CN205845603U - A kind of electric motor car master control line - Google Patents

A kind of electric motor car master control line Download PDF

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Publication number
CN205845603U
CN205845603U CN201620722324.0U CN201620722324U CN205845603U CN 205845603 U CN205845603 U CN 205845603U CN 201620722324 U CN201620722324 U CN 201620722324U CN 205845603 U CN205845603 U CN 205845603U
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core wire
master control
internal core
control line
outer envelope
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CN201620722324.0U
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Chinese (zh)
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施荣兵
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Feida Technology Co., Ltd
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Taizhou Feida Special Cable Co Ltd
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Abstract

A kind of electric motor car master control line, including internal core wire and outer envelope curve, internal core wire takes 0.3mm2Or 0.75 mm2null,The crust of internal core wire is polytetrafluoroethylmaterial material,Crust monolateral insulation wall thickness 20,Outer envelope curve is that PVC material is through made by Straight pull processing unit (plant),Straight pull processing unit (plant) is by single hole take-up template、Porous separated time arrangement template、Zygonema fixed form、Extruding machine extrudes outer envelope curve extrusion die、Bosh and haulage gear are formed,It is shaped with endoporus in single hole take-up template center,Porous separated time arrangement template is shaped with the single inner core string holes passed through,It is shaped with zygonema hole at zygonema fixed form center,The internal core wire that the extruding machine outer envelope curve extrusion die of extrusion is combined the most afterwards by the extruding machine extrusion die involutory string holes of extrusion molding PVC material carries out wrapping up outer envelope curve,Obtain master control line,Bosh fills cooling water,Master control line after extrusion molding is cooled by cooling water,Haulage gear is caterpillar tractor structure or nip rolls formula haulage gear.

Description

A kind of electric motor car master control line
Technical field
This utility model relates to a kind of electric motor car master control line.
Background technology
Electric motor car master control line, including internal core wire, has outer envelope curve outside internal core wire, and each internal core wire head connects terminal, terminal Connect each functional line, such as left and right turn signal, headlight, taillight, loudspeaker, brake, transducer, controller and accumulator etc., existing Technology master control line includes two types, and a type is that internal core wire uses PVC cable, uses outside cutting open outside internal core wire Skin wraps up, then uses adhesive tape to be wound wrapping outside the crust after parcel, and the shortcoming of this master control line is PVC cable Line footpath is thick, uses adhesive tape wrapping intensity difference, is easily damaged by friction, collision etc., processing time consuming simultaneously, and production efficiency is low, another Type is that internal core wire uses PVC cable, carries out stranded to cable, penetrates in outer envelope curve, each inner core of this master control line There is certain space between line and outer envelope curve, cause whole master control line volume big, Heavy Weight, the most stranded operation adds Work bothers.
Summary of the invention
The purpose of this utility model is the shortcoming in order to overcome prior art to exist, it is provided that a kind of internal core wire wall is thin, line footpath Little, outer envelope curve, through Straight pull extrusion processing, makes internal core wire be combined with outer envelope curve very tight, reaches line footpath little, lightweight, waterproof, A kind of electric motor car master control line that fire resistance is good.
The technical scheme of this utility model a kind of electric motor car master control line, including internal core wire and outer envelope curve, described internal core wire Take 0.3mm2Or 0.75 mm2, the crust of internal core wire is polytetrafluoroethylmaterial material, and crust monolateral insulation wall thickness 20, its feature exists In described outer envelope curve be PVC material through made by Straight pull processing unit (plant), described Straight pull processing unit (plant) is by single hole take-up Template, porous separated time arrangement template, zygonema fixed form, extruding machine extrude outer envelope curve extrusion die, bosh and traction machine Structure is formed, and the described single hole take-up template heart in a template is shaped with endoporus, through endoporus after being collected by all internal core wires, described Porous separated time arrangement template in template, be shaped with the single inner core string holes passed through, in being then passed through through the internal core wire after endoporus Heart yearn hole, each inner core string holes passes an internal core wire, is each passed through corresponding inner core according to the job requirement of each internal core wire String holes, described zygonema fixed form is shaped with zygonema hole at center, wears folding through the internal core wire after inner core string holes together Cross zygonema hole, make each internal core wire through zygonema hole combine, described extruding machine extrude outer envelope curve extrusion die by The internal core wire that the extruding machine extrusion die involutory string holes of extrusion molding PVC material combines the most afterwards carries out wrapping up outer envelope curve, obtains Master control line, fills cooling water in described bosh, the master control line after extrusion molding is cooled by cooling water, and described leads Drawing mechanism is caterpillar tractor structure or nip rolls formula haulage gear, the master control line after cooling is affected output, makes master control line protect Hold linear state.
The utility model discloses a kind of electric motor car master control line, including internal core wire and outer envelope curve, described internal core wire is copper Line, or referred to as conductor internal core wire, line taking footpath 0.3mm2(0.23 × 7) or 0.75 mm2(0.23 × 19) copper wire twists Close, the crust insulating barrier employing polytetrafluoroethylmaterial material of conductor internal core wire, crust monolateral insulation wall thickness 20, this internal core wire External diameter line footpath compared with the wire of same size PVC material insulating barrier is little, alleviates weight, waterproof, fire resistance good, heat resistance Reach-60 DEG C to+200 DEG C.The outer envelope curve of the technical program be PVC material through made by Straight pull processing unit (plant), this adds frock Put and single hole take-up template, porous separated time arrangement template, zygonema fixed form, the extruding machine outer envelope curve of extrusion are set in same frame Extrusion die, bosh and haulage gear, the described single hole take-up template heart in a template is shaped with endoporus, first by all interior Heart yearn (about 17) passes endoporus after collecting, and enters back into porous separated time arrangement template through the internal core wire after endoporus, described Porous separated time arrangement template is shaped with the single inner core string holes (such as 17 inner core string holes) passed through in template, will be through after endoporus One one separation of internal core wire, each pass an inner core string holes, carry out in order according to the job requirement of each internal core wire Arrangement, such as left and right turn signal connecting line, headlight connecting line, taillight connecting line, loudspeaker connecting line, brake connecting line, transducer Connecting line, controller connecting line etc., the most beneficially wiring, then will through porous separated time arrangement template inner core string holes after in Heart yearn folds again together, and by the zygonema hole of zygonema fixed form, described extruding machine extrudes outer envelope curve extrusion die by squeezing Molding machine extrusion die extrusion molding PVC material, then (a head mould hole of such extruded mould inlet wire is little, the one of outlet by extrusion die Head mould hole is big, and concrete structure is prior art) internal core wire that involutory for PVC material string holes combines the most afterwards is wrapped up Outer envelope curve, obtains master control line, fills cooling water in described bosh, and cooling water carries out cooling fall to the hot master control line of extrusion Temperature, described haulage gear is crawler type or nip rolls formula, and described caterpillar concrete structure is as the crawler belt of tank leads Drawing, described nip rolls formula is upper one group of nip rolls, and next organizes nip rolls, and master control line is drawn by upper and lower two groups of nip rolls, crawler type or The haulage gear of nip rolls formula is upper and lower to clamp master control line, and by rolling unidirectional friction extrusion traction, after cooling Master control line affects output, makes master control line remain in that linear state by such haulage gear, because master control line at this moment does not also have There is solidification, softer, if the income of rolling out, master control line will be made to bend, affect using effect, only keep linear state, The wiring needs of electric motor car can be met.The master control line produced by this Straight pull processing unit (plant), the line footpath of master control line is 6 8mm, And the master control line line footpath that adhesive plaster is wound around is generally 15-18mm, the master control line line footpath of sleeve pipe processing is generally 10-12mm, and leads to On the one hand the PVC material crossing this Straight pull extrusion molding wraps in the outside of internal core wire, on the other hand has between each internal core wire of a small amount of entrance, The master control line structure wrapped is whole close, and intensity is good, and performance of touching wear-resisting, resistance to is good, and the line footpath of master control line reduces, weight saving, installs In electric motor car, structure is dexterous, alleviates the overall weight of electric motor car, and this processing unit (plant) produces master control line simultaneously, it is achieved automatically Change processing, save manpower, reduce expense.
This utility model one electric motor car master control line, the head of internal core wire arranges binding post, by binding post, and respectively Individual functional line is easy to connect.
Accompanying drawing explanation
Fig. 1 is the structural representation of this utility model a kind of electric motor car master control wire processing device;
Fig. 2 is this utility model one electric motor car master control line structure schematic diagram.
Detailed description of the invention
This utility model relates to a kind of electric motor car master control line, as shown in Fig. 1 Fig. 2, including internal core wire and outer envelope curve, described Internal core wire take 0.3mm2Or 0.75 mm2, the crust of internal core wire is polytetrafluoroethylmaterial material, crust monolateral insulation wall thickness 20, It is characterized in that described outer envelope curve is PVC material through made by Straight pull processing unit (plant), described Straight pull processing unit (plant) by Single hole take-up template 1, porous separated time arrangement template 2, zygonema fixed form 3, extruding machine extrude outer envelope curve extrusion die 4, cooling Tank 5 and haulage gear 6 are formed, and described single hole take-up template 1 heart in a template is shaped with endoporus 11, is received by all internal core wires Through endoporus after collection, described porous separated time arrangement template 2 is shaped with the single inner core string holes 21 passed through in template, will be through interior Internal core wire 7 behind hole 11 is then passed through inner core string holes 21, and each inner core string holes 21 is through an internal core wire 7, according to each internal core wire Job requirement be each passed through corresponding inner core string holes 21, described zygonema fixed form 3 is shaped with zygonema hole 31, will wear at center Cross the internal core wire after inner core string holes 21 to fold together through zygonema hole 31, make each internal core wire through zygonema hole 31 be combined in Together, described extruding machine extrude outer envelope curve extrusion die 4 by the extruding machine extrusion die involutory string holes of extrusion molding PVC material out after The internal core wire combined carries out wrapping up outer envelope curve, obtains master control line, fills cooling water in described bosh 5, cooling Master control line after extrusion molding is cooled by water, and described haulage gear 6 is caterpillar tractor structure or the traction of nip rolls formula Mechanism, affects output to the master control line after cooling, makes master control line keep linear state.This electric motor car master control line, including internal core wire With outer envelope curve, described internal core wire is copper cash, or referred to as conductor internal core wire, line taking footpath 0.3mm2(0.23 × 7) or 0.75 mm2(0.23 × 19) copper wire is stranded, and the crust insulating barrier of conductor internal core wire uses polytetrafluoroethylmaterial material, crust Monolateral insulation wall thickness 20, the external diameter of this internal core wire line footpath compared with the wire of same size PVC material insulating barrier is little, alleviates Weight, waterproof, fire resistance good, heat resistance reaches-60 DEG C to+200 DEG C.The outer envelope curve of the technical program is PVC material warp Made by Straight pull processing unit (plant), this processing unit (plant) arranges single hole take-up template 1, porous separated time arrangement template in same frame 2, zygonema fixed form 3, extruding machine extrude outer envelope curve extrusion die 4, bosh 5 and haulage gear 6, described single hole take-up Template 1 heart in a template is shaped with endoporus 11, first by about all internal core wire 7(17 roots) collect after through endoporus 11, through interior Internal core wire 7 behind hole 11 enters back into porous separated time arrangement template 2, and described porous separated time arrangement template 2 is shaped with list in template Such as 17 inner core string holes of inner core string holes 21(that root passes through), by through 7 one one separation of the internal core wire after endoporus 11, each Root passes an inner core string holes 21, carries out ordered arrangement, such as left and right turn signal according to the job requirement of each internal core wire and connects Line, headlight connecting line, taillight connecting line, loudspeaker connecting line, brake connecting line, transducer connecting line, controller connecting line etc., this Sample is conducive to wiring, then by folding again together through the internal core wire 7 after porous separated time arrangement template inner core string holes 21, passes through The zygonema hole 31 of zygonema fixed form 3, described extruding machine extrudes outer envelope curve extrusion die 4 by extruding machine extrusion die extrusion molding PVC material, then (a head mould hole of such extruded mould inlet wire is little, and a head mould hole of outlet is big, concrete structure by extrusion die For prior art) internal core wire 7 that involutory for PVC material string holes 31 combined the most afterwards carries out wrapping up outer envelope curve, led Control line, fills cooling water in described bosh 5, the hot master control line of extrusion is cooled by cooling water, and described leads Drawing mechanism 6 is crawler type or nip rolls formula, and described caterpillar concrete structure is to draw as the crawler belt of tank, described nip rolls Formula is upper one group of nip rolls, and next organizes nip rolls, and master control line is drawn by upper and lower two groups of nip rolls, leading of crawler type or nip rolls formula Drawing mechanism is upper and lower to clamp master control line, and by rolling unidirectional friction extrusion traction, affects the master control line after cooling Output, makes master control line remain in that linear state by such haulage gear, because master control line at this moment does not the most solidify, compares Soft, if the income of rolling out, master control line will be made to bend, affect using effect, only keep linear state, electric motor car could be met Wiring need.The master control line produced by this Straight pull processing unit (plant), the line footpath of master control line 8 is 6 8mm, and adhesive plaster is wound around Master control line 8 line footpath be generally 15-18mm, the master control line line footpath of sleeve pipe processing is generally 10-12mm, and by this Straight pull On the one hand the PVC material of extrusion molding wraps in the outside of internal core wire, on the other hand has between each internal core wire of a small amount of entrance, the master wrapped Control line structure is whole close, and intensity is good, and performance of touching wear-resisting, resistance to is good, and the line footpath of master control line reduces, and weight saving is arranged in electric motor car, Structure is dexterous, alleviates the overall weight of electric motor car, and this processing unit (plant) produces master control line simultaneously, it is achieved automatization processes, and saves Manpower, reduces expense.The head of internal core wire 7 arranges binding post 9, by binding post 9, easy to connect with each functional line.

Claims (2)

1. an electric motor car master control line, including internal core wire and outer envelope curve, described internal core wire takes 0.3mm2Or 0.75 mm2, inner core The crust of line is polytetrafluoroethylmaterial material, crust monolateral insulation wall thickness 20, it is characterised in that described outer envelope curve is PVC material Through made by Straight pull processing unit (plant), described Straight pull processing unit (plant) is by single hole take-up template (1), porous separated time arrangement template (2), zygonema fixed form (3), extruding machine extrude outer envelope curve extrusion die (4), bosh (5) and haulage gear (6) institute group Becoming, described single hole take-up template (1) heart in a template is shaped with endoporus (11), through endoporus after all internal core wires are collected, and institute Porous separated time arrangement template (2) stated is shaped with the single inner core string holes (21) passed through in template, will be through after endoporus (11) Internal core wire (7) is then passed through inner core string holes (21), and each inner core string holes (21) passes an internal core wire (7), according to each internal core wire Job requirement be each passed through corresponding inner core string holes (21), described zygonema fixed form (3) is shaped with zygonema hole at center (31), by folding together through zygonema hole (31) through the internal core wire after inner core string holes (21), make through zygonema hole (31) Each internal core wire combines, and described extruding machine extrudes outer envelope curve extrusion die (4) by extruding machine extrusion die extrusion molding PVC The internal core wire that the involutory string holes of material combines the most afterwards carries out wrapping up outer envelope curve, obtains master control line, described bosh (5) filling cooling water in, the master control line after extrusion molding is cooled by cooling water, and described haulage gear (6) is crawler type Haulage gear or nip rolls formula haulage gear, affect output to the master control line after cooling, makes master control line keep linear state.
2. a kind of electric motor car master control line as claimed in claim 1, it is characterised in that the head of internal core wire arranges binding post (9).
CN201620722324.0U 2016-07-11 2016-07-11 A kind of electric motor car master control line Active CN205845603U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105976944A (en) * 2016-07-11 2016-09-28 台州飞达特种线缆有限公司 Electric vehicle master control line
CN110648803A (en) * 2019-09-24 2020-01-03 邰国芳 Preparation method of automobile oxygen sensor wire

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105976944A (en) * 2016-07-11 2016-09-28 台州飞达特种线缆有限公司 Electric vehicle master control line
CN110648803A (en) * 2019-09-24 2020-01-03 邰国芳 Preparation method of automobile oxygen sensor wire

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C14 Grant of patent or utility model
GR01 Patent grant
TR01 Transfer of patent right

Effective date of registration: 20201106

Address after: 387 Xinwen Road, Xinqiao Town, Luqiao District, Taizhou City, Zhejiang Province

Patentee after: Feida Technology Co., Ltd

Address before: 318000 No. 158 Xin'an South Street, Luqiao District, Zhejiang, Taizhou

Patentee before: TAIZHOU FEIDA SPECIAL CABLE Co.,Ltd.

TR01 Transfer of patent right