CN205841222U - A kind of fish close friend's axle sky axial-flow pump - Google Patents
A kind of fish close friend's axle sky axial-flow pump Download PDFInfo
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- CN205841222U CN205841222U CN201620782167.2U CN201620782167U CN205841222U CN 205841222 U CN205841222 U CN 205841222U CN 201620782167 U CN201620782167 U CN 201620782167U CN 205841222 U CN205841222 U CN 205841222U
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- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 34
- 230000007704 transition Effects 0.000 claims description 26
- 230000008878 coupling Effects 0.000 claims description 9
- 238000010168 coupling process Methods 0.000 claims description 9
- 238000005859 coupling reaction Methods 0.000 claims description 9
- 230000005540 biological transmission Effects 0.000 claims description 8
- 238000007789 sealing Methods 0.000 claims description 3
- 238000003466 welding Methods 0.000 claims description 2
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- 230000009286 beneficial effect Effects 0.000 description 1
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Abstract
Description
技术领域technical field
本实用新型涉及轴流泵,特别涉及到一种鱼友好轴空轴流泵。The utility model relates to an axial-flow pump, in particular to a fish-friendly axial-air axial-flow pump.
背景技术Background technique
轴流泵是一种应用非常广泛的通用机械,国内要求非常巨大,主要适用于低扬程、大流量的场合,如灌溉、排涝、船坞排水、运河船闸的水位调节,或用作电厂大型循环水泵。传统轴流泵具有以下优点: 1)双重机械密封,可靠的防止漏水,大型泵因轴向力大,采用专用推力轴承,结构设计合理,润滑充分,散热良好,轴承使用寿命长;2) 泵站规模小,土建、建筑结构简单,投资大为减少,可减省泵站工程造价的30%-40%;3)机泵一体化,安装维修省时省工,节省费用;4)机泵潜入水中,冷却条件好,机泵运行平衡性好,稳定、振动小、噪音低。Axial flow pump is a kind of general-purpose machinery with wide application, and the domestic requirements are very huge. It is mainly suitable for occasions with low lift and high flow, such as irrigation, drainage, dock drainage, water level adjustment of canal locks, or as a large circulating water pump in power plants. . Traditional axial flow pumps have the following advantages: 1) Double mechanical seals, which can reliably prevent water leakage. Large-scale pumps use special thrust bearings due to their large axial force, with reasonable structural design, sufficient lubrication, good heat dissipation, and long service life of the bearings; 2) Pumps The scale of the station is small, the civil engineering and building structure are simple, and the investment is greatly reduced, which can save 30%-40% of the construction cost of the pumping station; 3) The machine-pump integration saves time, labor and cost for installation and maintenance; 4) Machine-pump Submerged in water, the cooling condition is good, the pump operation is well balanced, stable, with little vibration and low noise.
由于轴流泵在排涝、船坞排水、运河船闸的水位调节等江海场合的广泛应用,然而江海中有大量的鱼类生物,鱼类等在轴流泵吸力作用下进入轴流泵的内部,但现有的传统轴流泵叶轮的高速旋转使鱼类很难幸免于难。为了降低轴流泵工作时鱼等河海生物的死亡率,本实用新型根据轴流泵的特点,设计出一种新型的轴空轴流泵,当鱼类经过轴流泵时,在轴流泵的轴空部分经过,保证了鱼等河海类生物的生命安全。Due to the wide application of axial flow pumps in river and sea occasions such as waterlogging, dock drainage, and water level adjustment of canal locks, there are a large number of fish organisms in the river and sea, and fish enter the interior of the axial flow pump under the suction of the axial flow pump. The high-speed rotation of the existing traditional axial flow pump impeller makes it difficult for fish to survive. In order to reduce the mortality rate of fish and other river and sea organisms when the axial flow pump is working, this utility model designs a new type of axial flow axial flow pump according to the characteristics of the axial flow pump. The hollow part of the shaft of the pump passes through, which ensures the life safety of fish and other river and sea creatures.
实用新型内容Utility model content
本实用新型提供一种新型的鱼友好轴空轴流泵结构,其设计原理为:去掉传统轴流泵的轴结构,原来轴、叶轮和导叶结构被轴空轴流叶轮机构、轴空导叶机构取代,整个轴空轴流叶轮机构通过外置皮带轮带动其旋转,在轴空轴流叶轮机构前安装仿锥面形漏网,当轴流泵工作时,鱼类在液体的带动下,锥面形漏网起到了保护作用,使其从叶轮和导叶的轮毂轴空部分通过,保证了鱼等河海类生物的生命安全。The utility model provides a new fish-friendly shaft-empty axial-flow pump structure. The design principle is: the shaft structure of the traditional axial-flow pump is removed, and the original shaft, impeller and guide vane structure is replaced by the shaft-empty axial-flow impeller mechanism and the shaft-air guide. The whole axial flow impeller mechanism is driven by the external pulley to rotate, and the imitation cone-shaped leaking net is installed in front of the axial flow impeller mechanism. When the axial flow pump is working, the fish will be driven by the liquid to the cone. The surface-shaped leaking net plays a protective role, allowing it to pass through the hollow part of the hub shaft of the impeller and guide vane, ensuring the life safety of fish and other river and sea creatures.
实现上述目的所采用的技术方案是:The technical scheme adopted to realize the above-mentioned purpose is:
本实用新型所述的一种鱼友好轴空轴流泵,主要由进水喇叭管、地脚螺栓、支撑过渡套管、皮带轮一、轴空轴流叶轮机构、轴空导叶机构、出水弯管、皮带轮二、联轴器、传动轴、电机和皮带组成,轴流泵主要过流部件进水喇叭管、支撑过渡套管、轴空轴流叶轮机构、轴空导叶机构和出水弯管从下到上依次连接安装定位,轴空导叶机构安装在轴空轴流叶轮机构和出水弯管之间,轴空导叶机构通过出水弯管定位,并固定在出水弯管上,轴空轴流叶轮机构通过支撑过渡套管和轴空导叶机构进行双定位,并可绕支撑过渡套管和轴空导叶机构自由旋转;轴空轴流叶轮机构的外部设有皮带轮一;进水喇叭管和支撑过渡套管通过地脚螺栓固定;A fish-friendly shaft-empty axial-flow pump described in the utility model is mainly composed of a water inlet trumpet pipe, anchor bolts, a supporting transition sleeve, a pulley, a shaft-empty axial-flow impeller mechanism, a shaft-empty guide vane mechanism, and a water outlet elbow. , pulley 2, coupling, transmission shaft, motor and belt, the main flow parts of the axial flow pump are water inlet horn tube, supporting transition sleeve, shaft hollow axial flow impeller mechanism, shaft hollow guide vane mechanism and water outlet elbow. The installation and positioning are connected sequentially from bottom to top. The shaft-empty guide vane mechanism is installed between the shaft-empty axial-flow impeller mechanism and the outlet elbow. The shaft-empty guide vane mechanism is positioned through the outlet elbow and fixed on the outlet elbow. The shaft is empty. The flow impeller mechanism is double-positioned through the supporting transition sleeve and the shaft-empty guide vane mechanism, and can rotate freely around the supporting transition sleeve and the shaft-empty guide vane mechanism; the shaft-empty axial flow impeller mechanism is equipped with a pulley outside; the water inlet horn The pipe and the supporting transition sleeve are fixed by anchor bolts;
所述电机、传动轴、联轴器和皮带轮二依次连接,且电机通过传动轴和联轴器带动皮带轮二的旋转,皮带轮二通过皮带带动皮带轮一和轴空轴流叶轮机构的旋转。The motor, transmission shaft, coupling and pulley 2 are connected in sequence, and the motor drives the rotation of the pulley 2 through the transmission shaft and the coupling, and the pulley 2 drives the rotation of the pulley 1 and the axial flow impeller mechanism through the belt.
所述轴空轴流叶轮机构由轴空轮毂一、叶片和管道一三部分组成,轴空轴流叶轮机构的轴空轮毂一周向均匀布置开孔,液体可从轮毂中空部分流入叶片所在区域;所述轴空导叶机构由轴空轮毂二、导叶片和管道二三部分组成,轴空导叶机构的轴空轮毂二周向均匀布置开孔,液体可从轮毂中空部分流入导叶片所在区域。The shaft-empty axial-flow impeller mechanism is composed of shaft-empty hub 1, blades and pipes-1. The shaft-empty hub of the shaft-empty axial-flow impeller mechanism is uniformly arranged with holes in the circumferential direction, and the liquid can flow into the area where the blades are located from the hollow part of the hub; The shaft-empty guide vane mechanism is composed of shaft-empty hub 2, guide vanes and pipes 2 and 3. The shaft-empty hub 2 of the shaft-empty guide vane mechanism is uniformly arranged with holes in the circumferential direction, and liquid can flow into the area where the guide vanes are located from the hollow part of the hub. .
在轴空轴流叶轮机构前还安装仿锥面形漏网,仿锥面形漏网弧面圆滑过渡,且仿锥面形漏网出口直径等于空轮毂一内径,仿锥面形漏网的壁面较厚,保证其结构强度。An imitation cone-shaped filter is installed in front of the axial-air axial-flow impeller mechanism. The arc surface of the imitated cone-shaped filter has a smooth transition, and the diameter of the outlet of the imitated cone-shaped filter is equal to the inner diameter of the empty hub. The wall of the imitated cone-shaped filter is thicker. Ensure its structural strength.
本实用新型所述装置还包括一体化支架和螺栓,支撑过渡套管和一体化支架通过焊接组成一体化结构,出水弯管安装在一体化支架上,通过螺栓固定,其中一体化支架与出水弯管的连接部分为环形结构,通过一体化支架和支撑过渡套管对轴空轴流泵的轴空轴流叶轮机构和轴空导叶机构进行双定位,电机固定安装在一体化支架上。The device described in the utility model also includes an integrated bracket and bolts. The supporting transition sleeve and the integrated bracket form an integrated structure through welding. The outlet elbow is installed on the integrated bracket and fixed by bolts, wherein the integrated bracket and the outlet bend The connecting part of the pipe is a ring structure, and the axial hollow axial flow impeller mechanism and the axial hollow guide vane mechanism of the axial hollow axial flow pump are double positioned through the integrated bracket and the supporting transition sleeve, and the motor is fixedly installed on the integrated bracket.
支撑过渡套管与轴空轴流叶轮机构、轴空轴流叶轮机构与轴空导叶机构、轴空导叶机构与出水弯管之间的连接处采用双密封环结构,保证整个鱼友好轴空轴流泵过流部件的无泄漏以及轴空轴流叶轮机构的平稳运行。The joints between the supporting transition sleeve and the shaft-empty axial flow impeller mechanism, the shaft-empty axial flow impeller mechanism and the shaft-empty guide vane mechanism, the shaft-empty guide vane mechanism and the water outlet elbow adopt a double sealing ring structure to ensure that the entire fish-friendly shaft No leakage of the flow-passing parts of the hollow axial flow pump and smooth operation of the axial hollow axial flow impeller mechanism.
轴空轴流叶轮机构与轴空导叶机构轮毂轴空部位半径等于1至2倍的轮毂最大壁厚相等,且轴空轮毂一和轴空轮毂二的轴空部位内径相等,设计时需在保证鱼通过的情况下兼顾其水力效率,对轴空轮毂一和轴空轮毂二的轴空部位内径进行合理取值。The shaft-empty axial-flow impeller mechanism and the shaft-empty guide vane mechanism have the same maximum wall thickness of the hub with a radius equal to 1 to 2 times the hub, and the inner diameters of the shaft-empty parts of the shaft-empty hub 1 and shaft-empty hub 2 are equal. Under the condition of ensuring the passage of fish, taking into account its hydraulic efficiency, the inner diameters of the shaft hollow parts of the shaft hollow hub 1 and the shaft hollow hub 2 are reasonably selected.
本实用新型的有益效果为:The beneficial effects of the utility model are:
(1)轴流叶轮机构通过外置皮带轮带动其旋转,其轮毂部分为中空的,不但增加了液体的过流面积,且给鱼等河海类生物经过轴流泵留了一条通道,且其具有结构简单,可靠性高,易安装等特点。(1) The axial flow impeller mechanism is driven by the external pulley to rotate, and the hub part is hollow, which not only increases the flow area of the liquid, but also leaves a channel for fish and other river and sea creatures to pass through the axial flow pump, and its It has the characteristics of simple structure, high reliability and easy installation.
(2)本实用新型经用户试用,反应效果良好,实用性良好。(2) The utility model has been tested by users, and the response effect is good, and the practicability is good.
附图说明Description of drawings
图1是本实用新型一种鱼友好轴空轴流泵结构原理图。Fig. 1 is a structural principle diagram of a fish-friendly axial hollow axial flow pump of the utility model.
图2是本实用新型一种鱼友好轴空轴流泵结构局部放大图。Fig. 2 is a partially enlarged view of the structure of a fish-friendly axial hollow axial flow pump of the present invention.
图3是本实用新型一种鱼友好轴空轴流泵的轴空轴流叶轮机构结构图。Fig. 3 is a structure diagram of an axial-empty axial-flow impeller mechanism of a fish-friendly axial-air axial-flow pump of the present invention.
图4是本实用新型一种鱼友好轴空轴流泵的轴空导叶机构结构图。Fig. 4 is a structure diagram of a shaft-empty guide vane mechanism of a fish-friendly shaft-empty axial-flow pump of the present invention.
图中:1.进水喇叭管,2.地脚螺栓,3.支撑过渡套管,4.仿锥面形漏网,5.皮带轮一,6.轴空轴流叶轮机构,7.轴空导叶机构,8.一体化支架,9.螺栓,10.出水弯管,11.皮带轮二,12.联轴器,13.传动轴,14.电机,15.皮带,61,轴空轮毂一,62.叶片,63.管道一,71.轴空轮毂二,72.导叶片,73.管道二。In the figure: 1. Water inlet horn pipe, 2. Anchor bolts, 3. Supporting transition sleeve, 4. Imitation cone-shaped leakage screen, 5. Pulley 1, 6. Shaft-air axial-flow impeller mechanism, 7. Shaft-air guide Leaf mechanism, 8. Integrated bracket, 9. Bolt, 10. Water outlet elbow, 11. Pulley 2, 12. Coupling, 13. Transmission shaft, 14. Motor, 15. Belt, 61, Shaft empty wheel hub 1, 62. blade, 63. pipeline one, 71. shaft hollow hub two, 72. guide vane, 73. pipeline two.
具体实施方式detailed description
图1和图2为本实用新型涉及一种鱼友好轴空轴流泵结构原理图,其主要由进水喇叭管1、地脚螺栓2、支撑过渡套管3、仿锥面形漏网4、皮带轮一5、轴空轴流叶轮机构6、轴空导叶机构7、一体化支架8、螺栓9、出水弯管10、皮带轮二11、联轴器12、传动轴13、电机14和皮带15十五部分组成,其中轴空轴流叶轮机构6由轴空轮毂一61、叶片62和管道一63三部分组成,轴空导叶机构7由轴空轮毂二71、导叶片72和管道二73三部分组成,轴流泵主要过流部件进水喇叭管1、支撑过渡套管3、轴空轴流叶轮机构6、轴空导叶机构7和出水弯管10从上到下依次连接安装定位,轴空导叶机构7安装在轴空轴流叶轮机构6和出水弯管10之间,轴空导叶机构7连接通过出水弯管10定位,并固定在出水弯管10上,轴空轴流叶轮机构6通过支撑过渡套管3和轴空导叶机构7进行双定位,并可绕支撑过渡套管3和轴空导叶机构7自由旋转,电机14通过传动轴13和联轴器12带动皮带轮二11的旋转,皮带轮二11通过皮带15带动皮带轮一5和轴空轴流叶轮机构6的旋转。Fig. 1 and Fig. 2 are the schematic diagrams of the structure of a fish-friendly hollow axial flow pump related to the utility model, which mainly consists of a water inlet horn tube 1, anchor bolts 2, supporting transition sleeve 3, imitation cone-shaped leaking net 4, and a pulley 15. Shaft hollow axial flow impeller mechanism 6, shaft hollow guide vane mechanism 7, integrated bracket 8, bolt 9, water outlet elbow 10, pulley 2 11, coupling 12, transmission shaft 13, motor 14 and belt 15 ten Consisting of five parts, the shaft-empty axial-flow impeller mechanism 6 is composed of shaft-empty hub 1 61, blade 62 and pipe 1 63, and the shaft-empty guide vane mechanism 7 is composed of shaft-empty hub 2 71, guide vane 72 and pipe 2 73 3 Partial composition, the main flow parts of the axial flow pump, the water inlet trumpet tube 1, the support transition sleeve 3, the axial hollow axial flow impeller mechanism 6, the axial hollow guide vane mechanism 7 and the water outlet elbow 10 are connected and positioned sequentially from top to bottom, The shaft hollow guide vane mechanism 7 is installed between the shaft hollow axial flow impeller mechanism 6 and the water outlet elbow 10. The shaft hollow guide vane mechanism 7 is connected and positioned through the water outlet elbow 10 and fixed on the water outlet elbow 10. The shaft hollow axial flow The impeller mechanism 6 is double-positioned by supporting the transition sleeve 3 and the shaft-empty guide vane mechanism 7, and can freely rotate around the support transition sleeve 3 and the shaft-empty guide vane mechanism 7. The motor 14 is driven by the transmission shaft 13 and the coupling 12 The rotation of the pulley two 11, the pulley two 11 drives the rotation of the pulley one 5 and the axial flow impeller mechanism 6 through the belt 15.
轴空轴流叶轮机构6的轴空轮毂一61周向均匀布置开孔,液体可从轮毂中空部分流入叶片62所在区域,轴空导叶机构7的轴轴空轮毂二71周向均匀布置开孔,液体可从轮毂中空部分流入导叶片72所在区域。在轴空轴流叶轮机构6前安装仿锥面形漏网4,仿锥面形漏网4弧面圆滑过渡,且仿锥面形漏网4出口直径等于轴空轮毂二71内径,仿锥面形漏网4的壁面较厚,保证其结构强度。The shaft hollow hub 1 61 of the shaft hollow axial flow impeller mechanism 6 is evenly arranged with openings in the circumferential direction, the liquid can flow into the area where the blade 62 is located from the hollow part of the hub, and the shaft hollow hub 2 71 of the shaft hollow guide vane mechanism 7 is evenly arranged circumferentially. Through the hole, the liquid can flow into the region where the guide vane 72 is located from the hollow part of the hub. Install the imitation cone-shaped drain screen 4 before the shaft-empty axial-flow impeller mechanism 6, the imitation cone-shaped drain screen 4 has a smooth transition, and the outlet diameter of the imitation cone-shaped drain screen 4 is equal to the inner diameter of the shaft hollow hub 271, and the imitation cone-shaped drain screen The wall surface of 4 is thicker, guarantees its structural strength.
支撑过渡套管3和一体化支架8通过焊接组成一体化结构,出水弯管10安装在一体化支架8上,通过螺栓9固定,其中一体化支架8与出水弯管10的连接部分为环形结构,通过一体化支架8和支撑过渡套管3对轴空轴流泵的轴空轴流叶轮机构6和轴空导叶机构7进行双定位,电机14固定安装在一体化支架8上。The supporting transition sleeve 3 and the integrated bracket 8 are welded to form an integrated structure. The water outlet elbow 10 is installed on the integrated bracket 8 and fixed by bolts 9. The connecting part of the integrated bracket 8 and the water outlet elbow 10 is a ring structure , through the integrated bracket 8 and the supporting transition sleeve 3, the axial hollow axial flow impeller mechanism 6 and the axial hollow guide vane mechanism 7 of the axial hollow axial flow pump are double positioned, and the motor 14 is fixedly installed on the integrated bracket 8 .
支撑过渡套管3与轴空轴流叶轮机构6、轴空轴流叶轮机构6与轴空导叶机构7、轴空导叶机构7与出水弯管10之间的连接处采用双密封环结构,保证整个鱼友好轴空轴流泵过流部件的无泄漏以及轴空轴流叶轮机构6的平稳运行。The joints between the support transition sleeve 3 and the shaft-empty axial-flow impeller mechanism 6, the shaft-empty axial-flow impeller mechanism 6 and the shaft-empty guide vane mechanism 7, and the shaft-empty guide vane mechanism 7 and the water outlet elbow 10 adopt a double sealing ring structure , to ensure no leakage of the flow-passing parts of the fish-friendly shaft-empty axial-flow pump and the smooth operation of the shaft-empty axial-flow impeller mechanism 6 .
轴空轴流叶轮机构6与轴空导叶机构7轮毂轴空部位半径等于1至2倍的轮毂最大壁厚相等,且轴空轮毂一61和轴空轮毂二71的轴空部位内径相等,设计时需在保证鱼通过的情况下兼顾其水力效率,对轴空轮毂一61和轴空轮毂二71的轴空部位内径进行合理设计。The shaft-empty axial-flow impeller mechanism 6 and the shaft-empty guide vane mechanism 7 have the same maximum wall thickness of the hub with a radius equal to 1 to 2 times the hub, and the inner diameters of the shaft-empty parts of the shaft-empty hub 1 61 and the shaft-empty hub 2 71 are equal, During the design, it is necessary to take into account its hydraulic efficiency while ensuring that fish pass through, and rationally design the inner diameters of the shaft hollow parts of the shaft empty hub one 61 and the shaft empty hub two 71.
Claims (6)
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106015013A (en) * | 2016-07-25 | 2016-10-12 | 江苏大学 | Fish friendly axis-hollow axial flow pump |
CN112576516A (en) * | 2020-12-14 | 2021-03-30 | 扬州大学 | Full tubular pump with novel transmission structure |
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2016
- 2016-07-25 CN CN201620782167.2U patent/CN205841222U/en not_active Withdrawn - After Issue
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106015013A (en) * | 2016-07-25 | 2016-10-12 | 江苏大学 | Fish friendly axis-hollow axial flow pump |
CN106015013B (en) * | 2016-07-25 | 2018-04-24 | 江苏大学 | A kind of fish close friend axis sky axial-flow pump |
CN112576516A (en) * | 2020-12-14 | 2021-03-30 | 扬州大学 | Full tubular pump with novel transmission structure |
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Granted publication date: 20161228 Effective date of abandoning: 20180424 |