CN205853145U - A kind of skid-mounted type vacuum pouring mixing device - Google Patents
A kind of skid-mounted type vacuum pouring mixing device Download PDFInfo
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- CN205853145U CN205853145U CN201620731862.6U CN201620731862U CN205853145U CN 205853145 U CN205853145 U CN 205853145U CN 201620731862 U CN201620731862 U CN 201620731862U CN 205853145 U CN205853145 U CN 205853145U
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Abstract
The utility model discloses a kind of skid-mounted type vacuum pouring mixing device, including skid base, in the middle part of skid base, it is provided with resin treatment assembly side by side and firming agent processes assembly, being provided with vacuum treatment installation in one end of skid base, the other end is provided with two static mixing mechanisms and two buffer storage devices；Process at vacuum treatment installation and resin treatment assembly, firming agent and be additionally provided with filler apparatus for temporary storage between assembly, vacuum treatment installation includes vacuum pump group A and vacuum pump group B, vacuum pump group A is connected with the evacuation interface of resin treatment assembly and filler apparatus for temporary storage by pipeline, the evacuation interface that vacuum pump group B processes assembly by pipeline with firming agent is connected, resin treatment assembly and firming agent are processed assembly and are each connected to the charging aperture of static mixing mechanism, the buffer storage device that the discharging opening of static mixing mechanism is each connected to by pipeline respectively by pipeline.This utility model can be that four automatic pressure injection machines are got the raw materials ready simultaneously, it is achieved that automated production in high volume, reduce staff labor intensity, compact conformation, installation cost is low, production efficiency is high, batch mixing precision is good.
Description
Technical field
This utility model belongs to epoxy resin mixing device technical field, relates to one and is applied to epoxide resin automatic pressure
The mixing device of injection molding technique, is specifically related to a kind of skid-mounted type vacuum and pours mixing device.
Background technology
Epoxide resin automatic pressure injection forming technology (APG), is that one is suitable for producing electrician's parts in enormous quantities
The process technology of dry insulation goods.In this technical field, poured with epoxy resin material is the key determining end product quality.Ring
The formula system that epoxy resins castable is made up of epoxy resin, firming agent, functional aid and inorganic particle filler etc., it needs
Mixing equipment is wanted to be mixed by formulation condition by above raw material.At present in the mixing equipment in this field, general employing is individually
Batch mixing dolly, carries out dispensing by filler, resin and firming agent input batch can manually, higher to manpower requirements, and
Mixed-precision is low, and treating capacity is little, it is impossible to adapt to modern production requirement.Some are also had to realize the batch mixing of automatic continuous production
Device, is typically only one or two automatic pressure injection machines are got the raw materials ready, and design material treating capacity is little, it is impossible to adapt to high-volume raw
The needs produced；When requiring material treating capacity big, can't resolve again the problem that device structure is bulky, cause device fabrication to become
This height, floor space is big, low in economic efficiency.
Utility model content
For the defect overcoming above-mentioned prior art to exist, the purpose of this utility model is to provide a kind of compact conformation,
Treating capacity is big, and automaticity is high, product quality guaranteed skid-mounted type vacuum pouring mixing device.
This utility model is to be achieved through the following technical solutions:
A kind of skid-mounted type vacuum pouring mixing device, including skid base, is provided with at resin in the middle part of skid base side by side
Reason assembly and firming agent process assembly, are provided with vacuum treatment installation in one end of skid base, and the other end is provided with two static state and mixes
Material mechanism and two buffer storage devices；
Process at vacuum treatment installation and resin treatment assembly, firming agent and be additionally provided with filler apparatus for temporary storage, very between assembly
Empty processing means includes vacuum pump group A and vacuum pump group B, and vacuum pump group A is kept in resin treatment assembly and filler by pipeline
The evacuation interface of device is connected, and the evacuation interface that vacuum pump group B processes assembly by pipeline with firming agent is connected, resin
Process assembly and firming agent is processed assembly and is each connected to the charging aperture of static mixing mechanism, static batch mixer respectively by pipeline
The buffer storage device that the discharging opening of structure is each connected to by pipeline.
Described resin treatment assembly includes resin premixed tank, resin storage tank and resin dosing pump, and vacuum pump group A is by pipe
Road evacuation interface with resin premixed tank, resin storage tank respectively is connected；Described firming agent processes assembly and includes that firming agent is pre-
Mixed tank, firming agent storage tank and firming agent dosing pump, vacuum pump group B is stored up with firming agent premixing tank, firming agent respectively by pipeline
The evacuation interface of batch can connects；
Being provided with screw feeding device bottom filler apparatus for temporary storage, the discharging opening of filler apparatus for temporary storage is connected to spiral shell by pipeline
The import of bar feed appliance, the outlet of screw feeding device is respectively connecting to entering of resin premixed tank and firming agent premixing tank by pipeline
At material mouth；The discharging opening of resin premixed tank is connected at the charging aperture of resin storage tank by pipeline；Going out of firming agent premixing tank
Material mouth is connected at the charging aperture of firming agent storage tank by pipeline；
Resin storage tank connects resin dosing pump, and firming agent storage tank connects firming agent dosing pump；Static mixing mechanism
Charging aperture includes that resin feeding mouth and firming agent charging aperture, described resin metering delivery side of pump are connected to static batch mixing by pipeline
At the resin feeding mouth of mechanism, firming agent metering delivery side of pump is connected to the firming agent charging aperture of static mixing mechanism by pipeline
Place；The resin feeding mouth of static mixing mechanism is connected to the circulation feedback outlet of resin storage tank by circulation line；Static batch mixing
The firming agent charging aperture of mechanism is connected to the circulation feedback outlet of firming agent storage tank by circulation line.
Resin premixed tank is provided with resin premixed tank agitating device, resin premixed tank heater and resin feeding pipe connect
Mouthful, resin feeding interface tube is connected with the external charging basket equipped with resin.
Firming agent premixing tank is provided with firming agent premixing tank agitating device, firming agent premixing tank heater and firming agent
Feed pipe interface, firming agent feed pipe interface is connected with the external charging basket equipped with firming agent.
Being provided with resin storage tank agitating device and resin cycle stock charging interface in resin storage tank, resin dosing pump is pacified
It is loaded on the sidewall of resin storage tank.
Firming agent storage tank is provided with firming agent storage tank agitating device and firming agent cycle stock charging interface, firming agent
Dosing pump is installed on the sidewall of firming agent storage tank.
Vacuum pump group A and vacuum pump group B are equipped with accurate filter and condensate filter.
Filler apparatus for temporary storage includes filler temporary storage tank, weight induction device and temporary storage tank support, and temporary storage tank support is installed on sled
On dress base, weight induction device is arranged on temporary storage tank support, and filler temporary storage tank is arranged on weight induction device.
Described buffer storage device includes that surge tank support and two surge tanks, static mixing mechanism are vertically placed on buffering
Center position on tank bracket, two surge tanks are symmetricly set on surge tank support by hanging support.
Compared with prior art, this utility model has a following useful technique effect:
Skid-mounted type vacuum pouring mixing device disclosed in this utility model, is provided with at resin in the middle part of skid base side by side
Reason assembly and firming agent process assembly, are provided with vacuum treatment installation in one end of skid base, and the other end is provided with two static state and mixes
Material mechanism and two buffer storage devices.By automatically controlling, the most accurately batch mixing can be realized, can be four set automatic pressures simultaneously
Injection moulding (APG) equipment is got the raw materials ready, and batch mixing amount is big, and automaticity is high, decreases human cost, substantially increases production effect
Rate.Vacuum treatment installation, filler apparatus for temporary storage, resin treatment assembly, firming agent process assembly, two static mixing mechanisms and two
Individual buffer storage device is installed on skid base, compact arrangement of equipment, easy transportation and installation, system stability, standardization
Degree is high, decreases installation, later stage debugging and maintenance cost.This utility model can be that four automatic pressure injection machines are standby simultaneously
Material, it is achieved that automated production in high volume, reduce staff labor intensity, compact conformation, installation cost is low, production efficiency is high,
Batch mixing precision is good.
Accompanying drawing explanation
Fig. 1 is structural front view of the present utility model；
Fig. 2 is the top view of Fig. 1；
Fig. 3 is the left view of Fig. 1；
Fig. 4 is vacuum pump group schematic diagram of the present utility model；
Fig. 5 is filler apparatus for temporary storage schematic diagram of the present utility model；
Fig. 6 is resin premixed tank schematic diagram of the present utility model；
Fig. 7 is firming agent premixing tank schematic diagram of the present utility model；
Fig. 8 is resin storage tank of the present utility model and resin dosing pump schematic diagram；
Fig. 9 is firming agent storage tank of the present utility model and firming agent dosing pump schematic diagram；
Figure 10 is buffer storage device of the present utility model and static mixing mechanism schematic diagram.
Wherein: in figure: 1-skid base；2-vacuum pump group A；3-vacuum pump group B；4-filler apparatus for temporary storage；5-screw rod send
Glassware；The resin premixed tank of 6-；7-firming agent premixing tank；8-resin storage tank；9-firming agent storage tank；10-resin dosing pump；
11-firming agent dosing pump；12-static state mixing mechanism；13-buffer storage device；
2.1-oil seal type oil-sealed rotary pump A；2.2-accurate filter A；2.3-condensate filter A；
3.1-oil seal type oil-sealed rotary pump B；3.2-accurate filter B；3.3-condensate filter B；4.1-filler temporary storage tank；
4.2-weight induction device；4.3-temporary storage tank support；
6.1-resin premixed tank heater；6.2-resin premixed tank agitating device；6.3-resin feeding interface tube；
7.1-firming agent premixing tank heater；7.2-firming agent premixing tank agitating device；7.3-firming agent feed pipe connects
Mouthful；
8.1-resin storage tank agitating device；8.2-resin cycle stock charging interface；
9.1-firming agent storage tank agitating device；9.2-firming agent cycle stock charging interface；
13.1-surge tank support；13.2-surge tank.
Detailed description of the invention
Below in conjunction with the accompanying drawings this utility model is described in further detail:
Seeing Fig. 1, Fig. 2 and Fig. 3, a kind of skid-mounted type vacuum pouring mixing device, including skid base 1, at skid base 1
Middle part is provided with resin treatment assembly side by side and firming agent processes assembly, is provided with vacuum treatment installation in one end of skid base 1, separately
One end is provided with two static mixing mechanisms 12 and two buffer storage devices 13；Vacuum treatment installation and resin treatment assembly,
Firming agent processes and is additionally provided with filler apparatus for temporary storage 4 between assembly, and vacuum treatment installation includes vacuum pump group A2 and vacuum pump group B3,
Vacuum pump group A2 is connected with the evacuation interface of resin treatment assembly and filler apparatus for temporary storage 4 by pipeline, and vacuum pump group B3 is led to
Crossing pipeline to be connected with the evacuation interface of firming agent process assembly, resin treatment assembly and firming agent process assembly respectively by pipe
Road is each connected to the charging aperture of static mixing mechanism 12, and the discharging opening of static mixing mechanism 12 is each connected to by pipeline
Buffer storage device 13.Described resin treatment assembly includes resin premixed tank 6, resin storage tank 8 and resin dosing pump 10, vacuum
Pump group A2 is passed through the pipeline evacuation interface respectively with resin premixed tank 6, resin storage tank 8 and is connected；Described firming agent process group
Part includes firming agent premixing tank 7, firming agent storage tank 9 and firming agent dosing pump 11, and vacuum pump group B3 passes through pipeline respectively with solid
Agent premixing tank 7, the evacuation interface of firming agent storage tank 9 connect；
Being provided with screw feeding device 5 bottom filler apparatus for temporary storage 4, the discharging opening of filler apparatus for temporary storage 4 is connected by pipeline
To the import of screw feeding device 5, the outlet of screw feeding device 5 is respectively connecting to resin premixed tank 6 by pipeline and firming agent is pre-
At the charging aperture of mixed tank 7；The discharging opening of resin premixed tank 6 is connected at the charging aperture of resin storage tank 8 by pipeline；Firming agent
The discharging opening of premixing tank 7 is connected at the charging aperture of firming agent storage tank 9 by pipeline；
Resin storage tank 8 connects resin dosing pump 10, and firming agent storage tank 9 connects firming agent dosing pump 11；Static batch mixing
The charging aperture of mechanism 12 includes that resin feeding mouth and firming agent charging aperture, the outlet of described resin dosing pump 10 are connected by pipeline
To the resin feeding mouth of static mixing mechanism 12, the outlet of firming agent dosing pump 11 is connected to static mixing mechanism by pipeline
At the firming agent charging aperture of 12；The resin feeding mouth of static mixing mechanism 12 is connected to resin storage tank 8 by circulation line
Circulation feedback outlet；The firming agent charging aperture of static mixing mechanism 12 is connected to the circulation of firming agent storage tank 9 by circulation line
Feedback outlet；Described static mixing mechanism 12 discharging opening is connected to buffer storage device 13 by pipeline.
Seeing Fig. 4, preferably, described vacuum pump group A 2 is provided with oil seal type oil-sealed rotary pump A 2.1, precision
Filter A 2.2 and condensate filter A 2.3, vacuum pump group B 3 is provided with oil seal type oil-sealed rotary pump B 3.1, secondary filter
Device B 3.2 and condensate filter B 3.3, is used to absorb the moisture in evacuation gas and impurity.
Seeing Fig. 5, preferably, described filler apparatus for temporary storage 4 includes filler temporary storage tank 4.1, weight induction device
4.2, temporary storage tank support 4.3, temporary storage tank support 4.3 is installed on skid base 1, and weight induction device 4.2 is arranged on temporary storage tank and props up
On frame 4.3, filler temporary storage tank 4.1 is arranged on weight induction device 4.2.
See Fig. 6, preferably, described resin premixed tank 6 is provided with agitating device 6.1, heater 6.2 and
Resin feeding interface tube 6.3, resin feeding interface tube is connected with the external charging basket equipped with resin.
See Fig. 7, preferably, described firming agent premixing tank 7 is provided with agitating device 7.1, heater 7.2
With firming agent feed pipe interface 7.3, firming agent feed pipe interface 7.3 is connected with the external charging basket equipped with firming agent.
See Fig. 8, preferably, described resin storage tank 8 is provided with agitating device 8.1, resin cycle stock enters
Material interface 8.2, resin dosing pump 10 is arranged on resin storage tank 8 sidewall.
See Fig. 9, preferably, described firming agent storage tank 9 is provided with agitating device 9.1, firming agent circulation
Material charging interface 9.2, firming agent dosing pump 11 is arranged on the sidewall of firming agent storage tank 9.
Seeing Figure 10, preferably, described buffer storage device 13 includes surge tank support 13.1 and two bufferings
Tank 13.2, static mixing mechanism 12 is vertically placed on the center position on surge tank support 13.1, and is connected with, buffering
Tank 13.2 is symmetricly set on surge tank support 13.1 by hanging support.
The operation principle of a kind of skid-mounted type vacuum pouring mixing device described in the utility model is: skid-mounted type vacuum pouring
In use, according to technical recipe, vacuum pump group A2 carries out evacuation to filler temporary storage tank 4.1 to mixing device, makes outside filler
By temporary in suction and conveying to filler temporary storage tank 4.1, then vacuum pump group A2 and vacuum pump group B3 are the most respectively to resin premixed tank 6 and solid
Agent premixing tank 7 carries out evacuation, makes resin and firming agent respectively enter in the premixing tank of correspondence, stirs within keeping premixing tank
While plant running, utilize screw feeding device 5 that filler is delivered to resin premixed tank 6 and firming agent premixing tank 7 in proportion respectively
Inside it is de-gassed dry mixed, vacuum pump group A2 and vacuum pump group B3 the most respectively resin storage tank 8 and firming agent storage tank 9 to be entered
Row evacuation, made the resin extender of mixed once and firming agent filler by suction and conveying to corresponding storage tank, storing simultaneously
Agitating device in tank remains on, and resin extender and firming agent filler are respectively at resin dosing pump 10 and firming agent dosing pump 11
Effect under, enter into and two static mixing mechanisms 12 complete eventually mixed, the material mixed finally is injected into four bufferings
In tank 13.2, completing last melting process, when in surge tank 13.2, material is filled, mixing device can enter circulation pattern, tree
Fat filler and firming agent filler return in corresponding storage tank by recycle feed interface, keep high-efficiency and continuous to produce.
It is more than preferred embodiment of the present utility model, is not limited to this utility model.This utility model is in tradition
Improve on the basis of vacuum pouring mixing device, high-volume melting process can be completed in the case of compact conformation, can be simultaneously
It is that four automatic pressure injection machines are got the raw materials ready, not only reduces production cost but also improve production efficiency.
Claims (9)
1. a skid-mounted type vacuum pouring mixing device, it is characterised in that include skid base (1), at skid base (1) middle part
It is provided with resin treatment assembly side by side and firming agent processes assembly, be provided with vacuum treatment installation in one end of skid base (1), another
End is provided with two static mixing mechanisms (12) and two buffer storage devices (13)；
Process at vacuum treatment installation and resin treatment assembly, firming agent and be additionally provided with filler apparatus for temporary storage (4), vacuum between assembly
Processing means includes vacuum pump group A (2) and vacuum pump group B (3), and vacuum pump group A (2) is by pipeline and resin treatment assembly and fills out
The evacuation interface of material apparatus for temporary storage (4) is connected, and the evacuation that vacuum pump group B (3) processes assembly by pipeline and firming agent connects
Mouth is connected, and resin treatment assembly and firming agent process assembly and be each connected to entering of static mixing mechanism (12) by pipeline respectively
Material mouth, the buffer storage device (13) that the discharging opening of static mixing mechanism (12) is each connected to by pipeline.
Skid-mounted type vacuum pouring mixing device the most according to claim 1, it is characterised in that described resin treatment assembly bag
Include resin premixed tank (6), resin storage tank (8) and resin dosing pump (10), vacuum pump group A (2) by pipeline respectively with resin
Premixing tank (6), the evacuation interface of resin storage tank (8) are connected；Described firming agent processes assembly and includes firming agent premixing tank
(7), firming agent storage tank (9) and firming agent dosing pump (11), vacuum pump group B (3) by pipeline respectively with firming agent premixing tank
(7), the evacuation interface of firming agent storage tank (9) connects；
Being provided with screw feeding device (5) in filler apparatus for temporary storage (4) bottom, the discharging opening of filler apparatus for temporary storage (4) is by pipeline even
Be connected to the import of screw feeding device (5), the outlet of screw feeding device (5) by pipeline be respectively connecting to resin premixed tank (6) and
At the charging aperture of firming agent premixing tank (7)；The discharging opening of resin premixed tank (6) is connected to resin storage tank (8) by pipeline
At charging aperture；The discharging opening of firming agent premixing tank (7) is connected at the charging aperture of firming agent storage tank (9) by pipeline；
Resin storage tank (8) connects resin dosing pump (10), and firming agent storage tank (9) connects firming agent dosing pump (11)；Static
The charging aperture of mixing mechanism (12) includes that resin feeding mouth and firming agent charging aperture, the outlet of described resin dosing pump (10) pass through
Pipeline is connected at the resin feeding mouth of static mixing mechanism (12), and the outlet of firming agent dosing pump (11) is connected to by pipeline
At the firming agent charging aperture of static mixing mechanism (12)；The resin feeding mouth of static mixing mechanism (12) is by circulation line even
It is connected to the circulation feedback outlet of resin storage tank (8)；The firming agent charging aperture of static mixing mechanism (12) is connected by circulation line
Circulation feedback outlet to firming agent storage tank (9).
Skid-mounted type vacuum pouring mixing device the most according to claim 2, it is characterised in that resin premixed tank sets in (6)
It is equipped with resin premixed tank agitating device (6.2), resin premixed tank heater (6.1) and resin feeding interface tube (6.3), resin
Feed pipe interface (6.3) is connected with the external charging basket equipped with resin.
Skid-mounted type vacuum pouring mixing device the most according to claim 2, it is characterised in that in firming agent premixing tank (7)
It is provided with firming agent premixing tank agitating device (7.2), firming agent premixing tank heater (7.1) and firming agent feed pipe interface
(7.3), firming agent feed pipe interface (7.3) is connected with the external charging basket equipped with firming agent.
Skid-mounted type vacuum pouring mixing device the most according to claim 2, it is characterised in that resin storage tank sets in (8)
Being equipped with resin storage tank agitating device (8.1) and resin cycle stock charging interface (8.2), resin dosing pump (10) is installed on resin
On the sidewall of storage tank (8).
Skid-mounted type vacuum pouring mixing device the most according to claim 2, it is characterised in that in firming agent storage tank (9)
Being provided with firming agent storage tank agitating device (9.1) and firming agent cycle stock charging interface (9.2), firming agent dosing pump (11) is pacified
It is loaded on the sidewall of firming agent storage tank (9).
Skid-mounted type vacuum pouring mixing device the most according to claim 1, it is characterised in that in vacuum pump group A (2) and true
It is equipped with accurate filter and condensate filter on empty pump group B (3).
Skid-mounted type vacuum pouring mixing device the most according to claim 1, it is characterised in that filler apparatus for temporary storage (4) wraps
Including filler temporary storage tank (4.1), weight induction device (4.2) and temporary storage tank support (4.3), temporary storage tank support (4.3) is installed on skid
On base (1), weight induction device (4.2) is arranged on temporary storage tank support (4.3), and filler temporary storage tank (4.1) is arranged on weight sense
Answer on device (4.2).
Skid-mounted type vacuum pouring mixing device the most according to claim 1, it is characterised in that described buffer storage device
(13) include that surge tank support (13.1) and two surge tanks (13.2), static mixing mechanism (12) are vertically placed on surge tank and prop up
Center position on frame (13.1), two surge tanks (13.2) are symmetricly set on surge tank support by hanging support
(13.1) on.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620731862.6U CN205853145U (en) | 2016-07-12 | 2016-07-12 | A kind of skid-mounted type vacuum pouring mixing device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620731862.6U CN205853145U (en) | 2016-07-12 | 2016-07-12 | A kind of skid-mounted type vacuum pouring mixing device |
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| Publication Number | Publication Date |
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| CN205853145U true CN205853145U (en) | 2017-01-04 |
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| CN201620731862.6U Active CN205853145U (en) | 2016-07-12 | 2016-07-12 | A kind of skid-mounted type vacuum pouring mixing device |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112060452A (en) * | 2020-08-28 | 2020-12-11 | 华北电力大学（保定） | Preparation equipment and preparation method of internal insulating material of composite cross arm |
| CN113117604A (en) * | 2021-04-23 | 2021-07-16 | 苏州金迈驰航空智能科技有限公司 | Atmosphere protection is from stirring system mucilage binding and is put |
| CN114393761A (en) * | 2022-01-26 | 2022-04-26 | 江南造船(集团)有限责任公司 | Modular vacuum casting machine |
| CN114750346A (en) * | 2022-04-22 | 2022-07-15 | 山东泰开电力电器有限公司 | Method for producing mutual inductor by epoxy resin pressure gel forming |
-
2016
- 2016-07-12 CN CN201620731862.6U patent/CN205853145U/en active Active
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112060452A (en) * | 2020-08-28 | 2020-12-11 | 华北电力大学（保定） | Preparation equipment and preparation method of internal insulating material of composite cross arm |
| CN112060452B (en) * | 2020-08-28 | 2022-04-12 | 华北电力大学（保定） | Preparation equipment and preparation method of internal insulating material of composite cross arm |
| CN113117604A (en) * | 2021-04-23 | 2021-07-16 | 苏州金迈驰航空智能科技有限公司 | Atmosphere protection is from stirring system mucilage binding and is put |
| CN114393761A (en) * | 2022-01-26 | 2022-04-26 | 江南造船(集团)有限责任公司 | Modular vacuum casting machine |
| CN114750346A (en) * | 2022-04-22 | 2022-07-15 | 山东泰开电力电器有限公司 | Method for producing mutual inductor by epoxy resin pressure gel forming |
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