CN205838164U - A kind of pressure sensitive adhesive film repair machine - Google Patents
A kind of pressure sensitive adhesive film repair machine Download PDFInfo
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- CN205838164U CN205838164U CN201620765678.3U CN201620765678U CN205838164U CN 205838164 U CN205838164 U CN 205838164U CN 201620765678 U CN201620765678 U CN 201620765678U CN 205838164 U CN205838164 U CN 205838164U
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Abstract
本实用新型公开了一种压敏胶补片机,包括一机架、台面板、双排料拉料器、补片台、双排料支撑台、双排料右光纤传感器、人机智能触屏界面、双排料左传感器、控制双排料拉料光纤传感器、双排料料带、控制吸料补片光纤传感器、自动补片装置、单排料料带、单排料拉料器、多个脚杯、多个摩擦放卷器、多个摩擦收卷器,所述台面板用螺丝连接固定在机架上,所述双排料拉料器上安装了一个控制双排料拉料光纤传感器,所述控制吸料补片光纤传感器安装在所述自动补片装置上。本实用新型有效地解决了现实工业生产中卷料料带出现产品缺失需自动补料的问题,自动化程度高,提高了生产效率,避免了因缺料而要向客户赔款等问题的出现,减少了损失,节约了成本。
The utility model discloses a pressure-sensitive adhesive patching machine, which comprises a frame, a table panel, a double-row material puller, a patch table, a double-row material support platform, a double-row material right optical fiber sensor, a man-machine intelligent touch Screen interface, double row material left sensor, control double row material pulling fiber optic sensor, double row material belt, control suction patch fiber optic sensor, automatic patch device, single row material belt, single row material puller, A plurality of foot cups, a plurality of friction unwinders, and a plurality of friction rewinders, the table panel is fixed on the frame with screws, and a control double-row material puller is installed on the double-row material puller An optical fiber sensor, the optical fiber sensor for controlling the suction patch is installed on the automatic patch device. The utility model effectively solves the problem of automatic replenishment due to the lack of products in the actual industrial production, has a high degree of automation, improves production efficiency, avoids problems such as compensation to customers due to lack of materials, and reduces Reduce losses and save costs.
Description
技术领域technical field
本实用新型涉及一种压敏胶补片机。The utility model relates to a pressure-sensitive adhesive patching machine.
背景技术Background technique
电子产品的生产,在满足工艺要求的前提下,为提高生产效率,产品多采用卷料,而生产的卷料上的产品也可能存在次品或不良品,在经过质检的时候就需要将这些次品或不良品剔出掉,剔出后,卷料就存在缺料的问题。In the production of electronic products, on the premise of meeting the process requirements, in order to improve production efficiency, the products are mostly made of coil materials, and the products on the coil materials may also have defective or defective products, which need to be removed after quality inspection. These defective or defective products are removed, and after removal, there is a problem of material shortage in the roll material.
目前多采用人工方式进行补料,但效率较低,且补料精度不高。At present, manual feeding is mostly used, but the efficiency is low, and the feeding accuracy is not high.
因此,现实生产生活中需要一种补料机,能自动检测缺料同时实现补料功能,因本实用新型卷料料带上的产品为片状压敏胶产品,故该补料机又称压敏胶补片机。Therefore, there is a need for a feeding machine in actual production and life, which can automatically detect the lack of material and realize the feeding function at the same time. Pressure sensitive adhesive patch machine.
发明内容Contents of the invention
本实用新型所要解决的技术问题是提供一种能实现自动检测缺料同时实现补料功能的压敏胶补片机。The technical problem to be solved by the utility model is to provide a pressure-sensitive adhesive patching machine capable of automatically detecting material shortage and simultaneously realizing the function of replenishing material.
本实用新型是通过以下技术方案来实现的:一种压敏胶补片机,包括一机架、台面板、控制双排料拉料光纤传感器、双排料料带、控制吸料补片光纤传感器、单排料料带和一个以上的脚杯,所述机架通过脚杯支撑在地面上,所述台面板用螺丝连接固定在机架上,所述台面板上安装有双排拉料器、补片台、双排料支撑台、人机智能触屏界面、自动补片装置、单排料拉料器、摩擦放卷器以及一个以上的摩擦收卷器;The utility model is realized through the following technical solutions: a pressure-sensitive adhesive patching machine, including a frame, a table panel, a control double-row material pulling fiber sensor, a double-row material belt, and a control suction patch fiber optic Sensor, single-row material belt and more than one foot cup, the frame is supported on the ground through the foot cup, the table panel is fixed on the frame with screws, and double-row pull material is installed on the table panel device, patch table, double-row material support table, man-machine intelligent touch screen interface, automatic patch device, single-row material puller, friction unwinder and more than one friction rewinder;
所述双排料支撑台左右两边分别安装了一个双排料左光纤传感器、一个双排料右光纤传感器,所述控制双排料拉料光纤传感器安装于双排料拉料器上,所述控制吸料补片光纤传感器安装在所述自动补片装置上,用于控制单排料料带上的产品位置,摩擦收卷器、摩擦放卷器均可通过调节摩擦力改变料带的张紧力。A double-row material left optical fiber sensor and a double-row material right optical fiber sensor are respectively installed on the left and right sides of the double-row material support platform, and the double-row material pulling fiber optic sensor is installed on the double-row material puller. The optical fiber sensor for controlling the suction patch is installed on the automatic patch device to control the position of the product on the single discharge material belt. Both the friction winder and the friction unwinder can change the tension of the material belt by adjusting the friction force. Tight force.
作为优选的技术方案,所述单排料料带的摩擦放卷器竖直安装在摩擦收卷器上。As a preferred technical solution, the friction unwinder of the single-row material belt is vertically installed on the friction winder.
作为优选的技术方案,所述单排料拉料器和双排料拉料器均通过伺服电机驱动。As a preferred technical solution, both the single-row material puller and the double-row material puller are driven by servo motors.
作为优选的技术方案,所述自动补片装置包括一块剥料板、一个丝杆滑台,丝杆滑台上安装有一个滑台气缸,滑台气缸上连接有一旋转气缸,旋转气缸上安装有真空吸附装置。As a preferred technical solution, the automatic patching device includes a stripping plate, a screw slide, a slide cylinder is installed on the screw slide, a rotary cylinder is connected to the slide cylinder, and a rotary cylinder is installed on the rotary cylinder. Vacuum suction device.
自动补片装置可用来吸附剥料板剥离的单排料料带上的片状产品,实现剥离、吸附、90度转位、上升下降、搬运产品等多项功能。The automatic patching device can be used to absorb the sheet products on the single-discharge belt stripped by the stripping board, and realize multiple functions such as stripping, adsorption, 90-degree indexing, lifting and lowering, and product handling.
作为优选的技术方案,所述单排料料带以及双排料料带上的产品底部均有胶,补片台安装有真空盒,在补片时,真空盒一方面可以用来吸附补片台上双排料料带使料带平整,保证产品底部的胶不皱。As a preferred technical solution, there is glue on the bottom of the product on the single-row material belt and the double-row material belt, and a vacuum box is installed on the patch table. When patching, the vacuum box can be used to absorb the patch on the one hand. The double-row material belt on the table makes the material belt flat and ensures that the glue on the bottom of the product does not wrinkle.
本实用新型的有益效果是:(1)本实用新型能实现检测到缺料并同时实现补料的功能,补料精度高。The beneficial effects of the utility model are: (1) The utility model can realize the function of detecting the lack of material and realizing the function of feeding at the same time, and the feeding accuracy is high.
(2)本实用新型可通过增加传感器,实现更多排料带补料,具有一定的通用性。(2) The utility model can realize more feeding belts by adding sensors, and has certain versatility.
(3)本使用新型自动化程度高,可实现一人看管多台机,既节约了成本又提高了效率。(3) The new type has a high degree of automation, and one person can take care of multiple machines, which not only saves costs but also improves efficiency.
附图说明Description of drawings
为了更清楚地说明本实用新型实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本实用新型的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the accompanying drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description These are only some embodiments of the utility model, and those skilled in the art can also obtain other drawings based on these drawings without creative work.
图1为本实用新型的整体结构示意图;Fig. 1 is the overall structural representation of the utility model;
图2为本实用新型的自动补片装置的结构示意图;Fig. 2 is the structural representation of automatic patch device of the present utility model;
图3为本实用新型的摩擦放卷器的结构示意图;Fig. 3 is a schematic structural view of the friction unwinder of the present invention;
图4为本实用新型的单排料拉料器的结构示意图。Fig. 4 is a schematic structural view of the single-row material puller of the present invention.
具体实施方式detailed description
本说明书中公开的所有特征,或公开的所有方法或过程中的步骤,除了互相排斥的特征和/或步骤以外,均可以以任何方式组合。All features disclosed in this specification, or steps in all methods or processes disclosed, may be combined in any manner, except for mutually exclusive features and/or steps.
本说明书(包括任何附加权利要求、摘要和附图)中公开的任一特征,除非特别叙述,均可被其他等效或具有类似目的的替代特征加以替换。即,除非特别叙述,每个特征只是一系列等效或类似特征中的一个例子而已。Any feature disclosed in this specification (including any appended claims, abstract and drawings), unless expressly stated otherwise, may be replaced by alternative features which are equivalent or serve a similar purpose. That is, unless expressly stated otherwise, each feature is one example only of a series of equivalent or similar features.
如图1所示,本实用新型的一种压敏胶补片机,包括一机架2、台面板4、双排料拉料器3、补片台5、双排料支撑台6、双排料右光纤传感器7、人机智能触屏界面8、双排料左传感器9、控制双排料拉料光纤传感器10、双排料料带11、控制吸料补片光纤传感器12、自动补片装置13、单排料料带14、单排料拉料器17、一个以上的脚杯1、一个以上的摩擦放卷器15、一个以上的摩擦收卷器16。As shown in Figure 1, a pressure-sensitive adhesive patching machine of the present utility model includes a frame 2, a table panel 4, a double-row material puller 3, a patch table 5, a double-row material support platform 6, a double-row material Discharging right fiber sensor 7, man-machine intelligent touch screen interface 8, double discharge left sensor 9, control double discharge pull fiber sensor 10, double discharge belt 11, control suction patch fiber sensor 12, automatic replenishment Sheet device 13, single-row material belt 14, single-row material puller 17, more than one foot cup 1, more than one friction unwinder 15, and more than one friction winder 16.
所述机架2通过多个脚杯1支撑在地面上,所述台面板4用螺丝连接固定在机架2上,所述台面板4上安装有双排拉料器3、补片台5、双排料支撑台6、人机智能触屏界面8、自动补片装置13、单排料拉料器17、摩擦放卷器15以及多个摩擦收卷器16,所述双排料支撑台6左右两边分别安装了一个双排料左光纤传感器9、一个双排料右光纤传感器7,所述双排料拉料器3上安装了一个控制双排料拉料光纤传感器10,所述控制吸料补片光纤传感器12安装在所述自动补片装置13上,用于控制单排料料带14上的产品位置。The frame 2 is supported on the ground by a plurality of foot cups 1, and the table panel 4 is fixed on the frame 2 with screws, and the table panel 4 is equipped with a double-row puller 3 and a patch table 5 , double-row material support table 6, man-machine intelligent touch screen interface 8, automatic patch device 13, single-row material puller 17, friction unwinder 15 and multiple friction rewinders 16, the double-row material support A double-row material left optical fiber sensor 9 and a double-row material right optical fiber sensor 7 are respectively installed on the left and right sides of the platform 6, and a control double-row material pull fiber sensor 10 is installed on the double-row material puller 3. The optical fiber sensor 12 for controlling the suction patch is installed on the automatic patch device 13 for controlling the position of the product on the single discharge material belt 14 .
如图2所示,本实用新型的自动补片装置,主要包括剥料板18、真空吸附装置19、旋转气缸20、滑台安装板21、丝杆滑台22、滑台气缸23。实现了剥离、吸附、90度转位、上升下降、搬运产品等多项功能。As shown in Figure 2, the automatic patching device of the present utility model mainly includes a material stripping plate 18, a vacuum adsorption device 19, a rotary cylinder 20, a sliding table mounting plate 21, a screw rod sliding table 22, and a sliding table cylinder 23. It realizes multiple functions such as peeling, adsorption, 90-degree indexing, rising and falling, and product handling.
如图3所示,本实用新型的摩擦放卷器,由普通交流电机24驱动,单排、双排料料带都配有6英寸卷筒,卷筒放置于料带靠盘25和料带压盘27之间,因料带靠盘25和料带压盘27可沿装料轴26轴向移动,所以可以放置不同宽度的卷筒从而放置不同宽度的料带,具有一定的通用性,放卷时,感应器29可通过判断感应筒28的位置来反馈料带的拉料情况,以控制料带的放卷速度,另外电机输出轴31和装料轴26之间不是采用直连的方式,摩擦盘30一头与装料轴26通过螺丝连接固定在一起,另一头在周向均布有3个螺纹孔,孔里各放有1个耐磨铜片32,耐磨铜片32与电机主轴31接触,每个耐磨铜片32上装有一个弹簧,弹簧外压住有螺丝,可通过调节螺丝的深度来调节弹簧的弹力从而改变摩擦盘30与电机主轴31之间的最大静摩擦力,也是装料轴26与电机主轴31之间的最大静摩擦力,从而调节放卷的张力。As shown in Figure 3, the friction unwinder of the present utility model is driven by a common AC motor 24, and the single-row and double-row material belts are all equipped with 6-inch reels, and the reels are placed on the material belt by the plate 25 and the material belt Between the pressure plates 27, because the material tape support plate 25 and the material tape pressure plate 27 can move axially along the charging shaft 26, it is possible to place reels of different widths to place material tapes of different widths, which has certain versatility. When unwinding, the sensor 29 can feedback the material tape pulling situation by judging the position of the induction cylinder 28, so as to control the unwinding speed of the material tape. In addition, the motor output shaft 31 and the charging shaft 26 are not directly connected. , one end of the friction disc 30 is connected with the charging shaft 26 by screws, and the other end has 3 threaded holes evenly distributed in the circumferential direction, and a wear-resistant copper sheet 32 is placed in each hole, and the wear-resistant copper sheet 32 and the motor shaft 31 contact, each wear-resistant copper sheet 32 is equipped with a spring, and the spring is pressed against a screw, and the spring force can be adjusted by adjusting the depth of the screw so as to change the maximum static friction force between the friction disc 30 and the motor shaft 31, which is also used to install The maximum static friction between the material shaft 26 and the motor main shaft 31, thereby adjusting the tension of unwinding.
如图4所示,本实用新型的单排料拉料器,伺服电机33为单排料带拉料提供动力,另外因为料带属于塑胶类产品,在持续拉料过程中可能出现挤压起皱现象,导致拉料偏位,为此增加一标准气缸34,使伺服电机33拉单排料料带14每走完一个步距后,标准气缸34就回程一次,使得压轮35与拉料主动轮36分离,从而停止拉料动作,使得料带起皱的部位拥有足够的空间释放,避免下次拉料偏位的产生。同理,双排料拉料器的原理同此。As shown in Figure 4, in the single-row material puller of the present invention, the servo motor 33 provides power for the single-row belt puller. In addition, because the material belt is a plastic product, extrusion may occur during the continuous pulling process. The wrinkle phenomenon causes the material to be pulled out of position. For this reason, a standard cylinder 34 is added to make the servo motor 33 pull the single discharge material belt 14. After each step, the standard cylinder 34 returns once, so that the pressure roller 35 and the material are pulled together. The driving wheel 36 is separated, thereby stopping the material pulling action, so that the wrinkled part of the material belt has enough space to release, so as to avoid the occurrence of material deviation next time. In the same way, the principle of the double-row puller is the same.
本实用新型的工作过程如下:单排料拉料器17拉料,直至控制吸料补片光纤传感器12感应到,此时单排拉料器17停止拉料,双排料拉料器3拉料,待双排料右光纤传感器7、双排料左光纤传感器9中任何一个感应到缺料的情况,此时滑台气缸23推程向下作用,真空吸附装置19与剥料板18上的产品接触并吸附产品,单排料拉料器17开始拉料,此时单排料料带14上的产品在剥料板18的作用下进行剥料,同时丝杆滑台22带动真空吸附装置19右移,实现边吸附边剥料的动作,此过程中丝杆滑台22的速度和单排料拉料器17的速度要匹配,直至剥料完成为止,然后滑台气缸23回程向上作用,旋转气缸20旋转90度,丝杆滑台22带动真空吸附装置19移动至补片台5上相应的料带缺料位置,滑台气缸23推程向下作用,产品补在了缺料位,然后真空吸附装置19破真空,滑台气缸23回程向上作用,旋转气缸20旋转90度复位,丝杆滑台22带动真空吸附装置19回到起始位,如此就完成了压敏胶补片机补片的一个循环。The working process of the present utility model is as follows: the single-row material puller 17 pulls the material until the control suction patch fiber optic sensor 12 senses, at this time the single-row material puller 17 stops pulling the material, and the double-row material puller 3 pulls material, when any one of the double-discharge right optical fiber sensor 7 and the double-discharge left optical fiber sensor 9 senses the shortage of material, at this time, the push stroke of the slide table cylinder 23 acts downward, and the vacuum adsorption device 19 and the stripping plate 18 The product contacts and absorbs the product, and the single-discharge puller 17 starts to pull the material. At this time, the product on the single-discharge belt 14 is stripped under the action of the stripping plate 18, and the screw slide 22 drives the vacuum adsorption The device 19 moves to the right to realize the action of absorbing and stripping the material. During this process, the speed of the screw slide table 22 and the speed of the single-row material puller 17 must match until the material stripping is completed, and then the slide table cylinder 23 returns upward. Function, the rotary cylinder 20 rotates 90 degrees, the screw slide table 22 drives the vacuum adsorption device 19 to move to the corresponding material belt shortage position on the patch table 5, the push stroke of the slide table cylinder 23 acts downward, and the product is replenished in the material shortage position, then the vacuum adsorption device 19 breaks the vacuum, the return stroke of the slide cylinder 23 acts upward, the rotary cylinder 20 rotates 90 degrees to reset, and the screw slide table 22 drives the vacuum adsorption device 19 to return to the initial position, thus completing the pressure-sensitive adhesive repair. A cycle of the chip machine patch.
以上所述,仅为本实用新型的具体实施方式,但本实用新型的保护范围并不局限于此,任何不经过创造性劳动想到的变化或替换,都应涵盖在本实用新型的保护范围之内。因此,本实用新型的保护范围应该以权利要求书所限定的保护范围为准。The above is only a specific embodiment of the utility model, but the scope of protection of the utility model is not limited thereto, and any change or replacement that is not thought of through creative work should be covered within the scope of protection of the utility model . Therefore, the protection scope of the present utility model should be determined by the protection scope defined in the claims.
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107509157A (en) * | 2017-08-31 | 2017-12-22 | 歌尔股份有限公司 | A kind of screen cloth peels off positioner |
| CN108891926A (en) * | 2018-07-02 | 2018-11-27 | 苏州慕尚自动化科技有限公司 | Graphite flake feeding machine |
| CN110280499A (en) * | 2019-08-08 | 2019-09-27 | 深圳市优尼可智能装备有限公司 | 3C auxiliary material detects automatically rejects feeding machine |
| CN116371752A (en) * | 2023-04-26 | 2023-07-04 | 深圳市领略数控设备有限公司 | Die-cut defective product removal device and corresponding removal method |
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2016
- 2016-07-20 CN CN201620765678.3U patent/CN205838164U/en not_active Expired - Fee Related
Cited By (5)
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| CN107509157A (en) * | 2017-08-31 | 2017-12-22 | 歌尔股份有限公司 | A kind of screen cloth peels off positioner |
| CN107509157B (en) * | 2017-08-31 | 2019-09-17 | 歌尔股份有限公司 | A kind of screen cloth removing positioning device |
| CN108891926A (en) * | 2018-07-02 | 2018-11-27 | 苏州慕尚自动化科技有限公司 | Graphite flake feeding machine |
| CN110280499A (en) * | 2019-08-08 | 2019-09-27 | 深圳市优尼可智能装备有限公司 | 3C auxiliary material detects automatically rejects feeding machine |
| CN116371752A (en) * | 2023-04-26 | 2023-07-04 | 深圳市领略数控设备有限公司 | Die-cut defective product removal device and corresponding removal method |
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| C14 | Grant of patent or utility model | ||
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| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20161228 |