CN205841682U - A kind of separate type wind-driven generator group wheel box casing - Google Patents

A kind of separate type wind-driven generator group wheel box casing Download PDF

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Publication number
CN205841682U
CN205841682U CN201620440376.9U CN201620440376U CN205841682U CN 205841682 U CN205841682 U CN 205841682U CN 201620440376 U CN201620440376 U CN 201620440376U CN 205841682 U CN205841682 U CN 205841682U
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CN
China
Prior art keywords
base plate
casing
horizontal folding
box
folding plate
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN201620440376.9U
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Chinese (zh)
Inventor
王洪
彭国文
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Changzhou Xinlian Foundry Industry Co ltd
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Changzhou Xinlian Foundry Industry Co ltd
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Filing date
Publication date
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Priority to CN201620440376.9U priority Critical patent/CN205841682U/en
Application granted granted Critical
Publication of CN205841682U publication Critical patent/CN205841682U/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/70Wind energy
    • Y02E10/72Wind turbines with rotation axis in wind direction

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  • General Details Of Gearings (AREA)

Abstract

The utility model discloses a kind of separate type wind-driven generator group wheel box casing, including casing, it is characterised in that: casing is divided into upper and lower two parts, and top is divided into casing cover, and bottom is divided into one piece of base plate, it is characterised in that: casing cover and base plate are tightly connected;Four edges of box body wall of described casing cover lower part are respectively equipped with a horizontal folding plate;Four edge four limits of base plate are provided with vertical box body wall, and four edges of vertical box body wall are respectively equipped with a horizontal folding plate.The utility model has the advantages that: can greatly reduce the repair time after casing is separated into two parts, maintenance is also than the simplest and simplification;It is furthermore possible to solve the not thorough problem of gear-box cleaning, improves gear-box and Working Life of Lubricating Oil;This wind-driven generator group wheel box simple in construction, easy installation and removal, clean thoroughly.

Description

A kind of separate type wind-driven generator group wheel box casing
Technical field
This utility model relates to technical field of wind power, particularly relates to a kind of separate type wind-driven generator group wheel box casing.
Background technology
Wind-driven generator group wheel box is a kind of step-up gear, rises in the Wind turbines using middle and high speed generator Transmission moment of torsion and increase the effect of rotating speed.Wind-driven generator group wheel box is used for preventing friction, extending tooth built with lubricating oil The wheel life-span, but lubricating oil is typically after using 3-5, and it is heavy that the inside just has gear meshing wear granule, oil ageing is decomposed Shallow lake thing and other pollutant, although lubricating oil through supercooling circulating filtration, but still can have more wear particle and precipitate to sink Amass at the bottom of gear-box, remove the most difficult.Even if it is not the gear box lubricating oil more renewed, thorough because clearing up bottom gear-box, with The operating of gear-box, new oil is constantly overturn stirring, makes the deposit of bottom constantly be blended in lubricating oil, Jin Erjin Enter meshing zone of gears territory, thus strengthen abrasion and the lubricant pollution of gear-box, cause the pollution in advance of gear case oil aging and Reduce the service life of gear-box.
Lubricating oil has the effect cleaning gear-box.Gear-box is when long-distance sea, land transportation, for avoiding inside gear-box Component corrosion and damage, can place jury preservative, antirust agent in gear-box, before gear-box uses, and be by gear Anticorrosion, antirust agent in case all empty, and are then shut off draining valve, from the fuel feed hole at gear-box top (or gear-box air Filter hole or casing observation port) add gear box lubricating oil be rinsed, then empty, complete the cleaning of gear-box. If not washing clean clearly, will result in the pollution of lubricating oil and reducing the service life of gear-box.The longevity is used when lubricating oil arrives Needing during life to change in time, the method for the most more oil change is that suitable position arranges outage, oil extraction bottom gear-box Valve and oil pump, thus substantially emptied by the lubricating oil in gear-box, there is gear-box oil extraction thoroughly and tooth in this method of discharge Roller box cleans sordid problem, thus causes reduce the service life of gear-box and lubricating oil.
Gear drive is one of kind of drive the most commonly used in plant equipment.Wind turbine gearbox running status normal with The no working condition being directly connected to whole unit.According to relevant statistics, gear-box break down 40% reason be by In designing, manufacture, assemble and the factor such as raw material causing, i.e. manufactured and designed by manufacturer and cause;Separately have 43% Reason causes with misoperation not in time owing to user safeguards;Also have 17% reason be due to neighbor (as motor, Shaft coupling etc.) fault or defect cause.Certainly, whether wind turbine gearbox failure cause has this proportionate relationship, also to pass through Statistics draws.As can be seen here, in order to ensure wind turbine gearbox safety, normally run, improve gear-driven reliability, a side Face needs Curve guide impeller, improves processing and manufacturing precision and improve assembling quality, on the other hand then must improve operational management and Maintenance levels, carries out condition monitoring and fault diagnosis to gear drive.And typically gear drive carries out status monitoring It is difficult to there is a good maintenance result with fault diagnosis.
Summary of the invention
The problem that the purpose of this utility model is contemplated to overcome above-mentioned prior art to exist, it is provided that a kind of separate type wind-force Generating set gear case body so that box bottom separates with casing, it is possible to resolve the not thorough problem of gear-box cleaning, is greatly improved Gear-box and Working Life of Lubricating Oil, be unlikely to 3 to five years just to change;Additionally, separating box, more there is the inspection utilizing fault Repair and detect.
The technical solution adopted in the utility model is as follows: a kind of separate type wind-driven generator group wheel box casing, including case Body, it is characterised in that: casing is divided into upper and lower two parts, and top is divided into casing cover, and bottom is divided into one piece of base plate, it is characterised in that: Casing cover and base plate are tightly connected.
Four edges of box body wall of casing cover lower part described in the utility model are respectively equipped with a horizontal folding plate;Base plate four Individual edge four limit is provided with vertical box body wall, and four edges of vertical box body wall are respectively equipped with a horizontal folding plate.
Horizontal folding plate on casing cover described in the utility model and the horizontal folding plate on base plate are equal in magnitude, on the two End is respectively arranged with screw hole, and screw hole is fixed by sealing bolt.
Horizontal folding plate on casing cover described in the utility model and the horizontal folding plate mid layer section on base plate are provided with Seal washer, seal washer is shaped as ring-shaped, and its size is identical with the horizontal folding plate on casing cover so that it is box body tightness It is greatly reinforced.
Casing described in the utility model is covered with fuel feed hole, is provided with draining valve on base plate.
After horizontal folding plate on casing cover described in the utility model and the horizontal folding plate on base plate are tightly connected, also Carry out bound edge process, it is ensured that sealing.
Draining valve described in the utility model is arranged in the middle of base plate, and box bottom has certain angle of inclination, and gradually Shrinking to draining valve position, casing internal contamination granule and precipitate are concentrated and are tilted to box bottom low level, are discharged by draining valve.
Base plate described in the utility model carries out grinding process, and whole tank surface inwall is coated with antiseep enamelled coating, main Lubricant pollution granule to be and precipitate are difficult to stop in its tank surface, concentrate on base plate, then regularly replace the end Plate, reaches thoroughly to clean gear-box problem.
The utility model has the advantages that: first wind-driven generator group wheel box casing is separated into two by this utility model Point, main thought is that the day-to-day operation maintenance content of wind-driven generator group wheel box specifically includes that equipment appearance inspection, noise Test, oil level inspection, oil temperature, electrical wiring inspection etc..Its mode, for checking gear-box oil level, checks gear pump wiring, casing And lubricating pipe is with or without Seepage, the lubricating pipe of peripheral hardware has non-loosening, cleans gear-box, utilizes oil scale or oil level sight window inspection Look into oil level the most normal, observe oil colours by glass oil window the most normal, find that oil level is on the low side and should supplement in time and search specifically Breakthrough, processes in time and checks whether filter element has iron filings and thoroughly clean inside;Shortcoming is that detection elapsed time is oversize, typically The detection overall process completing a sample needs two to five days time;Testing result is accurate, but in fact in status monitoring more Focus on is the precision of trend rather than data;Part detecting instrument is expensive, bulky, is not suitable for pushing away in enterprise's one-level Wide use and large area;Can greatly reduce the repair time after casing is separated into two parts, above-mentioned maintenance also ratio is before Simpler and simplify;It is furthermore possible to solve the not thorough problem of gear-box cleaning, improves gear-box and Working Life of Lubricating Oil;This wind Power generator group gear box structure is simple, easy installation and removal, cleans thoroughly.
Accompanying drawing explanation
Fig. 1 is structural representation of the present utility model.
Fig. 2 is gasket structure schematic diagram of the present utility model.
In the drawings, casing cover 1, base plate 2, the horizontal folding plate 3 on casing cover, vertical box body wall 4, the level folding on base plate Lamination 5, bolt 6, seal washer 7, fuel feed hole 8, draining valve 9.
Detailed description of the invention
This utility model is such to work and enforcement, a kind of separate type wind-driven generator group wheel box casing, including Casing, it is characterised in that: casing is divided into upper and lower two parts, and top is divided into casing cover 1, and bottom is divided into one piece of base plate 2, and its feature exists In: casing cover 1 and base plate 2 are tightly connected;Four edges of box body wall of described casing cover 1 lower part are respectively equipped with a horizontal folding Plate 3;Four edge four limits of base plate are provided with vertical box body wall 4, and 4 four edges of vertical box body wall are respectively equipped with a horizontal folding plate 5;Horizontal folding plate 3 on described casing cover and the horizontal folding plate 5 on base plate are equal in magnitude, and the two upper end is respectively arranged with spiral shell Silk hole, screw hole is fixed by sealing bolt 6;In horizontal folding plate 3 on described casing cover and the horizontal folding plate 5 on base plate Between layer segment be provided with seal washer 7, seal washer 7 is shaped as ring-shaped, and its size is identical with the horizontal folding plate on casing cover, Its box body tightness is made to be greatly reinforced;Described casing cover 1 is provided with fuel feed hole 8, is provided with draining valve 9 on base plate;Described at casing After horizontal folding plate 3 on cover and the horizontal folding plate 5 on base plate are tightly connected, also carry out bound edge process, it is ensured that sealing;Institute Stating draining valve 9 and be arranged in the middle of base plate 2, box bottom 2 has certain angle of inclination, and gradually shrinks to draining valve 9 position, Casing internal contamination granule and precipitate are concentrated and are tilted to box bottom 2 low level, are discharged by draining valve 9;Described base plate 2 carries out beating Mill processes, and whole tank surface inwall is coated with antiseep enamelled coating, essentially consists in lubricant pollution granule and precipitate is difficult to Stop in its tank surface, concentrate on base plate, then regularly replace base plate, reach thoroughly to clean gear-box problem.
Details are as follows for the concrete operations mode of more oil change: more during oil change, the row being first turned on gear housing Fuel tap 9 carrys out removal of lubricant, the inclined plane that box bottom 2 has can ensure lubricating oil from draining valve 9 emptying, periodically to base plate 2 Being replaced, the bound edge of the horizontal folding plate 5 on the horizontal folding plate 3 being first turned on casing cover and base plate processes, and then beats Open bolt, change a new base plate 2 and again install additional and can complete.
Although above-mentioned, this utility model is elaborated, but this utility model is not limited to this, the skill of the art Art personnel can modify according to principle of the present utility model, therefore, all according to principle of the present utility model carry out various Amendment all should be understood to fall into protection domain of the present utility model.

Claims (1)

1. a separate type wind-driven generator group wheel box casing, including casing, it is characterised in that: casing is divided into upper and lower two Point, top is divided into casing cover, and bottom is divided into one piece of base plate, and casing cover and base plate are tightly connected;The case of described casing cover lower part Four edges of body wall are respectively equipped with a horizontal folding plate;Four edge four limits of base plate are provided with vertical box body wall, vertical box body wall Four edges are respectively equipped with a horizontal folding plate;Horizontal folding plate on described casing cover and the horizontal folding plate size on base plate Equal, the two upper end is respectively arranged with screw hole, and screw hole is fixed by sealing bolt;Horizontal folding plate on described casing cover Being provided with seal washer with the horizontal folding plate mid layer section on base plate, seal washer is shaped as ring-shaped, its size and casing Horizontal folding plate on cover is identical;Described casing is covered with fuel feed hole, is provided with draining valve on base plate;Described on casing cover After horizontal folding plate on horizontal folding plate and base plate is tightly connected, also carry out bound edge process;Described draining valve is arranged on base plate Centre, box bottom has certain angle of inclination, and gradually shrinks to draining valve position;Described base plate carries out grinding process, It is coated with antiseep enamelled coating on whole tank surface inwall.
CN201620440376.9U 2016-05-16 2016-05-16 A kind of separate type wind-driven generator group wheel box casing Expired - Fee Related CN205841682U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201620440376.9U CN205841682U (en) 2016-05-16 2016-05-16 A kind of separate type wind-driven generator group wheel box casing

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201620440376.9U CN205841682U (en) 2016-05-16 2016-05-16 A kind of separate type wind-driven generator group wheel box casing

Publications (1)

Publication Number Publication Date
CN205841682U true CN205841682U (en) 2016-12-28

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ID=57628399

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Application Number Title Priority Date Filing Date
CN201620440376.9U Expired - Fee Related CN205841682U (en) 2016-05-16 2016-05-16 A kind of separate type wind-driven generator group wheel box casing

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111946564A (en) * 2019-05-16 2020-11-17 西门子歌美飒可再生能源公司 Bearing arrangement for a wind turbine and wind turbine

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111946564A (en) * 2019-05-16 2020-11-17 西门子歌美飒可再生能源公司 Bearing arrangement for a wind turbine and wind turbine

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C14 Grant of patent or utility model
GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20161228

Termination date: 20210516

CF01 Termination of patent right due to non-payment of annual fee