CN205844778U - A kind of tabacco water terrier wash machine water quality control unit and tabacco water terrier wash machine - Google Patents
A kind of tabacco water terrier wash machine water quality control unit and tabacco water terrier wash machine Download PDFInfo
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- CN205844778U CN205844778U CN201620520571.2U CN201620520571U CN205844778U CN 205844778 U CN205844778 U CN 205844778U CN 201620520571 U CN201620520571 U CN 201620520571U CN 205844778 U CN205844778 U CN 205844778U
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Abstract
This utility model relates to a kind of tabacco water terrier wash machine water quality control unit and tabacco water terrier wash machine; this water quality control unit includes controller; described controller controls to connect water intaking valve, drain valve and water turbidity degree sensor, and described water turbidity degree sensor is used for gathering water turbidity degree;Controller is used for judging whether water turbidity degree is above standard value, controls drain valve and water intaking valve carries out changing water, in the range of making water turbidity degree be in water standard value.This tabacco water terrier wash machine includes discharging guipure, feed hopper, tank and the above-mentioned water quality control unit being installed on tank.This utility model can ensure water quality, water temperature stability in water terrier wash machine tank, and after cleaning, cabo moisture content is stable, cleans up, and remove impurity is thorough; reduce the quantity of finishing operations defective work, reduce water resources consumption, simultaneously; realize water terrier wash machine not shut down and change water, continuous prodution, improve production efficiency.
Description
Technical field
This utility model relates to cabo processing technique field in tobacco cutting production technology, is specifically related to a kind of Nicotiana tabacum L. washing
Stalk machine water quality control unit and tabacco water terrier wash machine.
Background technology
Water terrier wash machine is the equipment that Nicotiana tabacum L. processing enterprise washes that stalk operation is required, the cabo logistics corridor by water terrier wash machine,
Through rinsing and the infiltration of current, increasing moisture and the temperature of cabo, the dirt on cabo is soluble in water, reach remove impurity, clean,
The process goal of heating and moistening.
In process of production, along with dirt soluble in water increases, in tank, water turbidity degree increases, and cleaning performance becomes
Difference, it is necessary to stop producing, carries out sewer, cleans, adds clear water, the relevant work such as heat, cause production to interrupt tank, raw
Product efficiency is low;Tradition water terrier wash machine is changed water and is changed by rule of thumb by operator, causes cabo to clean in different turbidity water,
After cleaning, cabo moisture content deviation is big, and the cabo cleannes after too high turbidity water quality is cleaned are poor, homogenize finishing operations
Processing and cigarette quality have harmful effect.
Utility model content
This utility model provides a kind of tabacco water terrier wash machine water quality control unit and tabacco water terrier wash machine, to solve tradition
When water terrier wash machine changes water by artificial experience, easily cause cabo and clean in different turbidity water, cabo moisture content after cleaning
Deviation is big, the problem of the cabo cleannes difference after the cleaning of too high turbidity water quality.
For solving above-mentioned technical problem, tabacco water terrier wash machine water quality control unit of the present utility model includes controller, institute
Stating controller to control to connect water intaking valve and drain valve, this device also includes the water turbidity degree sensor being connected with controller, institute
State water turbidity degree sensor for gathering water turbidity degree;Controller is used for judging whether water turbidity degree is above standard value,
Control drain valve and water intaking valve carries out changing water, in the range of making water turbidity degree be in water standard value.
This device includes that level sensor, described level sensor are connected with controller.
Described water intaking valve and the automatic regulating valve that drain valve is band localizer.
This device also includes that heating valve and temperature sensor, described heating valve and temperature sensor are all connected with controller.
Described water turbidity degree sensor is the online turbidity sensor of contact.
Described level sensor is continuous liquid level sensor.
Tabacco water terrier wash machine of the present utility model includes discharging guipure, feed hopper and tank, and described tabacco water terrier wash machine is also
Including water quality control unit, described water quality control unit is arranged on described tank, and described water quality control unit includes controller
And be connected with controller water intaking valve, drain valve, water turbidity degree sensor, described water turbidity degree sensor is used for gathering water
Matter turbidity;Described controller is used for judging whether water turbidity degree is above standard value, controls drain valve and water intaking valve changes
Water, in the range of making water turbidity degree be in water standard value.
This tabacco water terrier wash machine includes that level sensor, described level sensor are connected with controller.
This tabacco water terrier wash machine includes that heating valve and temperature sensor, described heating valve and temperature sensor are all and controller
Connect.
Described water intaking valve and the automatic regulating valve that drain valve is band localizer.
The beneficial effects of the utility model are: this utility model senses by arranging water turbidity degree in water terrier wash machine
Device, detects water turbidity degree, when water turbidity degree is beyond standard value in water terrier wash machine tank, controls drain valve and water intaking valve enters
Row changes water, in the range of making water turbidity degree be in water standard value.This device can ensure water stabilization in water terrier wash machine tank, clearly
Washing rear cabo moisture content stable, clean up, remove impurity is thorough, reduces the quantity of finishing operations defective work, reduces water resource and disappears
Consumption, simultaneously, it is achieved water terrier wash machine is not shut down and changed water, continuous prodution, improves production efficiency.
When overproof water quality, first sewer, when water level decreasing is to low water level in tank, stop sewer, simultaneously to
Add clear water in tank, when tank water level to high water level, stop adding clear water, sewer simultaneously, so circulate, until water trough inner water
Matter turbidity is requiring critical field.The method is possible not only to by Water-quality control in a stability range, and beneficially cabo is aqueous
Rate is stable, it is also possible to farthest reduce the waste of water resource.
It is additionally provided with cooling-water temperature sensor and level sensor, by water temperature and water level on control device of the present utility model
It is controlled, makes water level and water temperature in water terrier wash machine tank keep stable, improve the cleaning quality of cabo.
Accompanying drawing explanation
Fig. 1 is tobacco processing line water terrier wash machine water quality control unit structural representation;
Fig. 2 is water terrier wash machine water quality controlling method flow chart;
Wherein: 1-water intaking valve;2-heating valve;3-drain valve;4-cooling-water temperature sensor;5-water turbidity degree sensor;6-water
Level sensor;7-tank;8-discharging guipure;9-feed hopper;10-controller.
Detailed description of the invention
Below in conjunction with the accompanying drawings, the technical solution of the utility model is described in further detail.
Tabacco water terrier wash machine water quality control unit embodiment of the present utility model
As it is shown in figure 1, tabacco water terrier wash machine water quality control unit includes water intaking valve 1, drain valve 3, level sensor 6, control
Device 10 processed and water turbidity degree sensor 5, water intaking valve 1, drain valve 3, level sensor 6, water turbidity degree sensor 5 respectively with
Controller 10 connects.Level sensor 6 is used for measuring water level, and water turbidity degree sensor 5 is water turbidity degree in measuring flume.
Wherein, water intaking valve 1, drain valve 3 can be switch valve, and this switch valve is connected with controller, the control of corresponding controllers
Order standard-sized sheet or fully closed processed.Can use as other embodiments, water intaking valve 1 and drain valve 3 and there is being automatically adjusted of localizer
Valve, the regulation valve with localizer can be with the opening degree of control valve.
Further, in order to the water in making groove remains suitable temperature, this control device is also provided with heating valve
And temperature sensor, this heating valve and temperature sensor are all connected with controller, when temperature too high closedown heating valve, when temperature mistake
Low, open heating valve.
The level sensor of the present embodiment is continuous liquid level sensor.
The water turbidity degree sensor of the present embodiment is the online turbidity sensor of contact.
The present embodiment controller is intelligent controller, and input is able to receive that external signal, and outfan can send control
Signal, inside can be programmed configuration.
When using above-mentioned water quality control unit work, this water quality control unit is installed in the tank 7 of water terrier wash machine
On, as it is shown in figure 1, be additionally provided with discharging guipure 8 and feed hopper 9 in this water terrier wash machine, cabo enters in tank from feed hopper
Row cleans, and the cabo after cleaning has seen cleaning procedure off by discharging guipure.
The operation principle of the water quality control unit in this embodiment is: use water turbidity degree sensor measurement water turbidity
Degree, water turbidity degree is judged by controller, when overproof water quality, controls drain valve and opens, when level sensor detects water
Position reaches lower limit, closes drain valve, controls water intaking valve and opens, when level sensor sensed water level reaches higher limit, close into
Water valve.Judge that water turbidity degree now is the most up to standard, otherwise repeat said process, until water quality reaching standard.
As other embodiments, this tabacco water terrier wash machine water quality control unit can also be without including level sensor, and
Selecting the consistent water intaking valve of caliber size and drain valve, and water intaking valve is arranged on tank top, drain valve is arranged under tank
Portion, when overproof water quality being detected, controls water intaking valve and drain valve is opened simultaneously, until water quality reaching standard, by water intaking valve and draining
Valve simultaneously closes off.
Tabacco water terrier wash machine embodiment of the present utility model
The tabacco water terrier wash machine of the present embodiment includes discharging guipure, feed hopper and tank, also includes water quality control unit, water
Quality Control device is arranged on described tank, and wherein, water quality control unit uses the tabacco water terrier wash machine described in above-described embodiment
Water quality control unit, particular content, with reference to above-described embodiment, the most no longer elaborates.
The water quality controlling method using above-mentioned water quality control unit is: the measurement of water quality in Real-time Collection water terrier wash machine tank
Value, it is judged that whether water turbidity degree is above standard value, if exceeding, control drain valve and water intaking valve carry out changing water, make water quality muddy
In the range of turbidity is in water standard value.
Controlling drain valve and water intaking valve, to carry out changing the process that water makes water turbidity degree be in the range of water standard value preferred
For: it is first turned on drain valve draining until trough inner water position drops to water level settings lower limit, closes drain valve, open water intaking valve and add
Clear water, until trough inner water position rises to water level settings higher limit, closes water intaking valve;If the water turbidity degree now detected is still
If the most up to standard, repeat above-mentioned draining and water inlet process, so circulate, until water turbidity degree is in water standard value scope
In.
Based on above-mentioned tabacco water terrier wash machine water quality control unit, as other embodiments, control drain valve and water intaking valve
Carry out changing the process that water makes water turbidity degree be in the range of water standard value also can use: when overproof water quality being detected, control
Water intaking valve processed and drain valve are opened simultaneously, until water quality reaching standard, water intaking valve and drain valve are simultaneously closed off.
Further, in order to the water in making groove remains suitable temperature, this control method also includes water temperature
Rate-determining steps: control temperature measurement value and be in standard value range, when temperature measurement value is less than water temperature preset lower limit, opens
Heating valve;When temperature measurement value reaches standard temperature value, close heating valve.
Further, in order to make the water of cleaning cabo be unlikely to too much or very few, this control method also includes the control to water level
Step processed: controlling water level measured value is in standard value range, when water level measurements less than water level settings lower limit time, open into
Water valve;When water level measurements reaches water level standard value, close water intaking valve.
Below said method is described in detail:
First carry out Operational preparation, start tabacco water terrier wash machine water quality control unit, to controller assign water quality, water temperature,
Water level settings value parameter table, as shown in table 1.
Table 1 water quality, water temperature, water level settings value parameter table
Standard value | Lower limit set value | Upper limit set value | Measured value | |
Water turbidity degree (NTU) | ZS | ZLS | ZHS | ZV |
Water temperature (DEG C) | TS | TLS | THS | TV |
Water level (MM) | LS | LLS | LHS | LV |
Setting value in table 1 is between lower limit set value and upper limit set value, and table 2 gives one group of concrete number
Value, but this utility model is not limited to the value shown in table 2.
Table 2 water quality, water temperature, water level settings value parameter table
Standard value | Lower limit set value | Upper limit set value | Measured value | |
Water turbidity degree (NTU) | 95 | 90 | 100 | ZV |
Water temperature (DEG C) | 46 | 44 | 48 | TV |
Water level (MM) | 77 | 73 | 79 | LV |
Controller gathers water level measurements LV and water level standard value LS assigned in advance, water level upper limit set value LHS, water
Position lower limit set value LLS compares, and as LV < LLS, controls water intaking valve and opens, and as LV >=LS, controls water intaking valve and closes.
Controller gathers temperature measurement value TV and standard temperature value TS assigned in advance, water temperature upper limit set value THS, water
Temperature lower limit set value TLS compares, and as TV < TLS, controls heating valve and opens, and as TV >=TS, controls heating valve and closes.
By above-mentioned control, time when water temperature, water level meet TLS≤TV≤THS simultaneously, LLS≤LV≤LHS, Ke Yikai
Begin to produce.
When normally producing, controller gathers water quality measurement value ZV and water turbidity degree standard value ZS assigned in advance, water quality
Upper limit set value ZHS, water quality lower limit set value ZLS compare, and as ZV > ZS, control drain valve and open, and water level decreasing works as water level
Dropping to low water level, i.e. during LV≤LLS, close drain valve, control water intaking valve simultaneously and open, water level rises, when water level rises to
High water level, i.e. during LHS≤LV, controls water intaking valve and closes.Repeat the process of above-mentioned draining and water inlet, until what controller gathered
Water quality measurement value ZV meets ZLS≤ZV≤ZHS.
When normally producing, water level, water temperature, the control course synchronization of water quality are carried out.
In said process, the water standard scope being preferably provided with is ZLS~ZHS, certainly as other embodiments, we
One water turbidity degree marginal value can be only set, when water turbidity degree is higher than high marginal value, carry out draining and water inlet process,
Until water turbidity degree is less than this marginal value, stop draining and water inlet process.
Claims (10)
1. a tabacco water terrier wash machine water quality control unit, this device includes controller, and described controller controls to connect water intaking valve
And drain valve, it is characterised in that this device also includes the water turbidity degree sensor being connected with controller, described water turbidity degree
Sensor is used for gathering water turbidity degree;Controller is used for judging whether water turbidity degree is above standard value, control drain valve and
Water intaking valve carries out changing water, in the range of making water turbidity degree be in water standard value.
Tabacco water terrier wash machine water quality control unit the most according to claim 1, it is characterised in that this device includes level sensor
Device, described level sensor is connected with controller.
Tabacco water terrier wash machine water quality control unit the most according to claim 1, it is characterised in that described water intaking valve and drain valve
Automatic regulating valve for band localizer.
Tabacco water terrier wash machine water quality control unit the most according to claim 1, it is characterised in that this device also includes heating valve
And temperature sensor, described heating valve and temperature sensor are all connected with controller.
Tabacco water terrier wash machine water quality control unit the most according to claim 1, it is characterised in that described water turbidity degree senses
Device is the online turbidity sensor of contact.
Tabacco water terrier wash machine water quality control unit the most according to claim 2, it is characterised in that described level sensor is for even
Continuous liquid level sensor.
7. a tabacco water terrier wash machine, described tabacco water terrier wash machine includes discharging guipure, feed hopper and tank, it is characterised in that
Described tabacco water terrier wash machine also includes that water quality control unit, described water quality control unit are arranged on described tank, described water quality
Control device and include controller and the water intaking valve being connected with controller, drain valve, water turbidity degree sensor, described water turbidity
Degree sensor is used for gathering water turbidity degree;Described controller is used for judging whether water turbidity degree is above standard value, controls row
Water valve and water intaking valve carry out changing water, in the range of making water turbidity degree be in water standard value.
Tabacco water terrier wash machine the most according to claim 7, it is characterised in that this tabacco water terrier wash machine includes level sensor,
Described level sensor is connected with controller.
Tabacco water terrier wash machine the most according to claim 7, it is characterised in that this tabacco water terrier wash machine includes heating valve and temperature
Sensor, described heating valve and temperature sensor are all connected with controller.
10. according to the arbitrary described tabacco water terrier wash machine of claim 7-9, it is characterised in that described water intaking valve and drain valve are band
The automatic regulating valve of localizer.
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CN201620520571.2U CN205844778U (en) | 2016-05-31 | 2016-05-31 | A kind of tabacco water terrier wash machine water quality control unit and tabacco water terrier wash machine |
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Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
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CN105911892A (en) * | 2016-05-31 | 2016-08-31 | 河南中烟工业有限责任公司 | Control method of tobacco stalk washing machine, and water quality control method and device |
CN106820246A (en) * | 2017-02-24 | 2017-06-13 | 云南中烟工业有限责任公司 | A kind of new temperature difference gradient type washes stalk equipment and its washes stalk method |
CN108851164A (en) * | 2018-07-11 | 2018-11-23 | 河南中烟工业有限责任公司 | A kind of offal dipping conditioning device |
CN109143864A (en) * | 2018-09-17 | 2019-01-04 | 浙江工业大学 | A kind of prepared slices of Chinese crude drugs Chinese medicine automatic cleaning process water turbidity forecast Control Algorithm |
CN114424833A (en) * | 2022-02-28 | 2022-05-03 | 河南中烟工业有限责任公司 | Drum impregnation type stem washing machine |
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2016
- 2016-05-31 CN CN201620520571.2U patent/CN205844778U/en active Active
Cited By (8)
Publication number | Priority date | Publication date | Assignee | Title |
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CN105911892A (en) * | 2016-05-31 | 2016-08-31 | 河南中烟工业有限责任公司 | Control method of tobacco stalk washing machine, and water quality control method and device |
CN105911892B (en) * | 2016-05-31 | 2018-08-07 | 河南中烟工业有限责任公司 | Tabacco water terrier wash machine control method, water quality controlling method and device |
CN106820246A (en) * | 2017-02-24 | 2017-06-13 | 云南中烟工业有限责任公司 | A kind of new temperature difference gradient type washes stalk equipment and its washes stalk method |
CN106820246B (en) * | 2017-02-24 | 2018-01-30 | 云南中烟工业有限责任公司 | A kind of temperature gradient formula washes stalk equipment and washes stalk method |
CN108851164A (en) * | 2018-07-11 | 2018-11-23 | 河南中烟工业有限责任公司 | A kind of offal dipping conditioning device |
CN108851164B (en) * | 2018-07-11 | 2021-10-22 | 河南中烟工业有限责任公司 | Tobacco stalk impregnation and moisture regaining device |
CN109143864A (en) * | 2018-09-17 | 2019-01-04 | 浙江工业大学 | A kind of prepared slices of Chinese crude drugs Chinese medicine automatic cleaning process water turbidity forecast Control Algorithm |
CN114424833A (en) * | 2022-02-28 | 2022-05-03 | 河南中烟工业有限责任公司 | Drum impregnation type stem washing machine |
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