CN205851271U - Section bar UV paints infiltration type application UVLED solidification equipment - Google Patents
Section bar UV paints infiltration type application UVLED solidification equipment Download PDFInfo
- Publication number
- CN205851271U CN205851271U CN201620487277.6U CN201620487277U CN205851271U CN 205851271 U CN205851271 U CN 205851271U CN 201620487277 U CN201620487277 U CN 201620487277U CN 205851271 U CN205851271 U CN 205851271U
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- Prior art keywords
- coating
- uvled
- bar shaped
- paint
- shaped material
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Abstract
This utility model relates to a kind of section bar UV and paints infiltration type application UVLED solidification equipment, it is characterized in that: include the container for paint for containing coating, described container for paint sidewall is provided with the bar shaped material import and export passed for section bar, described container for paint upper and lower part is provided with coating import and export respectively, the bar shaped material exit position of container for paint is provided with blower mechanism, and the side of described blower mechanism is provided with UVLED lamp.This utility model uses UVLED solidification not produce heat, the heat that solidification process produces can be significantly reduced, energy-saving and cost-reducing and due to UVLED transmitting ultraviolet can eliminate required drying time immediately by UV curing paint, substantially increases production efficiency and decreases taking of place.
Description
Technical field:
This utility model relates to a kind of section bar UV and paints infiltration type application UVLED solidification equipment, and the painting being applied to section bar is pretended
Industry.
Background technology:
For the attractive in appearance of section bar profile and multiformity, it is commonly used mode that section bar carries out application, but current type
The more complicated efficiency of device structure that material application is used is low, and application post-drying circuit is the longest, takies bigger place.
Summary of the invention:
The purpose of this utility model is to provide a kind of section bar UV to paint infiltration type application UVLED solidification equipment, this section bar UV
Paint infiltration type application UVLED solidification equipment simple in construction, reasonable in design, is conducive to improving coating efficiency and reduces and take up an area space.
This utility model section bar UV paints infiltration type application UVLED solidification equipment, it is characterised in that: include for containing coating
Container for paint, described container for paint sidewall is provided with the bar shaped material import and export passed for section bar, and described container for paint is upper and lower
Portion is respectively equipped with coating import and export, and the bar shaped material exit position of container for paint is provided with UVLED lamp.
Further, above-mentioned UVLED lamp is arranged in transparent annular quartz ampoule, and bar shaped material is worn from annular quartz ampoule endoporus
Cross.
Further, above-mentioned transparent annular quartz ampoule is plane or oval ring.
Further, above-mentioned coating container has transparent annular quartz ampoule, and transparent annular quartz tube side is provided with radiating fin,
Described three transparent annular quartz ampoules and radiating fin are nested with in a positioning pipe.
Further, above-mentioned bar shaped material inlet side is provided with bar shaped material transporter, and described bar shaped material transporter includes setting
Upper delivery wheel on the upper and lower surface of bar shaped material and lower delivery wheel.
Further, being provided with bar shaped material guider at the bar shaped material import and export on above-mentioned coating container, this bar shaped material is led
The port less times greater than bar shaped material cross section, and the rubber ring that closure is on this port is included to device.
Further, above-mentioned coating lower vessel portion is bucket-shaped in cone, and described coating material outlet is located at the lower end of cone funnel, coating
Switching control pilot it is additionally provided with in outlet;Being provided with coating collection box below described container for paint, described coating collection box bottom is cone
Bucket-shaped, connect in coating collection box bottom and have a coating recovery tube leading to container for paint top, recovery tube connects conveying
Pump.
Further, above-mentioned coating collection box bottom is provided with coating material discharging port, and this coating material discharging port is provided with switch valve,
Being provided with coating storage box below coating material discharging port, described coating collection box periphery is provided with a boiler with entery and delivery port, institute
Water heater and water temperature regulater it is provided with in stating boiler;Described boiler bottom is provided with outlet.
The method of work of this utility model section bar UV paint infiltration type application UVLED solidification equipment, described section bar UV paints infiltration
Formula application UVLED solidification equipment includes the container for paint for containing coating, and described container for paint sidewall is provided with to be worn for section bar
The bar shaped material import and export crossed, described container for paint upper and lower part is provided with coating import and export respectively, and outlet side is provided with UVLED ultraviolet
Cure lamp;During use, container for paint adds coating, needs a bar shaped material through container for paint, it is to avoid coating in advance
Flow out at bar shaped material import and export;By manually the bar shaped material of processing being delivered in container for paint so that it is reach application effect
Really, then through constantly conveying bar shaped material, previous bar shaped material is made to eject, by UVLED lamp from the outlet of container for paint bar shaped material
Ultraviolet light irradiates and makes UV paint solidification.
This utility model has the advantages that
1, using UV paint spraying Surface of profile, UV coating does not contains the heavy metal component such as benzene or hydrargyrum, belongs to environmentally friendly machine;
2, use UVLED ultraviolet light polymerization not produce heat, the heat that solidification process produces, energy-conservation fall can be significantly reduced
Consumption;
3, owing to the ultraviolet energy moment of UVLED transmitting is by UV curing paint, eliminate required drying time, significantly carry
High production efficiency and decrease taking of place;
4, UVLED light source also has multiple advanced function and environmental protection, compared with traditional metal halide lamp, and UVLED
Ultraviolet light Single wavelength luminescence can save the energy of 2/3, and the service life of UVLED chip is 20 times of tradition UV lamp;Additionally
UVLED lamp need not preheating time, can open the most at any time or close.
Accompanying drawing illustrates:
Fig. 1 is cross-section structure schematic diagram of the present utility model;
Fig. 2 is bar shaped material and the vertical view organigram of conveying roller in Fig. 1;
Fig. 3 is bar shaped material and the right view of conveying roller in Fig. 1;
Fig. 4 is the amplification profile of positioning pipe in Fig. 1;
Fig. 5 is the sectional drawing of Fig. 4.
Detailed description of the invention:
This utility model section bar UV paint infiltration type application UVLED solidification equipment includes the container for paint 1 for containing coating,
Described container for paint 1 sidewall is provided with the bar shaped material import and export 2,3 passed for section bar, and described container for paint upper and lower part sets respectively
Having coating import and export 4,5, the bar shaped material exit position of container for paint is provided with blower mechanism 6 (blower mechanism 6 is not essential), institute
The side stating blower mechanism 6 is provided with UVLED lamp 7.
Further, in order to reasonable in design, above-mentioned UVLED lamp 7 be arranged in transparent annular quartz ampoule 9 in, bar shaped material 10 from
Annular quartz ampoule endoporus 11 passes.Outside transparent annular quartz ampoule 9 is by quartz plane or oval internal ring 901 and quartz plane or ellipse
Between ring 902, quartz plane or oval internal ring 901 and quartz plane or oval outer shroud 902, UVLED lamp 7 is set and for fixing
The base plate 701 of UVLED lamp 7, i.e. fits with radiating fin in base plate 701 bottom surface.
Further, above-mentioned transparent annular quartz ampoule is plane or oval ring.
Further, further, in order to reasonable in design, above-mentioned coating container has three transparent annular quartz ampoules, thoroughly
Bright annular quartz ampoule side is provided with radiating fin 12, and described three transparent annular quartz ampoules 9 and radiating fin 12 are nested with necessarily
In the pipe 13 of position, described positioning pipe 13 is positioned at radiating fin is opened above several air inlets 14, described positioning pipe is positioned at
Offering several air outlets 15 below radiating fin, described air outlet 15 is by blower mechanism 6.Blower mechanism 6 is many for having
The body of the thin mouth of individual air-out, adjacent two air-out thin mouth mutual dislocation.By by have on radiating fin the wind of certain heat to
Blower mechanism 6, such that it is able to use this hot blast to play certain effect solidifying bar shaped material application.Described radiating fin is many
Sheet oval ring sheet metal interval is stacked to be formed, and mutual gap is 0.3 centimetre, and this gap is conducive to being lowered the temperature by wind.
Further, above-mentioned bar shaped material inlet side is provided with bar shaped material transporter 16, and described bar shaped material transporter 16 wraps
Including the upper delivery wheel 1601 being located on the upper and lower surface of bar shaped material and lower delivery wheel 1602, described lower delivery wheel 1602 has many
The stainless steel tube being parallel to each other, described upper delivery wheel is single stainless steel tube, and is formed with the stainless steel tube of lower delivery wheel and intersect,
Its angle is 10 degree, and the stainless steel tube on upper delivery wheel 1601 and lower delivery wheel 1602 all rotates.By upper delivery wheel 1601 He
The rotation of stainless steel tube on lower delivery wheel 1602, is possible not only to play the effect of conveying bar shaped material, also acts as driving bar shaped simultaneously
The rotation of material, can obtain the most uniform coating on bar shaped material surface.
Further, being provided with bar shaped material guider at the bar shaped material import and export on above-mentioned coating container, this bar shaped material is led
The port less times greater than bar shaped material cross section, and the rubber ring that closure is on this port is included to device.
Further, above-mentioned coating lower vessel portion is bucket-shaped in cone, and described coating material outlet is located at the lower end of cone funnel, coating
Switching control pilot 18 it is additionally provided with in outlet;Coating collection box 19, described coating collection box 19 times it is provided with below described container for paint
Portion is bucket-shaped in cone, connects in coating collection box 19 bottom and has a coating recovery tube 20 leading to container for paint top, at recovery tube
Upper connection delivery pump 21.
Further, above-mentioned coating collection box bottom is provided with coating material discharging port 22, and this coating material discharging port 22 is provided with switch
Valve 23, is provided with coating storage box 24 below coating material discharging port, and described coating collection box 19 periphery is provided with one and has entery and delivery port
Boiler 25, be provided with water heater and water temperature regulater in described boiler;Described boiler bottom is provided with outlet.
The method of work of this utility model section bar UV paint infiltration type application UVLED solidification equipment, described section bar UV paints infiltration
Formula application UVLED solidification equipment includes the container for paint for containing coating, and described container for paint sidewall is provided with to be worn for section bar
The bar shaped material import and export crossed, described container for paint upper and lower part is provided with coating import and export respectively, the bar shaped material outlet of container for paint
The side of position is provided with UVLED ultra-violet curing device;During use, container for paint adds coating, needs a bar shaped in advance
Material is through container for paint, it is to avoid coating flows out at bar shaped material import and export;It is delivered to be coated with by the bar shaped material of processing by artificial
In material container so that it is reach painting effect, then through constantly conveying bar shaped material, make previous bar shaped material from container for paint bar shaped
Material outlet ejects, and is irradiated by UVLED ultraviolet light and makes UV paint solidification.
This utility model UV paint is made up of the raw material of following parts by weight:
The UV coating that this utility model is used is made up of the raw material of following parts by weight:
Polyester acrylate 79.2%
HDDA 5.9%
TMPTA 2.9%
Titanium dioxide 10%
TPO 1%
ITX 1%
Above-mentioned formula feature:
Paint solidification speed is fast
Anti-wear performance and adhesion property are good
Hardness up to 3H,
Formula selects IPO and ITX as the composite initiator of coating, it is possible to select the 395nm's of longer wavelength
UVLED is as curing light source.Owing to wavelength longer ultraviolet light penetration capacity is strong, unit are power is relatively big simultaneously, equipment cost
More relatively low.
Wherein HDDA is hexanediyl ester;TMPTA: TMPTA;TPO: 2 ,4,
6-trimethylbenzoyl phenyl phosphinic acid ethyl ester light trigger-TPO-L;ITX:2 isopropyl thioxanthone.
It is 395nm wavelength UVLED(or 365 ~ 405nm wavelength UVLED is multiple that the UV coating that above-mentioned formula produces is applicable to wavelength
Close) ultraviolet light polymerization, 395 nm W penetration capacitys are strong, and curing efficiency is high, and curing apparatus cost is relatively low, additionally existing
There is UV formulation for coating material to need simultaneously to absorb the UV energy of multi-wavelength, be suitable for mercury lamp or metal halid lamp comes coating material solidified,
Needing to consume substantial amounts of energy, the UV coating that the formula of present patent application produces uses the initiator being suitable for 395nm wavelength, is suitable for
Using the UVLED UV curing coating of 395nm wavelength, its energy expenditure is about less than the 10 ~ 20% of existing formula, meanwhile, mercury lamp
Or the life-span of metal halid lamp is about 1,000 hours, and the life-span of UVLED can reach more than 20,000 hours, and UVLED solidification sets
Standby consumable goods cost significantly reduces.
Embodiment 1: catalyst 5 parts, ester gum varniss 3.5 parts, yellow 3 parts of appoplexy involving the collateral, china clay 2.5 parts, silicon powder 6 parts, poly-two
Methylsiloxane 3 parts, Pulvis Talci 4 parts, polyurethane associative thickener 9 parts, isopropanol 2 parts, aqueous PU 4 parts, aqueous EB4
Part, polymerization inhibitor 2.5 parts, anti-settling agent 1 part, hydroxyethyl cellulose 6 parts, the sub-freeze-thaw stabiliser 3 parts in sieve ground, 1.5 parts of nanometer silver powder.
Embodiment 2: catalyst 8 parts, ester gum varniss 7 parts, yellow 6 parts of appoplexy involving the collateral, china clay 6 parts, silicon powder 5 parts, poly dimethyl silicon
7 parts of oxygen alkane, Pulvis Talci 7 parts, polyurethane associative thickener 12 parts, isopropanol 6 parts, aqueous PU9 part, aqueous EB5 part, inhibition
Agent 6 parts, anti-settling agent 1 part, hydroxyethyl cellulose 10 parts, the sub-freeze-thaw stabiliser 5 parts in sieve ground, 2 parts of nanometer silver powder.This practicality is new
Type has the advantages that
1, UV coating is used to pass through UVLED ultraviolet light polymerization section bar sprayed surface, owing to UV coating and solidification equipment do not contain
The heavy metal component such as benzene and hydrargyrum, belongs to environmentally friendly machine;
2, use UVLED solidification not produce heat, the heat that solidification process produces can be significantly reduced, energy-saving and cost-reducing;
3, UV paint is solidified by ultraviolet luminous energy immediately that launch due to UVLED, eliminates required drying time, significantly carries
High production efficiency and decrease taking of place;
4, LED light source also has multiple advanced function and environmental protection, compared with traditional metal halide lamp, and UVLED light
The energy of 2/3 can be saved in source, and the service life of UVLED chip is more than 20 times of tradition UV lamp;It addition, UVLED lamp is not
Need preheating time, can open the most at any time or close.
The foregoing is only preferred embodiment of the present utility model, all according to this utility model claim done equal
Deng change and modification, covering scope of the present utility model all should be belonged to.
Claims (8)
1. a section bar UV paints infiltration type application UVLED solidification equipment, it is characterised in that: include that the coating for containing coating holds
Device, described container for paint sidewall is provided with the bar shaped material import and export passed for section bar, and described container for paint upper and lower part sets respectively
Having coating import and export, the bar shaped material exit position of container for paint is provided with UVLED lamp.
Section bar UV the most according to claim 1 paints infiltration type application UVLED solidification equipment, it is characterised in that: described UVLED
Lamp is arranged in transparent annular quartz ampoule, and bar shaped material passes from annular quartz ampoule endoporus.
Section bar UV the most according to claim 2 paints infiltration type application UVLED solidification equipment, it is characterised in that: described transparent
Annular quartz ampoule is plane or oval ring.
Section bar UV the most according to claim 1 paints infiltration type application UVLED solidification equipment, it is characterised in that: described coating
Container has three transparent annular quartz ampoules, and transparent annular quartz ampoule side is provided with radiating fin, described three transparent annular stones
English pipe and radiating fin are nested with in a positioning pipe.
Section bar UV the most according to claim 1 paints infiltration type application UVLED solidification equipment, it is characterised in that: described bar shaped
Material inlet side is provided with bar shaped material transporter, and it is upper defeated that described bar shaped material transporter includes being located on the upper and lower surface of bar shaped material
Send wheel and lower delivery wheel.
Section bar UV the most according to claim 1 paints infiltration type application UVLED solidification equipment, it is characterised in that: described coating
Being provided with bar shaped material guider at bar shaped material import and export on container, this bar shaped material guider includes less times greater than bar shaped
The port in material cross section, and the rubber ring that closure is on this port.
Section bar UV the most according to claim 1 paints infiltration type application UVLED solidification equipment, it is characterised in that: described coating
Lower vessel portion is bucket-shaped in cone, and described coating material outlet is located at the lower end of cone funnel, and coating material outlet is additionally provided with switching control pilot;Institute
Stating and be provided with coating collection box below container for paint, described coating collection box bottom is bucket-shaped in cone, connects in coating collection box bottom
There is a coating recovery tube leading to container for paint top, recovery tube connects delivery pump.
Section bar UV the most according to claim 7 paints infiltration type application UVLED solidification equipment, it is characterised in that: described coating
Collection box bottom is provided with coating material discharging port, and this coating material discharging port is provided with switch valve, is provided with coating and deposits below coating material discharging port
Storage tank, described coating collection box periphery is provided with a boiler with entery and delivery port, be provided with in described boiler water heater and
Water temperature regulater;Described boiler bottom is provided with outlet.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201620487277.6U CN205851271U (en) | 2016-05-26 | 2016-05-26 | Section bar UV paints infiltration type application UVLED solidification equipment |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN201620487277.6U CN205851271U (en) | 2016-05-26 | 2016-05-26 | Section bar UV paints infiltration type application UVLED solidification equipment |
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CN205851271U true CN205851271U (en) | 2017-01-04 |
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CN201620487277.6U Expired - Fee Related CN205851271U (en) | 2016-05-26 | 2016-05-26 | Section bar UV paints infiltration type application UVLED solidification equipment |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105797920A (en) * | 2016-05-26 | 2016-07-27 | 武夷学院 | Sectional material UV (Ultraviolet) paint immersion-type coating UVLED (Ultraviolet Light-Emitting Diode) curing device and working method |
-
2016
- 2016-05-26 CN CN201620487277.6U patent/CN205851271U/en not_active Expired - Fee Related
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105797920A (en) * | 2016-05-26 | 2016-07-27 | 武夷学院 | Sectional material UV (Ultraviolet) paint immersion-type coating UVLED (Ultraviolet Light-Emitting Diode) curing device and working method |
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Legal Events
Date | Code | Title | Description |
---|---|---|---|
C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
CF01 | Termination of patent right due to non-payment of annual fee | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20170104 Termination date: 20170526 |