CN205851101U - A kind of magnetic separator - Google Patents

A kind of magnetic separator Download PDF

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Publication number
CN205851101U
CN205851101U CN201620728119.5U CN201620728119U CN205851101U CN 205851101 U CN205851101 U CN 205851101U CN 201620728119 U CN201620728119 U CN 201620728119U CN 205851101 U CN205851101 U CN 205851101U
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magnetic
sorting
magnetic separator
magnetic system
sorting body
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方太文
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Chengdu Hua Technology Co Ltd
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Chengdu Hua Technology Co Ltd
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Abstract

This utility model provides a kind of magnetic separator, including frame (1), sorting body (3) and magnetic system body, described sorting body (3) is movably arranged in frame (1) by the first power transmission shaft (9) respectively by second driving shaft (12), described magnetic system body;Described magnetic system external surface forms the pole region of some zonal distributions, and the opposite polarity of two adjacent pole region, the polarity of same pole region is identical;Described sorting body (3) is upper forms hollow receiver chamber, and described magnetic system body is arranged on sorting body (3) and accommodates in chamber, and arranges gap between sorting body (3) inner surface and magnetic system external surface.This utility model is low to the sensitivity of the water content of sorting material, magnetic material therein and non-magnetic material can be made to be sufficiently separated, can't occur that disk pack wraps up in phenomenon, improve the efficiency of separation of disposal ability and the material that material is sorted, there is the outstanding advantages such as simple in construction, low, the reduction production management difficulty of implementation cost.

Description

A kind of magnetic separator
Technical field
This utility model relates to Magnetic Separation Technology field, especially relates to a kind of magnetic of the magnetic separation of magnetic material, recovery Select machine.
Background technology
In conventional magnetite separation factory, for ore crushing system, closed circuit the breaking of general employing two sections or three section Ore reduction to granularity is less than 15mm or thinner by broken flow process.Ore dressing plant with good conditionsi, in ore reduction flow process, Chang Zhong Crush or after fine crushing, carry out dry type magnetic separation and throw tail, to reduce into mill ore amount, reduce the production cost in ore dressing plant.Described Dry type magnetic separation is thrown in tail operation, and many employing magnetic pulleys and the dry magnetic separator of drum-type carry out operation, owing to magnetic pulley therein is furnished with Thicker belt, reduces the magnetic field intensity in sorting district, and is limited to by self grading principle and version, and therefore, these are two years old The equipment of kind is both needed at sorting district thin uniform layer cloth, and requires that feed grade is the narrowest.And to reach these conditions, raw in reality In product more difficulty;Meanwhile, particulate and granular material are selected and point there is natural defect by they, though particulate and powder Material monomer dissociation is preferable, can not complete effectively to select point, is especially ensureing in throwing tail rate and the valuable mineral response rate, both Equipment can not be taken into account simultaneously.Further, since the sorting bed of material of magnetic pulley and the dry magnetic separator of drum-type is thin, disposal ability is little, Therefore, in mammoth mill, usually need to configure a lot of platform and carry out operation, this to the sub-material of material, gather materials, environmental protection, reduce into This grade is all a no small difficult problem.
In recent years, high-pressure roller mill has obtained wide application in magnetite separation factory, due to high-pressure roller mill Disposal ability is big, the height of the more conventional crushing circuit of fine powder content in discharge, and dissociating of mineral monomer is relatively abundant, therefore, how The discharge of high-pressure roller mill is carried out dry separation, isolates the qualified tailings the most dissociated, be elected to be industry saving follow-up mill Production cost, the problem that this is a lot of magnetic plant producer and ore dressing plant is extremely paid close attention to.In production practices, occurred height The discharge of pressure roller grinding machine carries out the work flow of dry type magnetic separation after carrying out air classification, but, due to the energy of air classification system Consumption is high, classifying equipoment and the serious wear of pipeline, investment is high, environmental protection pressure is big, to many defects such as Ore moisture content are sensitive, should Work flow is proved and is not suitable for magnetite separation factory and is eliminated.
In the recent period, occur in that again the discharge to high-pressure roller mill breaks up a few money equipment of rear directly magnetic separation, its material size energy Reaching 25mm or bigger, can select and separate qualified tailings, chats and concentrate these three product, mine tailing is directly entered stockyard heap row, essence Ore deposit enters follow-up mill and selects flow process, middling recurrence high-pressure roller mill to press again.The application of this kind equipment, although decrease and material is divided Level operation, but it practice, these a few money equipment are similar, be all in an equipment, be combined with one or more belt dry-dressing machine With the repeatedly sorting that magnetic pulley realizes material.Owing to equipment is the simple combination of multiple devices, naturally do not evade group The problem becoming the stand-alone device self of this equipment, and the load reasonable distribution of each unit in unit mahine is difficult to solve, leading portion sets Standby load can be higher, limits the ability of complete machine, and the load of back segment equipment is low, can not play one's part to the full again, thus in vain Add investment and cost in vain.Therefore, although see on the whole, the disposal ability of the said equipment is amid a sharp increase, and the efficiency of separation also has Being improved, but this kind equipment does not has substantial breakthrough, its cost performance is the highest, more has that own vol is big, weight big, cost Height, drive system are complicated, energy consumption is high, need to arrange the problems such as loaded down with trivial details cloth facility, the most seriously, the event of such unit equipment Barrier point is many, causes maintenance work difficulty big, therefore, in actual process of construction, it is necessary to higher equipment sparing rate, or needs More complicated bypass is set, thus brings the complexity of production system, working performance is low, it is difficult in maintenance to manage, production target ripple Dynamic big, investment and the problem such as cost is the highest.
Select system, conventional ore dressing plant typically to use two sections for the mill of magnetic mineral or three sections of closed circuit ball millings of wet type are carried out Ore grinding, classification, the mill rank, rank of magnetic separation select flow process: one section of ball mill mineral-feeding is Ore after broken, general granularity be less than 15mm or Thinner, ball mill ore discharging is first through spiral classifier or cyclone classification, and coarse fraction therein returns ball mill, and fine fraction feeds wet Formula drum magnetic separator sorts, to select qualified tailings and one section of concentrate;One section of concentrate enters secondary grinding classification sorting operation.For Alleviate the load of secondary grinding, typically one section of concentrate is first fed classifying equipoment, separate the more sufficient fine fraction of monomer dissociation Material, is directly entered two stages of magnetic separation, and coarse fraction feeds two-stage nitration ball mill, and ball mill ore discharging returns again to classifying equipoment, is formed closed circuit. Two-stage nitration classifying equipoment Regular History Frequency vibrosieve or cyclone, some ore dressing plants are also adopted by the combined classification stream of high-frequency screen+cyclone Journey.For guarantee enter Secondary grinding mill pulp density can reach ball mill enter to grind concentration requirement, be often additionally provided with dense before grinding machine Contracting magnetic concentration working.For there being three sections of mills to be elected to be the ore dressing plant of industry, its 3rd section of ore grinding, classification and sorting operation and second segment phase Seemingly.In order to improve the grade of final concentrate, many ore dressing plants use column magnetic separator to improve concentrate at the final stage of Beneficiation flowsheet Grade.
The mill of the conventional magneticore-dressing plant being described above selects in flow process, on the one hand, each section of ore grinding is respectively provided with graded operation, flow process And equipment configuration is the most complicated, and more toward fine grinding, the disposal ability of classifying equipoment is the lowest, cause unit Ore classification investment and Cost is the biggest.
In recent years, occurring in that three products magnetic separator, it is introduced, it can select and separate qualified tailings, chats and concentrate, chats Return ball mill, it is achieved without the mill ore magnetic selection flow process of classifying equipoment.But, owing to this kind equipment is during magnetic separation, need to add Entering substantial amounts of flushing water, therefore, chats still can not directly return ball mill, needs first to be dehydrated it, thus adds work flow Complexity;Meanwhile, the cost of this kind equipment is high, it is more difficult to maximize, and it configures with ball mill in mill selects flow process, a billiard ball mill Machine need to configure multiple stage magnetic separator, thereby results in system complex, and investment, cost are the highest.On the other hand, in routine work flow process In each stages of magnetic separation operation, wet drum magnetic separator is both needed to consume substantial amounts of under casing water, concentrate flushing water, especially with column magnetic separator Ore dressing plant, the water consumption in the Separation process of column magnetic separator is bigger, and these water eventually enter into mine tailing or concentrate, especially into mine tailing In, so that the concentration of mine tailing is extremely low, tailings dewatering, difficulty of transportation, the investment of system, cost and land seizure are the biggest.
At present, domestic ore dressing plant uses the most more of Semi-Autogenous flow process, and Semi-Autogenous flow process typically instead of old process In operation broken, in small, broken bits and part primary grinding operation, its follow-up mill selects flow process as old process.In Semi-Autogenous flow process, Raw ore after coarse crushing, granularity less than 300mm time, can directly feed semi-autogenous mill, its ore discharge through mill tail sheet every slightly, every coarse grain Degree generally 5mm~10mm, coarse fraction material returns semi-autogenous mill, and fine particle stage material typically first enters back into after cyclone classification Follow-up mill is elected to be industry.Adaptable, increasingly by the weight of people owing to flow process is short, to ore deposit of this Semi-Autogenous flow process Depending on, but, owing to whole Ores directly carry out ore grinding after coarse crushing, tail cannot be thrown in midway, does not meets and " much broken and lessmill, can throw Early throw " theory energy-conservation, cost-effective;Especially for low-grade lean ore and in, in small, broken bits during can realize throwing tail Ore, the cost using Semi-Autogenous flow process relatively can be higher;And the follow-up flow process of semi-autogenous mill is as old process, the most also Also exist and select, with above-mentioned conventional mill, the problem that flow process is identical.
Utility model content
The technical problems to be solved in the utility model is: the problem existed for prior art, it is provided that a kind of simple in construction, The magnetic separator that disposal ability is big, not only low to the sensitivity of material moisture, and also the efficiency of separation is high.
The technical problems to be solved in the utility model realizes by the following technical solutions: a kind of magnetic separator, including frame, Sorting body and magnetic system body, described sorting body is installed by the activity respectively of the first power transmission shaft by second driving shaft, described magnetic system body In frame;Described magnetic system external surface forms the pole region of some zonal distributions, the opposite polarity of two adjacent pole region, The polarity of same pole region is identical;Forming hollow receiver chamber on described sorting body, described magnetic system body is arranged on sorting body and accommodates chamber In, and sort between internal surface and magnetic system external surface, gap is set.
Preferably, described sorting body includes upper hemisphere and lower hemisphere, sets respectively on upper hemisphere, lower hemisphere Put groove and double wedge, engage each other by double wedge and groove and be fixedly connected into one between described upper hemisphere and lower hemisphere Body.
Preferably, described magnetic system body includes magnetic yoke body and some magnets, and described magnet is fixedly connected on magnetic yoke body.
Preferably, the first center transmission shaft axis of the centrage of the pole region of described magnetic system external surface and magnetic system body it Between the angle that formed be 0-90 degree.
Preferably, described sorting body and magnetic system body are spherosomes, or spheroid, or spherocylinder, or Ball cone, or ellipsoid cylinder, or ellipsoid cone.
Preferably, also including equal barrel and feed chute, described equal barrel is fixing with second driving shaft to be connected, described feed Chute is fixing with frame to be connected;When equal barrel rotary motion, fall into the material in equal barrel and discharge equal barrel and enter feed In chute, then flow automatically to sort external surface from feed chute.
Preferably, the circumferencial direction of described equal barrel offers some pulp cutlets.
Preferably, also include that tail-box and concentrate hopper, described tail-box, concentrate hopper are connected with frame respectively, its arrival end Ring sorting external surface distribution respectively, and tail-box arrival end is higher than concentrate hopper arrival end.
Preferably, rational height adjusting means between described tail-box and frame.
Preferably, described arrangement for adjusting height includes pedestal, outer screwed pipe, inner screw and a bracer, described pedestal and machine Frame is fixing to be connected, and described outer screwed pipe is fixing with pedestal to be connected, and described inner screw is lived through outer screwed pipe and with outer screwed pipe composition screw thread Being dynamically connected, described bracer is fixed with tail-box and is connected, and forms activity in relative rotation between described inner screw and a bracer Connect.
Compared with prior art, the beneficial effects of the utility model are: owing to the outer surface of magnetic system body forms some bandings The pole region of distribution, and the opposite polarity of two adjacent pole region, the polarity of same pole region is identical, worked at magnetic separator Cheng Zhong, sorting external surface fallen by material to be sorted, and in the rotation process sorting body, magnetic system body, sorting external surface becomes For sorting face, the material on sorting face in magnetic system to the magnetic force of magnetic material, sorting in the face of the centrifugal force of material and material self Under the comprehensive function of gravity, storeroom forms friction, rubbing effect, so that magnetic material and non-magnetic material are able to fully divide From, do not have disk pack and wrap up in phenomenon, therefore, it is higher to the efficiency of separation of material;Simultaneously as magnetic system body is mounted in sorting In the hollow receiver chamber of body, therefore, magnetic separator of the present utility model in any moment of work process, its whole magnetic systems, all What sorting face had both participated in material sorts process, and this sorting operation no-idle running takes full advantage of magnetic system and sorting face, the most right The disposal ability that material sorts is big, material to sort efficiency high, and overall structure is simple, and equipment investment, energy consumption are the most relatively low, by This brings the operating cost of equipment to be greatly reduced;When wet magnetic separation, it is possible to high concentration is selected in, and without adding punching during sorting Wash water;And when dry type magnetic separation, it is insensitive to material water ratio, moisture content is adaptable, reduces production management's difficulty, from And be conducive to improving the efficiency of separation and the sorting quality treating sorting material.
Accompanying drawing explanation
Fig. 1 is the structural map (embodiment 1) of a kind of magnetic separator of this utility model.
Fig. 2 is the structural map (embodiment 2 only illustrates sorting body, magnetic system body) of a kind of magnetic separator of this utility model.
Fig. 3 is the structural map (embodiment 3 only illustrates sorting body, magnetic system body) of a kind of magnetic separator of this utility model.
Fig. 4 is the structural map (embodiment 4 only illustrates sorting body, magnetic system body) of a kind of magnetic separator of this utility model.
Fig. 5 is the scheme of installation of sorting body.
Fig. 6 is the magnet pole layout's schematic diagram on magnetic system external surface.
Labelling in figure: 1-frame, 2-arrangement for adjusting height, 3-sorts body, 4-feed chute, the equal barrel of 5-, 6-feed pipe, 7-sorts body drive, 8-magnetic system body drive, 9-the first power transmission shaft, 10-upper bracket, 11-dust arrester installation, 12-second Power transmission shaft, 13-magnet, 14-magnetic yoke body, 15-tail-box, 16-soft connection device, 17-chats groove, 18-concentrate hopper, lower of 19- Seat, 21-pedestal, the outer screwed pipe of 22-, 23-inner screw, 24-props up bracer, 31-upper hemisphere, 32-lower hemisphere, 33-groove, 34- Double wedge, 51-pulp cutlet.
Detailed description of the invention
In order to make the purpose of this utility model, technical scheme and advantage clearer, below in conjunction with the accompanying drawings and specifically This utility model is described in detail by embodiment.Should be appreciated that specific embodiment described herein is only in order to explain this Utility model, is not used to limit this utility model.
Embodiment 1
Magnetic separator as shown in Figure 1, mainly includes frame 1, sorting body 3 and magnetic system body, in upper and lower relative the two of frame 1 End is respectively fixedly connected with upper bracket 10, undersetting 19, and described sorting body 3 is the spherosome with hollow receiver chamber, its outer surface It is the sorting work face of spheroidal.Between described sorting body 3 and the second driving shaft 12 running through sorting body 3 hollow receiver chamber admittedly Fixed connection, described second driving shaft 12 is hollow axle.Described magnetic system body is also spherosome, including magnetic yoke body 14 and some magnetic Body 13, described magnetic yoke body 14 uses permeability magnetic material to make, and it processes screwed hole by tapping, and described magnet 13 can use Ferrite Material or NdFeB material are made, and can be fixedly connected on magnetic yoke body 14 outer surface by stainless steel bolt;Separately Outward, described magnet 13 can also use bonding way to be fixed on magnetic yoke body 14 outer surface;Further, described magnet 13 is according to N The alternating polarity mode of S pole, N pole, S pole, pole is arranged in magnetic yoke body 14 outer surface, makes magnetic system external surface form some bands The pole region of shape distribution, the opposite polarity of two adjacent pole region, the polarity of same pole region is identical, each N pole, the pole of S pole Face, i.e. pole region, form the spherical arc of banding, as shown in Figure 6.
Fixing between described magnetic yoke body 14 and the first power transmission shaft 9 running through magnetic yoke body 14 and be connected, described magnetic system body is installed In the hollow receiver chamber of sorting body 3, and the first power transmission shaft 9 is socketed in second driving shaft 12, at upper bracket 10, undersetting 19 In be separately installed with two pairs of bearings, bearing blocks, described first power transmission shaft 9, second driving shaft 12 respectively by upper bracket 10, lower Seat 19 is arranged in frame 1, and can be respectively relative to frame 1 and rotate so that formed between sorting body 3 and magnetic yoke body 14 with The heart, the cramped construction of concentricity axle.Between sorting body 3 inner surface and magnet 13 outer surface, certain gap, generally, institute are set The gap stated between sorting body 3 inner surface and magnet 13 outer surface is set to 3-8mm.
When carrying out magnetic system body structure, the pole-face width of the pole region of its outer surface is usually arranged as 40-150mm, magnetic system The die opening of the pole region of external surface is usually arranged as 20-60mm.Wherein, the center of the pole region of described magnetic system external surface The angle α formed between line and the first power transmission shaft 9 central axis of magnetic system body can be arranged in the range of 0-90 degree, such as, 30 degree, 45 degree, etc..When angle α is 0 degree, the pole region of magnetic system external surface is parallel to each other with the first power transmission shaft 9, works as folder When angle α is 90 degree, the pole region of magnetic system external surface is mutually perpendicular to the first power transmission shaft 9.
As it is shown in figure 5, described sorting body 3 can be right with mouth by hollow upper hemisphere 31 and hollow lower hemisphere 32 Mouth mode consolidates and forms, to facilitate the assembling work between sorting body 3 and magnetic system body.When specifically installing, lower semisphere is first installed Body 32, then magnetic system body is installed, then upper hemisphere 31 snapping is fixed on lower hemisphere 32.After installation is complete, it is ensured that point Selecting the spacing between the external wall of body 3 inner surface and magnetic system is 3-8mm.
If sorting body 3 uses non-magnetic metal material, as aluminium alloy, rustless steel etc. are made, when upper hemisphere 31 with Lower hemisphere 32 mutually fastens after putting in place, can join position at upper hemisphere 31 with the sphere of lower hemisphere 32 and carry out welding work Industry, thus upper hemisphere 31 and lower hemisphere 32 consolidation are formed the sorting body 3 of spheroidal.
If sorting body 3 uses nonmetallic fiberglass or macromolecular material to make, then can be the most respectively at episphere Body 31, lower hemisphere 32 interface on brush the special adhesive glue corresponding with sorting body 3 material, then, by upper hemisphere 31 mutually fasten with lower hemisphere 32, so that upper hemisphere 31 forms the sorting body 3 of spheroidal with lower hemisphere 32 consolidation.
Especially, as it is shown in figure 5, be respectively provided with groove 33 and of interlaced arrangement on upper hemisphere 31, lower hemisphere 32 Double wedge 34 and form tooth-shape structure, engaged each other with groove 33 by double wedge 34 between described upper hemisphere 31 and lower hemisphere 32 And it is fixedly connected into one, both facilitate the snapping operation between upper hemisphere 31 and lower hemisphere 32, improve the assembling of sorting body 3 Efficiency, and be conducive to improving the combination mechanical strength between upper hemisphere 31 and lower hemisphere 32.
Embodiment 2
Magnetic separator as shown in Figure 2, sorting body 3 therein, magnetic system body are spheroid structure, outside described sorting body 3 Surface is the sorting work face of elliposoidal, and other are with embodiment 1.
Embodiment 3
Magnetic separator as shown in Figure 3, sorting body 3 therein, magnetic system body be spherocylinder structure, and its two ends are spherical junctions Structure, mid portion is cylindrical structure, and therefore, the outer surface of described sorting body 3 is the sorting work face of goalpost shape, and other are same Embodiment 1.
Embodiment 4
Magnetic separator as shown in Figure 4, sorting body 3 therein, magnetic system body be ball cone structure, and its two ends are taper knot Structure, mid portion is spherical structure, and therefore, the outer surface of described sorting body 3 is the sorting work face of ball taper, and other are with real Execute mode 1.
It should be noted that sorting body 3, magnetic system body in magnetic separator of the present utility model are not limited to above-mentioned concrete knot Structure.Such as, described sorting body 3, magnetic system body can also be ellipsoid column structure, and its two ends are elliposoidal structure, pars intermedia It is divided into cylindrical structure;Or, described sorting body 3, magnetic system body can also be ellipsoid cone structure, and its two ends are taper Structure, mid portion is elliposoidal structure.
At the charging gear that is provided above of above-mentioned magnetic separator, described charging gear includes feed pipe 6, equal barrel 5 and feed Chute 4, described feed pipe 6 is arranged on above equal barrel 5, and material is exported in equal barrel 5 by it;Described feed pipe 6 is permissible 1,2,3 or 4 are set, if during the quantity more than one of feed pipe 6, preferably along equal barrel 5 circumference uniform distribution.Institute Stating that feed chute 4 and frame 1 is fixing to be connected, described equal barrel 5 is fixing with second driving shaft 12 to be connected, with realization and sort body 3 rotate with frequency;Described equal barrel 5 is columnar structured, and when magnetic separator is for wet magnetic separation, equal barrel 5 circumference is for closing Cylinder, cylinder underseal closes, and cylinder top is opened wide, and after slip is fed equal barrel 5 by feed pipe 6, will go out, all from equal barrel 5 top overflow Under centrifugal action produced by barrel 5 rotary motion, uniformly spill along equal barrel 5 top circumference, and enter feed chute 4 In, then flow automatically to sort body 3 outer surface from feed chute 4.When magnetic separator is for dry type magnetic separation, it is also possible at equal barrel 5 circle Offering some uniform pulp cutlets 51 in circumferential direction, described pulp cutlet 51 is vertical strip hole, and hole width is 30-60mm, high Degree is 100-200mm, and pitch of holes is 20-30mm, to accelerate the discharge of equal barrel 5 and to ensure that discharge is uniform.When material is by feed After pipe 6 feeds equal barrel 5, at equal barrel 5 because, under centrifugal action produced by rotary motion, being in the material in equal barrel 5 To uniformly spill from pulp cutlet 51, and enter feed chute 4, then flow automatically to sort body 3 outer surface from feed chute 4.Institute is different , when magnetic separator is for dry type magnetic separation, need to arrange dust arrester installation 11 in magnetic separator cover top portion, to protect building ring Border;And magnetic separator is when wet magnetic separation, then need not arrange dust arrester installation 11.
For the ease of the sorting material on sorting body 3 is collected respectively, is reclaimed, as it is shown in figure 1, can be in frame 1 On set gradually tail-box 15, chats groove 17 and concentrate hopper 18, described tail-box 15, chats groove according to the order of upper, middle and lower 17, concentrate hopper 18 is arranged in outside sorting body 3, and is the annular mine-carrying groove of 360 °, accesses by sorting body 3 isolated respectively Mine tailing, chats and concentrate.Wherein, described chats groove 17 can arrange 1,2 or 3, etc., respectively chats groove one, Chats groove two or chats groove three, etc., chats groove 17 also can merge with concentrate hopper 18, i.e. magnetic separator only isolates mine tailing and concentrate Two kinds of products.Described tail-box 15, concentrate hopper 18 are connected with frame 1 respectively, and its arrival end ring respectively sorting body 3 outer surface divides Cloth, and tail-box 15 arrival end is higher than concentrate hopper 18 arrival end.Formed between described chats groove 17 top and tail-box 15 and seal Attachment structure, forms Hermetical connecting structure, and chats groove 17 entrance end ring sorting body 3 bottom chats groove 17 and between concentrate hopper 18 Outer surface is distributed.
For convenience the ore deposit height that connects of tail-box 15, chats groove 17 is adjusted, as it is shown in figure 1, can be at tail-box Rational height adjusting means 2 between 15 and frame 1, and soft connection device 16 is set between chats groove 17 and tail-box 15.
Described arrangement for adjusting height 2 can use hand-operated screw stem type, it would however also be possible to employ hydraulic jack formula, or electricity Dynamic push-down, or electro-hydraulic dynamic push-down.Arrangement for adjusting height 2 as shown in Figure 1 is hand-operated screw stem type, and it includes pedestal 21, outer screwed pipe 22, inner screw 23 and a bracer 24, described pedestal 21 is fixing with frame 1 to be connected, described outer screwed pipe 22 and pedestal 21 Fixing connecting, described inner screw 23 is through outer screwed pipe 22 and forms screw thread with outer screwed pipe 22 and is flexibly connected, described inner screw 23 end Portion is square toes or hexagonal capitiform, uses bottom spanner turn inner screw 23, can realize the adjustment up and down of inner screw 23.Described Bracer 24 is fixing with tail-box 15 to be connected, and, form movable in relative rotation company between described inner screw 23 and a bracer 24 Connecing, such as, described bracer 24 can directly rest on inner screw 23 top and make between inner screw 23 and a bracer 24 permissible Relatively rotate.If being also provided with arrangement for adjusting height 2 as above, support the most therein between chats groove 17 and frame 1 Block 24 should fixing with chats groove 17 be connected.Described tail-box 15 and chats groove 17 be respectively correspondingly arranged on respective outer wall four high Degree adjusting means 2, and uniform along respective outer wall, so, tail-box 15 and chats groove 17 all can be adjusted by arrangement for adjusting height 2 Whole its connects ore deposit height, and concentrate hopper 18 and chats groove 17 are connected as a single entity, and along with the regulation of chats groove 17, the most correspondingly have adjusted Concentrate hopper 18 connect ore deposit height.Soft connection device 16 therein except can realize chats groove 17, tail-box 15 the most flexible Outside regulation, it is also possible to prevent the race of material from leaking.
Operationally, sorting body 3 therein is driven second driving shaft 12 to revolve by sorting body drive 7 to above-mentioned magnetic separator Then synchronous rotary, magnetic system body is then driven the first power transmission shaft 9 to rotate and synchronous rotary by magnetic system body drive 8, forms alternation Magnetic field.Described sorting body drive 7, magnetic system body drive 8 can all use frequency conversion motor to drive, and pass through frequency conversion motor Can also realize sorting body 3, the rotating of magnetic system body and adjustment of rotational speed, so realize sorting body 3, the constant speed in the same direction of magnetic system body, The action such as differential or opposite direction rotating in the same direction, a certain spheroid therein, such as sorting body 3, or magnetic system body, it is also possible to do not revolve Turn, by sorting body 3, the different rotating speeds of magnetic system body, the combination of rotation direction, make magnetic separator can meet the sorting of different magnetic ore Operation.
In actual production process, material to be selected feeds equal barrel 5 from feed pipe 6, owing to equal barrel 5 and sorting body 3 are same Frequency rotates, and under centrifugal action, material uniformly spills along equal barrel 5 circumference, and drops down onto the inner surface of feed chute 4, then leans on Material self gravitation uniformly flows automatically to sort the outer surface of body 3.Now, the sorting sphere of sorting body 3 can be regarded as upper and lower two Hemisphere face, at upper half sphere, in material dropping process, due to the rotation of magnetic system spheroid, it is formed at the outer surface of sorting body 3 Alternating magnetic field, thus the material formation magnetic being attached to sort body 3 outer surface is turned over effect, magnetic material therein is by magnetic system ball The magnetic field force effect of body and press close to sort body 3 outer surface;The frictional force formed along with the rotation of sorting body 3, material is along close Move diagonally downward on sorting body 3 surface in the direction being perpendicular to magnetic system body, in this course, due to the magnetic effect of turning over and sorting body Centrifugal action produced by 3, makes the non-magnetic material being mixed in magnetic material be thrown toward and is formed outside sorting body 3 sphere The nonmagnetics bed of material, and gravity, centrifugal force effect under globally tilt tangential direction fly away from sorting body 3, enter tail-box In 15, become product from failing;And magnetic material is under magneticaction, along inclined direction crosses sorting body 3 sphere equatorial line, enter The lower half sphere of sorting spheroid 3, and under gravity, centrifugal force, magneticaction, the intergrowth of weak magnetic is pulled out away from outside sorting body 3 Sphere, enters in chats groove 17, becomes chats product;And according to the needs of follow-up flow process, when being necessary, chats groove 17 is permissible It is divided into some grades by accessing position, forms chats one, chats two ..., etc., to facilitate the process of subsequent job;Ferromagnetism Material then under above several power, the i.e. effect of gravity, centrifugal force, magnetic force, still adhere to sorting spheroid 3 outer surface, and Move to sort body 3 spherical outside surface bottom diagonally downward, finally discharge from concentrate end, and enter concentrate hopper 18, become concentrate.
According to the work process of above-mentioned magnetic separator, this utility model has the advantage that
First, owing to the sorting sphere of magnetic separator is divided into upper and lower two hemisphere faces, at upper half sphere, along with material to Lower motion, sorting face is increasing, and material is more and more thinner, and meanwhile, the component of the globally radial direction of gravity suffered by material makes material Closer to the effect of sphere, therefore, beneficially magnetic material and the recovery of intergrowth, it is ensured that the response rate of magnetic separation;And in lower half Sphere, owing to mine tailing is cast aside, material is fewer and feweri, and the face that sorts is more and more less, the beneficially collection of concentrate, meanwhile, thing The suffered gravity of material makes material, and particularly intergrowth is away from the raising of sphere, beneficially concentrate grade.Therefore, of the present utility model The episphere effect of magnetic separator is to protect metal recovery rate, is equivalent to roughly select operation, and lower semisphere effect is to improve concentrate grade, quite In selected operation, so, utilize separate unit magnetic separator i.e. to can reach throwing tail, put forward essence, the function of guarantee metal mineral recovery rate, be used for Ore dressing plant production procedure, can make magnetic dressing process more simplify.
Second, owing to magnetic separator is in any moment of work process, whole magnetic systems, whole sorting face have both participated in and have sorted work With, no-idle running, take full advantage of magnetic system and sorting face, even and conventional magnetic separator is worked continuously, at any time, the most only Having fraction magnetic system or sorting face to take part in the effect of sorting, idle stroke is many, inefficient, and the waste to equipment investment, the energy is tight Weight, this is the optimization of magnetic separator of the present utility model and the maximum of conventional magnetic separator, thus brings the feelings in equal disposal ability Under condition, cost and the operating cost of the more conventional magnetic separator of magnetic separator of the present utility model are greatly reduced.
3rd, it will be seen from figure 1 that the under casing that magnetic separator of the present utility model must carry without conventional drum magnetic separator, feed Will not block magnetic separator, feeding granularity can suitably be put slightly, in dry method high pressure roller mill flow process and wet magnetic separation flow process, permissible Cancel graded operation, it is achieved short route produces;Its equal barrel carried makes material be uniformly distributed in sorting face, during dry magnetic separation without Single homogenizing device need to be set, without homocline disperse water when wet method sorts.
4th, magnetic separator of the present utility model in the course of the work, in inner magnet system to the magnetic force of magnetic material and sorting Sphere is under the centrifugal force of material and the comprehensive function of material self gravitation, and storeroom forms friction, rubbing effect, makes Magnetic Materials Material and non-magnetic material are sufficiently separated, and the disk pack not had in conventional magnetic separator wraps up in phenomenon, and therefore, its efficiency of separation is high, wet Can high concentration be selected in during formula magnetic separation, without adding flushing water during sorting, insensitive to material water ratio during dry type magnetic separation, moisture content Adaptable, reduce production management's difficulty.
5th, magnetic separator of the present utility model be in tilted layout on spherical magnetic yoke body magnet formed magnetic system, meanwhile, sort ball The differential of body and magnetic system spheroid rotates so that magnetic material magnetic force, gravity, centrifugal force, frictional force synergy under, Diagonally downward and move towards concentrate end along sorting outer surface of ball, unload ore deposit easily, even ferromagnetic ferrum of crossing, also will not divide Choosing shuttles surface detention, magnetic separator will not be bad by crossing iron loss, and equipment performance is reliable, safety is high, and selected material is without removing Ferrum, simplifies production procedure.
6th, the tail-box 15 of magnetic separator of the present utility model and chats groove 17 are that the annular being installed in frame 1 connects ore deposit Groove, it can be carried out connecing ore deposit height by connecing ore deposit arrangement for adjusting height 2 according to the character of sorting material and the requirement to product index Adjustment, to reach preferable sorting index.
7th, the amplification of magnetic separator of the present utility model is easier to, along with sorting body 3 and the increase of magnetic system body diameter, point Select face to increase rapidly by the quadratic relationship of diameter, make the disposal ability of magnetic separator sharply increase, therefore, it can be easier to realize very Big disposal ability, when coordinating with high-pressure roller mill, ball mill, semi-autogenous mill aborning, the quantity of required magnetic separator is few, very To realizing man-to-man configuration, such that it is able to significantly simplify production procedure and equipment configuration;Simultaneously as eliminate classification With Tailing thickening operation, therefore the construction investment in ore dressing plant, construction land and production cost can be greatly decreased.
8th, magnetic separator of the present utility model is in single device, it is possible to achieve roughly select, the rationalization partition of selected operation, Device structure is simple, trouble point is few, manages, adjusts, easy to maintenance.
Magnetic separator of the present utility model is when for the dry type magnetic separation of reduction stage, and the maximum particle size upper limit, can be complete up to 40mm Grade is selected in, it is not necessary to classification, and disposal ability is big, size range of separation wide ranges, can sub-elect two kinds, three kinds or more kind product simultaneously Product, and low to Ore water content sensitivity, therefore, flexible configuration on stream, also can make crushing circuit optimization.It is being configured with height In the flow process of pressure roller grinding machine, Ore before entering high-pressure roller mill, go out high-pressure roller mill after all can feed magnetic separation of the present utility model Machine sorts, and isolates multiple product by process requirements.
When for grinding the wet magnetic separation of selections, can be used for one section, two-stage nitration or three stages of magnetic separation, owing to its material size is big, Grade width, treating capacity pulp density big, selected is high, and without adding flushing water again in assorting room, therefore, one section of mill choosing In, ball mill ore discharging can directly feed magnetic separator of the present utility model, and its isolated qualified tailings concentration is high, if using wet method tail Mine tailing is stored up in storehouse, ore deposit, can directly carry, discharge, and is not required to configure the concentrator that floor space is big;If mine tailing employing is dry drains heap, Can be dehydrated by direct dewatering screen, it is not necessary to reconcentration, and isolated chats can directly return ball mill, is also no longer necessary to concentration and sets Standby, real realization selects short route, isolated rough concentrate to be directly entered Secondary grinding mill without the mill of classifying equipoment, also without concentrating, Secondary grinding ore discharge the most directly feeds two-stage nitration magnetic separator and sorts;If there being the 3rd section of mill to select flow process, then separate second segment choosing is each Product treatment method is the same with the processing method separating one section of mill choosing choosing ..., until selecting final concentrate.
Magnetic separator of the present utility model, for essence magnetic separation section, finally improves concentrate grade, can replace column magnetic separator, it is not necessary to punching Wash water, also can reach good choosing point index, and mine tailing pulp density is high, simplifies follow-up tailings dewatering operation.Further, since this reality Big with novel magnetic separator feeding granularity, size fraction ranges width, disposal ability are big, it is possible to configure easily with semi-autogenous mill, i.e. half Autogenous tumbling mill ore discharge through bistrique sieve, can directly feed magnetic separator and sort, be not required to re-grading, after isolating qualified tailings, slightly after thick Concentrate directly uses ball mill ore grinding magnet separator magnetic to select the closed circuit mill of middling recurrence ball mill to select flow process, cancels classification and makees Industry, it is achieved thereby that short route.
Finally, it should be noted that the magnet 13 in magnetic separator of the present utility model can be according to the characteristic of sorting material Carrying out the strong and weak collocation in magnetic field to arrange, described some magnets 13 can be the magnetic piece of same specification, it is also possible to by it at sorting body 3 Arranging different and using the magnetic piece of different size on spherical outside surface;Further, the outer surface of described magnet 13 can be plane form, Or it is tiling form, or is sphere form.Described sorting body 3 outer surface can also apply wearing layer, generally, according to The specification of magnetic separator is different, and the thickness of described wear-resisting overlay is 1-3mm, to improve the abrasion resistance properties of sorting body 3, Jin Erti The service life of high magnetic separator.
The foregoing is only preferred embodiment of the present utility model, not in order to limit this utility model, it should refer to Go out, all any amendment, equivalent and improvement etc. made within spirit of the present utility model and principle, all should comprise Within protection domain of the present utility model.

Claims (10)

1. a magnetic separator, it is characterised in that: including frame (1), sorting body (3) and magnetic system body, described sorting body (3) passes through the Two power transmission shafts (12), described magnetic system body are movably arranged in frame (1) respectively by the first power transmission shaft (9);Described magnetic system is external Surface forms the pole region of some zonal distributions, and the opposite polarity of two adjacent pole region, the polarity of same pole region is identical; Described sorting body (3) is upper forms hollow receiver chamber, and described magnetic system body is arranged on sorting body (3) and accommodates in chamber, and in sorting body (3) Between surface and magnetic system external surface, gap is set.
A kind of magnetic separator the most according to claim 1, it is characterised in that: described sorting body (3) includes upper hemisphere (31) and lower hemisphere (32), upper hemisphere (31), lower hemisphere (32) are respectively provided with groove (33) and double wedge (34), institute State and engage each other by double wedge (34) and groove (33) and be fixedly connected into one between upper hemisphere (31) and lower hemisphere (32) Body.
A kind of magnetic separator the most according to claim 1, it is characterised in that: described magnetic system body include magnetic yoke body (14) and if Dry magnet (13), described magnet (13) is fixedly connected on magnetic yoke body (14).
A kind of magnetic separator the most according to claim 1, it is characterised in that: the center of the pole region of described magnetic system external surface The angle (α) formed between first power transmission shaft (9) central axis of line and magnetic system body is 0-90 degree.
A kind of magnetic separator the most according to claim 1, it is characterised in that: described sorting body (3) and magnetic system body are balls Body, or spheroid, or spherocylinder, or ball cone, or ellipsoid cylinder, or ellipsoid cone.
6. according to a kind of magnetic separator described in any one of claim 1-5, it is characterised in that: also include equal barrel (5) and feed Chute (4), described equal barrel (5) is fixing with second driving shaft (12) to be connected, and described feed chute (4) is fixing with frame (1) even Connect;When equal barrel (5) rotary motion, fall into the material in equal barrel (5) and discharge equal barrel (5) and enter feed chute (4) In, then flow automatically to sort body (3) outer surface from feed chute (4).
A kind of magnetic separator the most according to claim 6, it is characterised in that: offer on the circumferencial direction of described equal barrel (5) Some pulp cutlets (51).
8. according to a kind of magnetic separator described in any one of claim 1-5, it is characterised in that: also include tail-box (15) and concentrate Groove (18), described tail-box (15), concentrate hopper (18) be connected with frame (1) respectively, its arrival end ring sorting body (3) appearance respectively EDS maps, and tail-box (15) arrival end is higher than concentrate hopper (18) arrival end.
A kind of magnetic separator the most according to claim 8, it is characterised in that: between described tail-box (15) and frame (1) Rational height adjusting means (2).
A kind of magnetic separator the most according to claim 9, it is characterised in that: described arrangement for adjusting height (2) includes pedestal (21), outer screwed pipe (22), inner screw (23) and bracer (24), described pedestal (21) fixes with frame (1) and is connected, described outer spiral shell Pipe (22) is fixing with pedestal (21) to be connected, and described inner screw (23) is lived through outer screwed pipe (22) and with outer screwed pipe (22) composition screw thread Being dynamically connected, described bracer (24) is fixed with tail-box (15) and is connected, and shape between described inner screw (23) and a bracer (24) Become to be flexibly connected in relative rotation.
CN201620728119.5U 2016-07-11 2016-07-11 A kind of magnetic separator Active CN205851101U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105944830A (en) * 2016-07-11 2016-09-21 成都华矿科技有限公司 Magnetic separator
CN109737853A (en) * 2019-02-28 2019-05-10 宁国市瑞普密封件有限公司 A kind of rubber bushing inner and outer diameter measurement device

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105944830A (en) * 2016-07-11 2016-09-21 成都华矿科技有限公司 Magnetic separator
CN105944830B (en) * 2016-07-11 2018-08-03 成都华矿科技有限公司 A kind of magnetic separator
CN109737853A (en) * 2019-02-28 2019-05-10 宁国市瑞普密封件有限公司 A kind of rubber bushing inner and outer diameter measurement device

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