing
- asphalt modification
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Abstract
The utility model discloses a kind of asphalt modification integrated reactor, including the housing being vertically arranged;Rabbling mechanism, makes Colophonium and modifying agent mixing for stirring;Heat exchange reaction mechanism, for heating synthetic reaction to the Colophonium after mixing and modifying agent;Heat preservation mechanism, for synthesizing reacted Colophonium and modifying agent insulation to keep sticky state;Slag removing mechanism, for the removing to the waste residue in Colophonium and modifying agent synthetic reaction.Use this reactor, easy for installation, safety is high, rely on material potential difference to realize continuously and produce from without configuration bitumenpump, save bitumenpump and worn and torn by slag charge, block, block bad accident, improve production efficiency, heat preservation mechanism is set and reduces area of dissipation, save the energy, slag removing mechanism is set simultaneously there is slag removing function, it is ensured that whole reactor normal operation work.
Description
Technical field
This utility model relates to a kind of integrated reactor, particularly to a kind of asphalt modification integrated reactor.
Background technology
Traditional asphalt modification structure of reactor is similar with chemical reaction still, has that material heat temperature raising is slow, production capacity is low, spacious
The mouth heating environment that feeds intake pollutes the defect such as heavily.
For adapting to highroad Asphalt market demand, recent year constantly has the research of asphalt modification reactor this respect
Achievement and patent are open;As Chinese Patent Application No. CN201020163780.9 discloses rubber asphalt heating mixed melting device, solve
Determine rubber asphalt heating mixed melting problem, but needed peripheral hardware mixing tank, it is impossible to got rid of the steel wire slag in rubber powder modifier, needed outer joining
Filter, but still join bitumenpump rapid wear outside making;CN201120408440.2 discloses a kind of heat-insulation synthesis reactor for modified asphalt, solves
Heating and thermal insulation, the problem of equipment weld seam drawing crack, but do not possess batch mixing and slag removing function;CN201210403037.X discloses one
Plant fixed tube-sheet exchanger and manufacture method thereof, solve heat exchanger maximization structure problem, but there is no batch mixing and slagging-off merit
Energy;CN201310209597.6 discloses a kind of rubber asphalt dispensing heater, it is achieved that batch mixing heating, synthetic reaction, slag
Material sedimentation integration, but manufacturing cost is high, and cooling surface area is big, and heat preservation and energy conservation effects is poor;CN201410141881.9 discloses
A kind of negative pressure connection modified asphalt production device, solves gas in tradition modified pitch malleation production technology and dissipates row's to environment
Problem, shortcoming is that negative pressure process implementing cost is high, and device volume is big, and tilting installation difficulty is big, poor stability.
Utility model content
The purpose of this utility model is to overcome the existing asphalt modification consersion unit part in the presence of prior art not
Can batch mixing, filtering residue, need to configure bitumenpump and rapid wear, part cooling surface area is big, heat preservation and energy conservation effects is poor, partial devices volume
Greatly, tilting installation difficulty is big, the above-mentioned deficiency of poor stability, it is provided that a kind of asphalt modification integrated reactor, this reactor erects
Straight setting, dependence material potential difference realization produces continuously from without configuring bitumenpump, saves bitumenpump and worn and torn by slag charge, block up
Fill in, block bad accident, improve production efficiency, reduce area of dissipation, save the energy, there is scarfing cinder function simultaneously.
In order to realize above-mentioned utility model purpose, this utility model provides techniques below scheme:
A kind of asphalt modification integrated reactor, including:
Housing, is provided with Colophonium import, modifying agent import, exhaust opening and product outlet, and described housing is vertically arranged;
Rabbling mechanism, is located on described housing and extends in described housing, makes Colophonium and modifying agent mixing for stirring;
Heat exchange reaction mechanism, is located in described housing, anti-for the described Colophonium after mixing and modifying agent are added thermal synthesis
Should, described rabbling mechanism runs through described heat exchange reaction mechanism;
Heat preservation mechanism, is located in described housing and is positioned at described heat exchange reaction mechanism bottom, for reacted to synthesis
Described Colophonium and modifying agent are incubated to keep sticky state;
Slag removing mechanism, is located in described housing, and is positioned at bottom and the side of described heat preservation mechanism, for by described Colophonium
Outside with the spoil removing in modifying agent synthetic reaction mechanism to described housing.
Use a kind of asphalt modification integrated reactor described in the utility model, it is possible to effectively solve existing asphalt modification
Consersion unit part can not batch mixing, filtering residue, need to configure bitumenpump and rapid wear, part cooling surface area is big, heat preservation and energy conservation effects
Difference, partial devices volume installation difficulty big, tilting is big, the problem of poor stability, and this reactor is vertically arranged, easy for installation, peace
Quan Xinggao, dependence material potential difference realization produces continuously from without configuration bitumenpump, saves bitumenpump and worn and torn by slag charge, block up
Fill in, block bad accident, improve production efficiency, heat preservation mechanism is set and reduces area of dissipation, save the energy, scarfing cinder is set simultaneously
Mechanism has slag removing function, it is ensured that whole reactor normal operation work.
Preferably, described rabbling mechanism includes that the power part being located at described case top, the connection of described power part stir
Mixing axle and drive described shaft to rotate, described shaft vertically stretches into described enclosure interior and runs through described heat exchange reaction machine
Structure, described shaft and housing junction are provided with sealing bearing, and the described shaft of described enclosure interior is provided with agitator one
With agitator two, described heat exchange reaction mechanism between described agitator one and agitator two, the other end of described shaft
Being provided with location bearing, described location bearing connecting shaft holds support, and the described support of bearing connects described housing.
Preferably, described power part includes motor and speed reducer, and described motor connects described reductor, described reductor
Connecting shaft coupling, described shaft coupling connects described shaft.
Preferably, described heat exchange reaction mechanism includes that tubular heat exchanger one, described tubular heat exchanger one periphery are provided with tubulation
Heat exchanger two, described tubular heat exchanger two connects described housing, described tubular heat exchanger one and the tubing string side of tubular heat exchanger two
To the axial rotary direction each parallel to described rabbling mechanism, described tubular heat exchanger one top is formed around a circle baffle plate, institute
Stating baffle plate and be connected to described housing, described Colophonium import, modifying agent import connect described tubular heat exchanger one with exhaust opening, described
Product outlet connects described tubular heat exchanger two, and all tubing string gaps of described tubular heat exchanger one and tubular heat exchanger two all connect
Logical, it is provided with conduction oil in described tubing string gap, described housing is provided with heat conductive oil inlet one and conduction oil outlet one, described heat conduction
Its tubing string gap is located at bottom described tubular heat exchanger two and is connected to oil inlet one, and described tubulation is located in described conduction oil outlet one
Heat exchanger two top also connects its tubing string gap.
Using this structure to arrange, the parallel circulating heat supply from the bottom to top of described conduction oil, it is to avoid oil circuit short circuit, system supplies
The problem that heat is uneven.
Preferably, described exhaust opening connects pumping section.
Preferably, described heat preservation mechanism includes the insulation jacket being located at described housing bottom inner surface, described insulation jacket
Inside being provided with conduction oil, heat exchange reaction mechanism described in described insulation jacket top contact, described housing is provided with heat conductive oil inlet two
With conduction oil export two, described heat conductive oil inlet two is located at bottom described insulation jacket and connects described insulation jacket, described in lead
Hot oil outlet two is located at described insulation jacket top and connects described insulation jacket.
Using this structure to arrange, the parallel circulating heat supply from the bottom to top of described conduction oil, it is to avoid oil circuit short circuit, system supplies
The problem that heat is uneven.
Preferably, the shape of housing bottom inner surface described in the shape adaptation of described insulation jacket.
Preferably, described slag removing mechanism includes the residual oil outlet being located at described housing bottom, and the outlet of described residual oil is provided with
Filtering sieve plate, described filtration sieve plate is connected to described housing, and described filtration sieve plate is provided with scarfing cinder passage, and described scarfing cinder passage is even
It is connected to described housing.
Preferably, this asphalt modification integrated reactor also includes the standby discharging opening connecting described housing, described standby
Discharging opening is located at described filtration sieve plate top.
Preferably, this asphalt modification integrated reactor also includes overhauling mechanism, and described maintenance mechanism includes personnel channel
With ring flange group, described ring flange is mounted on described housing upper, and described housing can separate at described ring flange group, described people
Member's passage is located at described ring flange group top and is connected to described housing.
Using this structure to arrange, convenient inspection is repaired, it is simple to the replacing of internal components damage and equipment rebuilding.
In sum, owing to have employed technique scheme, the beneficial effects of the utility model are:
1, a kind of asphalt modification integrated reactor described in the utility model is used, it is possible to effectively solve existing Colophonium and change
Property consersion unit part can not batch mixing, filtering residue, need to configure bitumenpump and rapid wear, part cooling surface area is big, heat preservation energy-saving effect
The poorest, partial devices volume installation difficulty big, tilting is big, the problem of poor stability, and this reactor is vertically arranged, easy for installation,
Safety is high, and dependence material potential difference realization produces continuously from without configuration bitumenpump, saves bitumenpump and is worn and torn by slag charge, blocks up
Fill in, block bad accident, improve production efficiency, heat preservation mechanism is set and reduces area of dissipation, save the energy, scarfing cinder is set simultaneously
Mechanism has slag removing function, it is ensured that whole reactor normal operation work;
2, use a kind of asphalt modification integrated reactor described in the utility model, in described tubing string gap, be provided with heat conduction
Oil, described housing is provided with heat conductive oil inlet one and conduction oil outlet one, and described heat conductive oil inlet one is located at described tubulation heat exchange
Bottom device two and connect its tubing string gap, described conduction oil outlet one is located at described tubular heat exchanger two top and connects its tubing string
Gap, is provided with conduction oil in described insulation jacket, described housing be provided with heat conductive oil inlet two and conduction oil outlet two, described in lead
Described insulation jacket is located at bottom described insulation jacket and is connected to hot oil inlet two, and described insulation is located in described conduction oil outlet two
Chuck top also connects described insulation jacket, uses this structure to arrange, and the parallel circulating heat supply from the bottom to top of described conduction oil keeps away
Oil circuit short circuit, the problem of system uneven heating are exempted from;
3, a kind of asphalt modification integrated reactor described in the utility model is used, including maintenance mechanism, described maintenance
Mechanism includes personnel channel and ring flange group, and described ring flange is mounted on described housing upper, and described housing can be from described flange
Separating at dish group, described personnel channel is located at described ring flange group top and is connected to described housing, uses this structure to arrange,
Convenient inspection is repaired, it is simple to the replacing of internal components damage and equipment rebuilding.
Accompanying drawing explanation
Fig. 1 is the structural representation of a kind of asphalt modification integrated reactor described in the utility model.
Labelling in figure: 1-housing, 11-Colophonium import, 12-modifying agent import, 13-exhaust opening, 14-product outlet, 15-people
Member's passage, 16-ring flange group, the standby discharging opening of 17-, 18-scarfing cinder passage, 19-residual oil exports, 2-shaft, 21-motor, 22-
Reductor, 23-seals bearing, 24-agitator one, 25-agitator two, and 26-positions bearing, the 27-support of bearing, 28-sieves
Plate, 31-tubular heat exchanger one, 32-tubular heat exchanger two, 33-heat conductive oil inlet one, 34-conduction oil outlet one, 4-thermal insulation clamp
Set, 41-heat conductive oil inlet two, 42-conduction oil outlet two.
Detailed description of the invention
Below in conjunction with test example and detailed description of the invention, this utility model is described in further detail.But should be by this
It is interpreted as that the scope of the above-mentioned theme of this utility model is only limitted to below example, all is realized based on this utility model content
Technology belongs to scope of the present utility model.
Embodiment 1
As it is shown in figure 1, the structural representation of a kind of asphalt modification integrated reactor described in the utility model, including:
Housing 1, is provided with Colophonium import 11, modifying agent import 12, exhaust opening 13 and product outlet 14, and described housing 1 is vertical
Arranging, its cross section is circular;
Rabbling mechanism, is located on described housing 1 and extends in described housing 1, makes Colophonium and modifying agent mix for stirring
Melt;
Heat exchange reaction mechanism, is located in described housing 1, anti-for the described Colophonium after mixing and modifying agent are added thermal synthesis
Should, described rabbling mechanism runs through described heat exchange reaction mechanism;
Heat preservation mechanism, in being located at described housing 1 and be positioned at described heat exchange reaction mechanism bottom, for reacted to synthesis
Described Colophonium and modifying agent are incubated to keep sticky state;
Slag removing mechanism, is located in described housing 1, and is positioned at bottom and the side of described heat preservation mechanism, for by described drip
Spoil removing in blue or green and modifying agent synthetic reaction mechanism is to outside described housing 1.
Described rabbling mechanism includes the power part being located at described housing 1 top, and described power part connects shaft 2 also
Driving described shaft 2 to rotate, described shaft 2 vertically stretches into described housing 1 inside and runs through described heat exchange reaction mechanism, institute
Stating shaft 2 and be provided with sealing bearing 23 with housing 1 junction, the described shaft 2 within described housing 1 is provided with agitator one
24 and agitator 2 25, described heat exchange reaction mechanism between described agitator 1 and agitator 2 25, described shaft 2
The other end be provided with location bearing 26, described location bearing 26 connects the support of bearing 27, and the described support of bearing 27 connects described shell
Body 1;Described power part includes that motor 21 and reductor 22, described motor 21 connect described reductor 22, described reductor 22
Connecting shaft coupling, described shaft coupling connects described shaft 2.
Described heat exchange reaction mechanism includes that tubular heat exchanger 1, described tubular heat exchanger 1 periphery are provided with tubulation heat exchange
Device 2 32, described tubular heat exchanger 2 32 connects described housing 1, described tubular heat exchanger 1 and the pipe of tubular heat exchanger 2 32
Post direction is each parallel to the axial rotary direction of described rabbling mechanism, and described tubular heat exchanger 1 top is formed around a circle gear
Plate, described baffle plate is connected to described housing 1, and described Colophonium import 11, modifying agent import 12 connect described tubulation with exhaust opening 13
Heat exchanger 1, described product outlet 14 connects described tubular heat exchanger 2 32, described tubular heat exchanger 1 and tubulation heat exchange
All tubing string gaps of device 2 32 all connect, and are provided with conduction oil in described tubing string gap, and described housing 1 is provided with heat conductive oil inlet
1 and conduction oil outlet 1, described heat conductive oil inlet 1 is located at bottom described tubular heat exchanger 2 32 and connects its tubing string
Gap, described conduction oil outlet 1 is located at described tubular heat exchanger 2 32 top and connects its tubing string gap, uses this knot
Structure is arranged, described conduction oil parallel circulating heat supply from the bottom to top, it is to avoid oil circuit short circuit, the problem of system uneven heating;Described
Exhaust opening 13 connects pumping section.
Described heat preservation mechanism includes the insulation jacket 4 being located at described housing 1 bottom interior surface, sets in described insulation jacket 4
Having conduction oil, heat exchange reaction mechanism described in described insulation jacket 4 top contact, described housing 1 is provided with heat conductive oil inlet 2 41
Exporting 2 42 with conduction oil, described heat conductive oil inlet 2 41 is located at bottom described insulation jacket 4 and connects described insulation jacket 4,
Described conduction oil outlet 2 42 is located at described insulation jacket 4 top and connects described insulation jacket 4, uses this structure to arrange,
Described conduction oil parallel circulating heat supply from the bottom to top, it is to avoid oil circuit short circuit, the problem of system uneven heating;Described insulation jacket
The shape of housing 1 bottom interior surface described in the shape adaptation of 4.
Described slag removing mechanism includes the residual oil outlet 19 being located at bottom described housing 1, and described residual oil outlet 19 was provided with
Screen plate 28, described filtration sieve plate 28 is connected to described housing 1, and described filtration sieve plate 28 is provided with scarfing cinder passage 18, described clearly
Slag passage 18 is connected to described housing 1;This asphalt modification integrated reactor also includes the standby discharging opening connecting described housing 1
17, described standby discharging opening 17 is located at described filtration sieve plate 28 top.
This asphalt modification integrated reactor also includes overhauling mechanism, and described maintenance mechanism includes personnel channel 15 and flange
Dish group 16, described ring flange group 16 is located at described housing 1 top, and described housing 1 can separate at described ring flange group 16, described
Personnel channel 15 is located at described ring flange group 16 top and is connected to described housing 1, uses this structure to arrange, facilitates inspection to repair
Reason, it is simple to the replacing of internal components damage and equipment rebuilding.
Use a kind of asphalt modification integrated reactor described in the utility model, it is possible to effectively solve existing asphalt modification
Consersion unit part can not batch mixing, filtering residue, need to configure bitumenpump and rapid wear, part cooling surface area is big, heat preservation and energy conservation effects
Difference, partial devices volume installation difficulty big, tilting is big, the problem of poor stability, and this reactor is vertically arranged, easy for installation, peace
Quan Xinggao, dependence material potential difference realization produces continuously from without configuration bitumenpump, saves bitumenpump and worn and torn by slag charge, block up
Fill in, block bad accident, improve production efficiency, heat preservation mechanism is set and reduces area of dissipation, save the energy, scarfing cinder is set simultaneously
Mechanism has slag removing function, it is ensured that whole reactor normal operation work.
Embodiment 2
As it is shown in figure 1, the structural representation of a kind of asphalt modification integrated reactor described in the utility model.
It is with the difference of embodiment 1, in order to solve this reactor intended diameter by high (the China's road of transportation
The general limit for height of culvert 4.5 meters), wide size limitation, need again to improve to greatest extent described in reactor in finite size to change
The sectional area of thermal response mechanism, the cross section of described housing 1 is square, uses the tubular heat exchanger of this structure to there is described shell
The problem of body 1 unbalance stress oxygen blast cyanidation, the mode that can pull through nail welding tubular heat exchanger in using solves.
The foregoing is only preferred embodiment of the present utility model, not in order to limit this utility model, all at this
Any amendment, equivalent and the improvement etc. made within the spirit of utility model and principle, should be included in this utility model
Protection domain within.
Claims (10)
1. an asphalt modification integrated reactor, it is characterised in that including:
Housing (1), is provided with Colophonium import (11), modifying agent import (12), exhaust opening (13) and product outlet (14), described housing
(1) it is vertically arranged;
Rabbling mechanism, is located at described housing (1) and above and extends in described housing (1), make Colophonium and modifying agent mix for stirring
Melt;
Heat exchange reaction mechanism, is located in described housing (1), anti-for the described Colophonium after mixing and modifying agent are added thermal synthesis
Should, described rabbling mechanism runs through described heat exchange reaction mechanism;
Heat preservation mechanism, is located in described housing (1) and is positioned at described heat exchange reaction mechanism bottom, for synthesizing reacted institute
State Colophonium and modifying agent is incubated to keep sticky state;
Slag removing mechanism, is located in described housing (1), and is positioned at bottom and the side of described heat preservation mechanism, for by described Colophonium
With the spoil removing in modifying agent synthetic reaction mechanism to described housing (1) outward.
A kind of asphalt modification integrated reactor the most according to claim 1, it is characterised in that described rabbling mechanism includes
Being located at the power part at described housing (1) top, described power part connects shaft (2) and drives described shaft (2) to turn
Dynamic, it is internal and run through described heat exchange reaction mechanism that described shaft (2) vertically stretches into described housing (1), described shaft (2) with
Housing (1) junction is provided with sealing bearing (23), and the described shaft (2) of described housing (1) inside is provided with agitator one
(24) and agitator two (25), described heat exchange reaction mechanism is positioned between described agitator one (24) and agitator two (25), institute
The other end stating shaft (2) is provided with location bearing (26), and described location bearing (26) connects the support of bearing (27), described bearing
Support (27) connects described housing (1).
A kind of asphalt modification integrated reactor the most according to claim 2, it is characterised in that described power part includes
Motor (21) and reductor (22), described motor (21) connects described reductor (22), and described reductor (22) connects shaft coupling,
Described shaft coupling connects described shaft (2).
A kind of asphalt modification integrated reactor the most according to claim 1, it is characterised in that described heat exchange reaction mechanism
Including tubular heat exchanger one (31), described tubular heat exchanger one (31) periphery is provided with tubular heat exchanger two (32), and described tubulation changes
Hot device two (32) connects described housing (1), and the tubing string direction of described tubular heat exchanger one (31) and tubular heat exchanger two (32) is equal
Being parallel to the axial rotary direction of described rabbling mechanism, described tubular heat exchanger one (31) top is formed around a circle baffle plate, institute
Stating baffle plate and be connected to described housing (1), described Colophonium import (11), modifying agent import (12) connect described row with exhaust opening (13)
Heat exchange of heat pipe one (31), described product outlet (14) connects described tubular heat exchanger two (32), described tubular heat exchanger one (31)
All connect with all tubing string gaps of tubular heat exchanger two (32), be provided with conduction oil in described tubing string gap, on described housing (1)
Being provided with heat conductive oil inlet one (33) and conduction oil outlet one (34), described heat conductive oil inlet one (33) is located at described tubular heat exchanger
Two (32) bottoms also connect its tubing string gap, and described conduction oil outlet one (34) is located at described tubular heat exchanger two (32) top also
Connect its tubing string gap.
A kind of asphalt modification integrated reactor the most according to claim 4, it is characterised in that described exhaust opening (13) is even
It is connected to pumping section.
A kind of asphalt modification integrated reactor the most according to claim 1, it is characterised in that described heat preservation mechanism includes
It is located at the insulation jacket (4) of described housing (1) bottom interior surface, in described insulation jacket (4), is provided with conduction oil, described thermal insulation clamp
Heat exchange reaction mechanism described in set (4) top contact, described housing (1) is provided with heat conductive oil inlet two (41) and conduction oil outlet two
(42), described heat conductive oil inlet two (41) be located at described insulation jacket (4) bottom and connect described insulation jacket (4), described in lead
Hot oil outlet two (42) is located at described insulation jacket (4) top and connects described insulation jacket (4).
A kind of asphalt modification integrated reactor the most according to claim 6, it is characterised in that described insulation jacket (4)
Shape adaptation described in the shape of housing (1) bottom interior surface.
A kind of asphalt modification integrated reactor the most according to claim 1, it is characterised in that described slag removing mechanism includes
Being located at residual oil outlet (19) of described housing (1) bottom, described residual oil outlet (19) is provided with filtration sieve plate (28), described filtration
Sieve plate (28) is connected to described housing (1), and described filtration sieve plate (28) is provided with scarfing cinder passage (18), described scarfing cinder passage (18)
It is connected to described housing (1).
A kind of asphalt modification integrated reactor the most according to claim 8, it is characterised in that also include connecting described shell
The standby discharging opening (17) of body (1), described standby discharging opening (17) is located at described filtration sieve plate (28) top.
10. according to the arbitrary described a kind of asphalt modification integrated reactor of claim 1-9, it is characterised in that also include inspection
Repairing mechanism, described maintenance mechanism includes that personnel channel (15) and ring flange group (16), described ring flange group (16) are located at described shell
Body (1) top, described housing (1) can separate from described ring flange group (16), and described personnel channel (15) is located at described flange
Dish group (16) top is also connected to described housing (1).
Priority Applications (1)
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CN201620852839.2U CN205856978U (en) | 2016-08-08 | 2016-08-08 | A kind of asphalt modification integrated reactor |
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CN201620852839.2U CN205856978U (en) | 2016-08-08 | 2016-08-08 | A kind of asphalt modification integrated reactor |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106012756A (en) * | 2016-08-08 | 2016-10-12 | 周其强 | Asphalt-modified integrated reactor |
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2016
- 2016-08-08 CN CN201620852839.2U patent/CN205856978U/en not_active Withdrawn - After Issue
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106012756A (en) * | 2016-08-08 | 2016-10-12 | 周其强 | Asphalt-modified integrated reactor |
CN106012756B (en) * | 2016-08-08 | 2018-07-06 | 周其强 | A kind of asphalt modification integrated reactor |
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Granted publication date: 20170104 Effective date of abandoning: 20180706 |
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