CN205852668U - A kind of light instrument for dismantling belt pulleys - Google Patents
A kind of light instrument for dismantling belt pulleys Download PDFInfo
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- CN205852668U CN205852668U CN201620771940.5U CN201620771940U CN205852668U CN 205852668 U CN205852668 U CN 205852668U CN 201620771940 U CN201620771940 U CN 201620771940U CN 205852668 U CN205852668 U CN 205852668U
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Abstract
本实用新型涉及一种用于皮带轮拆卸的简易工具,包括支架,支架由U型底板、底板、及三个两端均带有外螺纹的支撑螺杆组成;U型底板和底板互相平行设置,皮带轮轴上的皮带轮位于U型底板与底板之间,皮带轮的皮带轮轴位于U型底板的U口中,U型底板的顶部、及两U形端分别穿入一支撑螺杆与底板相接,三支撑螺杆的两端外露均安装有可调节螺栓固定,底板的中部开有圆孔,该圆孔中安装用于将皮带轮轴从皮带轮上顶脱下的螺旋推力机构。本实用新型利用三支撑螺杆将两底板连接形成支架,推力机构可根据实际选用千斤顶或螺杆机构,利用支架使皮带轮均衡受力,再施加外力,从而方便无损地拆下皮带轮。
The utility model relates to a simple tool for disassembling a belt pulley, which comprises a bracket. The bracket is composed of a U-shaped bottom plate, a bottom plate, and three supporting screws with external threads at both ends; the U-shaped bottom plate and the bottom plate are arranged parallel to each other, and the belt The pulley on the wheel shaft is located between the U-shaped bottom plate and the bottom plate. The pulley shaft of the pulley is located in the U mouth of the U-shaped bottom plate. The top of the U-shaped bottom plate and the two U-shaped ends are respectively inserted into a support screw to connect with the bottom plate. Three support screws Adjustable bolts are installed on the exposed ends of the bottom plate, and a round hole is arranged in the middle of the bottom plate, and a screw thrust mechanism for pulling the pulley shaft from the pulley is installed in the round hole. The utility model uses three supporting screws to connect the two bottom plates to form a bracket. The thrust mechanism can choose a jack or a screw mechanism according to the actual situation. The bracket is used to balance the force on the pulley, and then an external force is applied, so that the pulley can be removed conveniently and without damage.
Description
技术领域technical field
本实用新型涉及皮带轮检修工具,具体涉及一种用于皮带轮拆卸的简易工具。The utility model relates to a belt pulley maintenance tool, in particular to a simple tool used for belt pulley disassembly.
背景技术Background technique
皮带传动形式在工、农业等领域有着广泛的应运,通常是主动轮通过皮带带动从动轮传递功率。在实际应用过程中,经常会因带动皮带轮的马达或轴承箱故障,需拆下皮带轮。一般皮带轮都是用拉马拆卸,同时,随着生产技术的不断提升,拉马形式也各式各样,传统爪式拉马容易损坏皮带轮轮缘,新型拉马组件价格较高,对于不常拆卸和拆卸各类皮带轮的个体或企业采购专用拉马费用较高,使用价值低,不利于企业和个人成本控制。The form of belt transmission has a wide range of applications in the fields of industry and agriculture. Usually, the driving wheel drives the driven wheel to transmit power through the belt. In the actual application process, the pulley needs to be removed due to the failure of the motor or the bearing box that drives the pulley. Generally, the pulley is disassembled by a puller. At the same time, with the continuous improvement of production technology, there are various types of pullers. The traditional claw puller is easy to damage the rim of the pulley, and the price of the new puller is relatively high. Individuals or enterprises who disassemble and disassemble various types of pulleys purchase special pullers with high cost and low use value, which is not conducive to cost control of enterprises and individuals.
实用新型内容Utility model content
本实用新型为了解决在于在不适合拉马拆卸或没有拉马的场合,可以根据现场实际制作简易且不会造成皮带轮轮缘受损、快速完好拆下皮带轮的问题,提供了一种用于皮带轮拆卸的简易工具。In order to solve the problem that the pulley is not suitable for dismantling or there is no puller, the utility model can be easily made according to the actual situation on the spot without causing damage to the pulley rim, and the problem of quickly and intactly removing the pulley is provided. Easy tool for disassembly.
上述目的是通过下述方案实现的:一种用于皮带轮拆卸的简易工具,包括支架,支架由U型底板、底板、及三个两端均带有外螺纹的支撑螺杆组成;U型底板和底板互相平行设置,皮带轮轴上的皮带轮夹于U型底板与底板之间,皮带轮的皮带轮轴位于U型底板的U口中,U型底板的顶部、及两U形端分别穿入一支撑螺杆与底板相接,三支撑螺杆的两端外露均安装有可调节螺栓固定,底板的中部开有圆孔,该圆孔中安装用于将皮带轮轴从皮带轮上顶脱下的螺旋推力机构。The above object is achieved by the following scheme: a simple tool for pulley removal, including a bracket, the bracket is composed of a U-shaped bottom plate, a bottom plate, and three supporting screws with external threads at both ends; the U-shaped bottom plate and The bottom plates are arranged parallel to each other, and the pulley on the pulley shaft is sandwiched between the U-shaped bottom plate and the bottom plate. The bottom plates are connected, and the two ends of the three supporting screws are exposed to be fixed with adjustable bolts, and the middle part of the bottom plate has a round hole, and a screw thrust mechanism for pulling the pulley shaft from the pulley is installed in the round hole.
进一步的,螺旋推力机构为一带螺帽螺杆,带螺帽螺杆的螺纹端从底板中部圆孔穿入从U型底板的U形口穿出,带螺帽螺杆的螺帽位于底板外侧,带螺帽螺杆的螺纹端与位于U型底板U形口中的皮带轮轴相顶触。Further, the screw thrust mechanism is a screw with a nut, and the threaded end of the screw with a nut penetrates through the round hole in the middle of the bottom plate and passes out from the U-shaped opening of the U-shaped bottom plate. The threaded end of the cap screw is in top contact with the pulley shaft located in the U-shaped opening of the U-shaped bottom plate.
进一步的,所述螺旋推力机构为液压或螺旋千斤顶,液压或螺旋千斤顶的活塞从底板中部圆孔穿入从U型底板的倒U形口穿出,活塞端与U型底板U形口中的皮带轮轴相顶触。Further, the screw thrust mechanism is a hydraulic or screw jack, the piston of the hydraulic or screw jack penetrates through the round hole in the middle of the bottom plate and passes out from the inverted U-shaped mouth of the U-shaped bottom plate, and the piston end and the belt in the U-shaped mouth of the U-shaped bottom plate The axles touch each other.
本实用新型的有益效果是:The beneficial effects of the utility model are:
1.本实用新型包括三件支撑螺杆、两件底板和一推力机构,利用三支撑螺杆将两底板连接形成支架,推力机构可根据实际选用千斤顶或螺杆机构,利用支架使皮带轮均衡受力,再施加外力,从而方便无损地拆下皮带轮。1. The utility model includes three support screws, two base plates and a thrust mechanism. The two base plates are connected by three support screws to form a support. The thrust mechanism can be selected according to the actual situation. External force is applied, allowing for easy and non-destructive removal of the pulley.
2.通过支撑螺杆和螺栓将两底板固定连接,方便拆卸且可以利用螺杆调节距离,受力的均衡度可以切割等长的钢管定位,同时可以根据皮带轮的大小,随时更换底板。2. The two bottom plates are fixedly connected by supporting screws and bolts. It is easy to disassemble and the distance can be adjusted by using the screws.
3. U型底板可以任意做成不同形状和规格,根据现场实际,对应皮带轮和连接轴的大小,即使是废旧的钢板,只需开一个U型槽即可做为底板,加工方便。3. The U-shaped bottom plate can be made into different shapes and specifications arbitrarily. According to the actual situation on site, it corresponds to the size of the pulley and the connecting shaft. Even if it is a waste steel plate, only a U-shaped groove can be used as the bottom plate, which is easy to process.
4.推力机构可以做成带螺帽螺杆的螺杆螺旋式,如果条件允许可以将液压或螺旋千斤顶做为推力机构,同时,两种推力机构可以配合使用。4. The thrust mechanism can be made into a screw screw type with a nut screw. If conditions permit, hydraulic or screw jacks can be used as the thrust mechanism. At the same time, the two thrust mechanisms can be used together.
5.使用该简易的皮带轮拆卸装置,可以在缺少专用拉马的情况下,既可以保证其制作简单化、大众化且材料替代范围广,又可以保障皮带轮受力均衡,不会损伤皮带轮轮缘,支架调整多样化(螺栓调节、支撑螺杆调节、推力机构调节),可以适用不同规格的皮带轮拆卸要求。5. Using the simple belt pulley removal device, in the absence of a special puller, it can not only ensure its production simplicity, popularization and wide range of material replacement, but also ensure that the pulley is balanced in force and will not damage the pulley rim. The bracket adjustment is diversified (bolt adjustment, support screw adjustment, thrust mechanism adjustment), which can be applied to pulley removal requirements of different specifications.
附图说明Description of drawings
图1是本实用新型的结构示意图;Fig. 1 is the structural representation of the utility model;
图2是本实用新型的使用状态图。Fig. 2 is a diagram of the use state of the utility model.
图中:1、支撑螺杆 2、螺栓 3、U型底板 4、底板 5、螺杆 6、推力机构 7、皮带轮 8、皮带轮轴。Among the figure: 1, support screw rod 2, bolt 3, U-shaped base plate 4, base plate 5, screw rod 6, thrust mechanism 7, pulley 8, pulley shaft.
具体实施方式detailed description
一种用于皮带轮拆卸的简易工具,包括支架,支架由U型底板3、底板4、及三个两端均带有外螺纹的支撑螺杆1组成;U型底板3和底板4互相平行设置,皮带轮轴上的皮带轮位于U型底板3与底板4之间,皮带轮的皮带轮轴位于U型底板3的U口中,U型底板3的顶部、及两U形端分别穿入一支撑螺杆与底板4相接,三支撑螺杆1的两端外露均安装有可调节螺栓2固定,底板4的中部开有圆孔,该圆孔中安装用于将皮带轮轴从皮带轮上顶脱下的螺旋推力机构。螺旋推力机构为一带螺帽螺杆5,带螺帽螺杆5的螺纹端从底板4中部圆孔穿入,从U型底板3的U形口穿出,带螺帽螺杆5的螺帽位于底板4外侧,带螺帽螺杆5的螺纹端与位于U型底板3的U形口中皮带轮轴相顶触。或者所述螺旋推力机构为液压或螺旋千斤顶,液压或螺旋千斤顶的活塞从底板4中部圆孔穿入,从U型底板3的倒U形口穿出,活塞端与U型底板3U形口中的皮带轮轴相顶触。A simple tool for dismantling a pulley, including a bracket, the bracket is composed of a U-shaped bottom plate 3, a bottom plate 4, and three support screws 1 with external threads at both ends; the U-shaped bottom plate 3 and the bottom plate 4 are arranged parallel to each other, The pulley on the pulley shaft is located between the U-shaped bottom plate 3 and the bottom plate 4. The pulley shaft of the pulley is located in the U mouth of the U-shaped bottom plate 3. The top of the U-shaped bottom plate 3 and the two U-shaped ends penetrate a support screw and the bottom plate 4 respectively. Connected, the two ends of three supporting screw rods 1 are exposed and are equipped with adjustable bolts 2 to fix, and the middle part of the base plate 4 has a circular hole, which is installed in this circular hole and is used to install a screw thrust mechanism for taking off the belt pulley shaft from the belt pulley. The screw thrust mechanism is a screw with nut screw 5, the threaded end of the screw with nut 5 penetrates through the round hole in the middle of the bottom plate 4, and passes through the U-shaped opening of the U-shaped bottom plate 3, and the nut with the screw with nut 5 is located on the bottom plate 4 On the outside, the threaded end of the band nut screw rod 5 touches against the pulley shaft in the U-shaped mouth of the U-shaped base plate 3 . Or described screw thrust mechanism is hydraulic pressure or screw jack, and the piston of hydraulic pressure or screw jack penetrates from the circular hole in the middle part of base plate 4, passes from the inverted U-shaped mouth of U-shaped base plate 3, and the piston end and the U-shaped base plate 3 U-shaped mouth The shafts of the pulleys touch against each other.
使用本装置时,如图1所示,支架的大小和长短可以根据现场实际确定,通过改变支撑螺杆1的长短或螺栓调节实现长短调整,受力平衡可以切割等长钢管限位,根据螺栓固定位置,实现大小调节;U型底板3的U型口的大小也可以根据现场皮带轮轴的直径开口,只需一块钢板,无规格限制;底板4中部安装的带螺帽螺杆5做为首选推力机构,在受限空间内或有千斤顶的情况下,利用千斤顶做为推力机构,同时可以实现螺旋式和千斤顶式配合使用,增大调节范围,实用性更强。拆皮带轮时,只需将支撑螺杆先固定在U型底板3上,可以用螺栓固定,也可以直接焊接,将U型底板3卡到皮带轮轴8上,底板紧靠皮带轮7,再安装底板4,皮带轮7夹在U型底板3和底板4之间,通过U型底板3和底板4固定,固定调节螺栓2调平或截等长的钢管套装在支撑螺杆上保证均匀受力。支架安装完好后,带螺帽螺杆5的螺旋端顶到皮带轮中间的皮带轮轴8上,旋动带螺帽螺杆5,底板受力,带螺帽螺杆5将皮带轮7从皮带轮轴8上顶下,皮带轮7和皮带轮轴8脱离,也可以用千斤顶一头靠在底板4,另一端顶皮带轮轴8而使底板受力,两种推力机构也可以配合使用。整个机构为组装式,设置了三种不同的调节方式,可以随时根据皮带轮和皮带轮轴8间距大小,选择性的调节以保障较广的应用范围。利用支架使皮带轮均衡受力,再施加外力,从而方便无损地拆下皮带轮。推力机构,可以任意选择,对应用环境的适应性强,降低了不必要的浪费。上述机械组件由人工组装完成,在不常用或用途单一的条件下支架也可以做成焊接件,满足无损拆卸皮带轮的要求,同时该工具也可以拆装轴承。When using this device, as shown in Figure 1, the size and length of the bracket can be determined according to the actual situation on site. The length adjustment can be realized by changing the length of the supporting screw 1 or adjusting the bolts. position, to achieve size adjustment; the size of the U-shaped opening of the U-shaped bottom plate 3 can also be opened according to the diameter of the pulley shaft on site, only one steel plate is required, and there is no specification limit; the screw with nut 5 installed in the middle of the bottom plate 4 is used as the preferred thrust mechanism , In the limited space or when there is a jack, the jack is used as the thrust mechanism, and the screw type and the jack type can be used together to increase the adjustment range and be more practical. When removing the pulley, you only need to fix the supporting screw on the U-shaped bottom plate 3 first, which can be fixed with bolts or directly welded, and the U-shaped bottom plate 3 is clamped on the pulley shaft 8, and the bottom plate is close to the pulley 7, and then the bottom plate 4 is installed , the belt pulley 7 is clamped between the U-shaped bottom plate 3 and the bottom plate 4, fixed by the U-shaped bottom plate 3 and the bottom plate 4, and the fixed adjusting bolt 2 is leveled or the steel pipe of equal length is set on the support screw to ensure uniform stress. After the bracket is installed, the screw end of the screw with nut 5 is pushed onto the pulley shaft 8 in the middle of the pulley, and the screw with nut 5 is rotated, the bottom plate is stressed, and the screw with nut 5 pushes the pulley 7 from the pulley shaft 8 up and down , Belt pulley 7 and belt pulley shaft 8 disengage, also can lean against base plate 4 with jack one, and the other end pushes pulley shaft 8 and makes base plate stressed, and two kinds of thrust mechanisms also can cooperate to use. The whole mechanism is assembled, and three different adjustment methods are provided, which can be selectively adjusted according to the distance between the pulley and the pulley shaft 8 at any time to ensure a wider application range. The bracket is used to balance the force on the pulley, and then an external force is applied, so that the pulley can be removed conveniently and without damage. The thrust mechanism can be selected arbitrarily, which has strong adaptability to the application environment and reduces unnecessary waste. The above-mentioned mechanical components are assembled manually, and the bracket can also be made into a welded part under the condition of infrequent use or a single purpose, which meets the requirements of non-destructive disassembly of the pulley. At the same time, the tool can also disassemble the bearing.
Claims (3)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620771940.5U CN205852668U (en) | 2016-07-21 | 2016-07-21 | A kind of light instrument for dismantling belt pulleys |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620771940.5U CN205852668U (en) | 2016-07-21 | 2016-07-21 | A kind of light instrument for dismantling belt pulleys |
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| Publication Number | Publication Date |
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| CN205852668U true CN205852668U (en) | 2017-01-04 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201620771940.5U Expired - Fee Related CN205852668U (en) | 2016-07-21 | 2016-07-21 | A kind of light instrument for dismantling belt pulleys |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112959263A (en) * | 2021-02-08 | 2021-06-15 | 广西玉柴机器股份有限公司 | Disassembling tool for B-axis motor belt pulley of machining center |
| CN113001460A (en) * | 2021-03-09 | 2021-06-22 | 中国第一汽车股份有限公司 | Adjustable rubber hanging and dismounting device for silencer |
| CN113878541A (en) * | 2021-11-11 | 2022-01-04 | 国网四川省电力公司映秀湾水力发电总厂 | Pulling device and pulling method for shear pin of water turbine |
-
2016
- 2016-07-21 CN CN201620771940.5U patent/CN205852668U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112959263A (en) * | 2021-02-08 | 2021-06-15 | 广西玉柴机器股份有限公司 | Disassembling tool for B-axis motor belt pulley of machining center |
| CN113001460A (en) * | 2021-03-09 | 2021-06-22 | 中国第一汽车股份有限公司 | Adjustable rubber hanging and dismounting device for silencer |
| CN113878541A (en) * | 2021-11-11 | 2022-01-04 | 国网四川省电力公司映秀湾水力发电总厂 | Pulling device and pulling method for shear pin of water turbine |
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Effective date of registration: 20240412 Address after: 737199 No. 2 Jianshe Road, Jinchuan District, Jinchang City, Gansu Province (east of Beijing Road, west of Heya Road, south of Guiyang Road) Patentee after: Jinchuan Group Copper Gui Co.,Ltd. Country or region after: China Address before: 737103 No. 98, Jinchuan Road, Jinchang, Gansu Patentee before: JINCHUAN GROUP Co.,Ltd. Country or region before: China |
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Address after: 737100 No. 2 Jianshe Road, Jinchuan District, Jinchang, Gansu Province (east of Beijing Road, west of Heya Road, south of Guiyang Road) Patentee after: Jinchuan Group Copper Precious Metals Co.,Ltd. Country or region after: China Address before: No.2 Jianshe Road, Jinchuan District, Jinchang City, Gansu Province (east of Beijing Road, west of Heya Road, south of Guiyang Road) Patentee before: Jinchuan Group Copper Gui Co.,Ltd. Country or region before: China |
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