CN205832922U - A kind of coalitenessity kiln gas Environmental-protection comprehensive processing system - Google Patents

A kind of coalitenessity kiln gas Environmental-protection comprehensive processing system Download PDF

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CN205832922U
CN205832922U CN201620393542.4U CN201620393542U CN205832922U CN 205832922 U CN205832922 U CN 205832922U CN 201620393542 U CN201620393542 U CN 201620393542U CN 205832922 U CN205832922 U CN 205832922U
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flue gas
coke oven
draft fan
induced draft
medium
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鲍剑
汪浩才
杨军
袁英刚
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Hubei Siboying Environmental Protection Technology Co ltd
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Hubei Siboying Environmental Protection Technology Co Ltd
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Abstract

本实用新型公开了一种低温焦炉烟气环保综合处理系统,包括喷氨格栅、中低温SCR反应器、催化剂、余热回收装置、引风机一、脱硫塔、袋式除尘装置、引风机二和焦炉原烟囱,焦炉烟气出口通过烟气管道与中低温SCR反应器入口相连,焦炉烟气出口与SCR反应器之间设有喷氨格栅,余热回收装置设置在中低温SCR反应器与引风机一之间,通过烟气管道直接相连,引风机一的一端与脱硫塔入口连接,脱硫塔入口位于脱硫塔的一侧下部,脱硫塔出口位于脱硫塔另一侧上部,脱硫塔出口通过烟气管道依次与袋式除尘装置、引风机二和焦炉原烟囱连接。本实用新型根据根据焦炉烟气特点采用中低温SCR脱硝、余热回收、半干法脱硫除尘一体化路线,有效的脱除烟气中的NOx、SO2、粉尘,降低运行费用,提高工作效率、生态环保。

The utility model discloses an environmental protection comprehensive treatment system for low-temperature coke oven flue gas, which comprises an ammonia injection grid, a medium-low temperature SCR reactor, a catalyst, a waste heat recovery device, a first induced draft fan, a desulfurization tower, a bag-type dust removal device, and a second induced draft fan And the original chimney of the coke oven, the coke oven flue gas outlet is connected to the inlet of the medium and low temperature SCR reactor through the flue gas pipe, the ammonia injection grid is installed between the coke oven flue gas outlet and the SCR reactor, and the waste heat recovery device is installed in the medium and low temperature SCR The reactor and the induced draft fan 1 are directly connected through the flue gas pipeline. One end of the induced draft fan 1 is connected to the inlet of the desulfurization tower. The outlet of the tower is connected with the bag type dust removal device, the second induced draft fan and the original chimney of the coke oven in sequence through the flue gas pipeline. According to the characteristics of coke oven flue gas, the utility model adopts the integrated route of medium and low temperature SCR denitrification, waste heat recovery, semi-dry desulfurization and dust removal, effectively removes NOx, SO 2 and dust in the flue gas, reduces operating costs and improves work efficiency ,Eco-friendly.

Description

一种低温焦炉烟气环保综合处理系统A low-temperature coke oven flue gas environmental protection comprehensive treatment system

技术领域technical field

本实用新型涉及工业烟气环保处理的技术领域,具体是一种低温焦炉烟气环保综合处理系统。The utility model relates to the technical field of environmental protection treatment of industrial flue gas, in particular to an environmental protection comprehensive treatment system for low temperature coke oven flue gas.

背景技术Background technique

随着社会的发展,环保越来越受到重视,国家对大气污染物的排放标准有了更严格的要求。由于焦化行业排烟温度较低(250~300℃),传统的中高温SCR脱硝温度要求在300℃以上,因此在脱硝前需提高烟气温度以满足脱硝温度要求。With the development of society, more and more attention has been paid to environmental protection, and the state has stricter requirements on the emission standards of air pollutants. Due to the low exhaust gas temperature in the coking industry (250-300°C), the traditional medium-high temperature SCR denitrification temperature is required to be above 300°C, so the flue gas temperature needs to be increased before denitrification to meet the denitrification temperature requirements.

现有的脱硫方法可分为干法、半干法、湿法三种。干法脱硫效率低,产生的副产物较多,目前基本上无法满足现有的排放标准;湿法脱硫效果最高,越来越广泛的被应用于焦化行业,但会造成二次污染,严重腐蚀设备,耗水量高、占地面积大,投资运行费用高;半干法反应产物为干粉状,不产生二次污染,设备腐蚀问题较轻,其脱硫率在前两者之间。传统工业烟气脱硝一般采用中高温SCR脱硝,由于焦炉烟气温度较低必须先提高烟气温度再进行脱硝。脱硫一般采用湿法脱硫,温度损失较大,净化后的烟气被引至原烟囱排出需额外增加热量以提高烟气温度。The existing desulfurization methods can be divided into three types: dry method, semi-dry method and wet method. Dry desulfurization has low efficiency and produces many by-products, which basically cannot meet the existing emission standards at present; wet desulfurization has the highest effect and is more and more widely used in the coking industry, but it will cause secondary pollution and serious corrosion Equipment, high water consumption, large floor area, high investment and operation costs; semi-dry reaction product is dry powder, no secondary pollution, equipment corrosion problem is relatively light, and its desulfurization rate is between the former two. Traditional industrial flue gas denitrification generally adopts medium and high temperature SCR denitrification. Due to the low temperature of coke oven flue gas, the flue gas temperature must be increased before denitrification. Wet desulfurization is generally used for desulfurization, and the temperature loss is relatively large. When the purified flue gas is led to the original chimney for discharge, additional heat is required to increase the temperature of the flue gas.

目前对于焦化行业来说并没有一个适宜工艺路线既能满足新的环保要求,又能减少投资运行费用。At present, there is no suitable process route for the coking industry that can not only meet the new environmental protection requirements, but also reduce investment and operation costs.

实用新型内容Utility model content

本实用新型的目的在于提供一种低温焦炉烟气环保综合处理系统,以解决上述背景技术中提出的问题。The purpose of the utility model is to provide a low-temperature coke oven flue gas environmental protection comprehensive treatment system to solve the problems raised in the above-mentioned background technology.

为实现上述目的,本实用新型提供如下技术方案:In order to achieve the above object, the utility model provides the following technical solutions:

一种低温焦炉烟气环保综合处理系统,包括喷氨格栅、中低温SCR反应器、催化剂、余热回收装置、引风机一、脱硫塔、袋式除尘装置、引风机二和焦炉原烟囱,焦炉烟气出口通过烟气管道与中低温SCR反应器入口相连,所述焦炉烟气出口与SCR反应器之间设有喷氨格栅,所述中低温SCR反应器内的催化剂采用“2+1”层设计模式,所述余热回收装置设置在中低温SCR反应器与引风机一之间,通过烟气管道直接相连,所述引风机一的一端与脱硫塔入口连接,所述脱硫塔入口位于脱硫塔的一侧下部,脱硫塔出口位于脱硫塔另一侧上部,所述脱硫塔出口通过烟气管道依次与袋式除尘装置、引风机二和焦炉原烟囱连接。A low-temperature coke oven flue gas environmental protection comprehensive treatment system, including ammonia injection grid, medium and low temperature SCR reactor, catalyst, waste heat recovery device, induced draft fan 1, desulfurization tower, bag dust removal device, induced draft fan 2 and the original chimney of coke oven , the coke oven flue gas outlet is connected to the inlet of the medium and low temperature SCR reactor through the flue gas pipeline, and an ammonia injection grid is arranged between the coke oven flue gas outlet and the SCR reactor, and the catalyst in the medium and low temperature SCR reactor adopts "2+1" layer design mode, the waste heat recovery device is set between the medium and low temperature SCR reactor and the induced draft fan 1, and is directly connected through the flue gas pipeline, and one end of the induced draft fan 1 is connected to the inlet of the desulfurization tower, and the The inlet of the desulfurization tower is located at the lower part of one side of the desulfurization tower, and the outlet of the desulfurization tower is located at the upper part of the other side of the desulfurization tower. The outlet of the desulfurization tower is connected with the bag type dust removal device, the second induced draft fan and the original chimney of the coke oven in sequence through the flue gas pipeline.

所述中低温SCR反应器内的催化剂采用“3+1”层设计模式来替代“2+1”层设计模式。The catalyst in the medium and low temperature SCR reactor adopts the "3+1" layer design mode instead of the "2+1" layer design mode.

所述的中低温SCR反应器可处理的焦炉烟气SO2含量小于600mg/Nm3,烟气含尘量小于1000mg/Nm3The SO 2 content of the coke oven flue gas that the medium-low temperature SCR reactor can handle is less than 600 mg/Nm 3 , and the dust content of the flue gas is less than 1000 mg/Nm 3 .

所述的脱硫塔脱硫为半干法脱硫,以CaO为脱硫剂。The desulfurization in the desulfurization tower is semi-dry desulfurization, using CaO as the desulfurizer.

与现有技术相比,本实用新型的有益效果是:Compared with the prior art, the beneficial effects of the utility model are:

1、焦化行业排烟温度较低,采用中低温SCR脱硝技术代替中高温SCR脱硝技术,焦炉烟气进入脱硝反应器前无需加热,因此节约能耗,降低投资运行费用。1. The exhaust gas temperature in the coking industry is relatively low. Medium and low temperature SCR denitrification technology is used instead of medium and high temperature SCR denitrification technology. Coke oven flue gas does not need to be heated before entering the denitration reactor, thus saving energy consumption and reducing investment and operation costs.

2、脱硫脱硝除尘后的烟气引入焦炉原烟囱排放,烟气温度要求在140℃以上,利用半干法脱硫代替焦化行业常用的湿法脱硫,减少温度损失,在引入焦炉原烟囱前无需热备。2. The flue gas after desulfurization, denitrification and dust removal is introduced into the original chimney of the coke oven for discharge, and the temperature of the flue gas is required to be above 140°C. The semi-dry desulfurization method is used instead of the wet desulfurization commonly used in the coking industry to reduce temperature loss. Before being introduced into the original chimney of the coke oven No hot standby is required.

3、半干法脱硫配合布袋除尘相较于传统的湿法脱硫在保证脱硫率的情况下解决设备腐蚀严重、投资运行费用高、热量损失大等问题。3. Compared with traditional wet desulfurization, the semi-dry desulfurization combined with bag dust removal can solve the problems of serious equipment corrosion, high investment and operation costs, and large heat loss while ensuring the desulfurization rate.

4、余热回收装置的设立一方面回收一部分热能,一方面可以通过控制蒸汽压力及产量来控制脱硫塔进口温度,使脱硫塔内温度在较适宜温度范围,提高脱硫效率。4. The establishment of the waste heat recovery device can recover part of the heat energy on the one hand, and on the other hand, it can control the inlet temperature of the desulfurization tower by controlling the steam pressure and output, so that the temperature in the desulfurization tower can be in a more suitable temperature range, and the desulfurization efficiency can be improved.

5、脱硫脱硝余热回收一体化能够有效的脱除烟气中的NOx、SO2、粉尘,降低运行费用,提高工作效率,生态环保。5. The integration of desulfurization and denitrification waste heat recovery can effectively remove NOx, SO 2 , and dust in flue gas, reduce operating costs, improve work efficiency, and be environmentally friendly.

附图说明Description of drawings

图1为低温焦炉烟气环保综合处理系统的结构示意图。Figure 1 is a schematic structural diagram of a low-temperature coke oven flue gas environmental protection comprehensive treatment system.

1:喷氨格栅;2:SCR反应器;3:催化剂;4:余热回收装置;5:引风机;6:脱硫塔;7:袋式除尘装置;8:引风机;9:焦炉原烟囱。1: ammonia injection grid; 2: SCR reactor; 3: catalyst; 4: waste heat recovery device; 5: induced draft fan; 6: desulfurization tower; 7: bag dust removal device; 8: induced draft fan; 9: coke oven chimney.

具体实施方式detailed description

下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.

请参阅图1,本实用新型实施例中,一种低温焦炉烟气环保综合处理系统,包括喷氨格栅1、中低温SCR反应器2、催化剂3、余热回收装置4、引风机一5、脱硫塔6、袋式除尘装置7、引风机二8和焦炉原烟囱9,焦炉烟气出口通过烟气管道与中低温SCR反应器2入口相连,所述焦炉烟气出口与SCR反应器2之间设有喷氨格栅1,所述中低温SCR反应器2内的催化剂3采用两层安装催化剂,一层预留不安装,或者三层安装催化剂,一层预留不安装的模式,即“2+1”层或“3+1”层设计模式。Please refer to Fig. 1, in the embodiment of the utility model, a low-temperature coke oven flue gas environmental protection comprehensive treatment system includes an ammonia injection grid 1, a medium-low temperature SCR reactor 2, a catalyst 3, a waste heat recovery device 4, and an induced draft fan-5 , desulfurization tower 6, bag type dedusting device 7, induced draft fan 2 8 and the original chimney 9 of the coke oven. An ammonia injection grid 1 is arranged between the reactors 2, and the catalyst 3 in the medium and low temperature SCR reactor 2 adopts two layers of catalysts installed, one layer is reserved for non-installation, or three layers of catalysts are installed, and one layer is reserved for non-installation The model, that is, "2+1" layer or "3+1" layer design pattern.

所述余热回收装置4设置在中低温SCR反应器2与引风机一5之间,通过烟气管道直接相连,所述引风机一5的一端与脱硫塔6入口连接,所述脱硫塔6入口位于脱硫塔6的一侧下部,脱硫塔6出口位于脱硫塔6另一侧上部,所述脱硫塔6出口通过烟气管道依次与袋式除尘装置7、引风机二8和焦炉原烟囱9连接。The waste heat recovery device 4 is arranged between the medium and low temperature SCR reactor 2 and the induced draft fan 5, and is directly connected through the flue gas pipeline. One end of the induced draft fan 5 is connected to the inlet of the desulfurization tower 6, and the inlet of the desulfurization tower 6 is It is located at the lower part of one side of the desulfurization tower 6, and the outlet of the desulfurization tower 6 is located at the upper part of the other side of the desulfurization tower 6. The outlet of the desulfurization tower 6 is connected with the bag type dust removal device 7, the induced draft fan 2 8 and the original chimney 9 of the coke oven in sequence through the flue gas pipeline connect.

所述的中低温SCR反应器可处理的焦炉烟气SO2含量小于600mg/Nm3,烟气含尘量小于1000mg/Nm3。中低温SCR脱硝温度要求在180~300℃之间,焦炉烟气温度完全满足该脱硝反应要求,因此减少了烟气加热环节。根据烟气温度梯度在脱硝反应器后设置余热回收以提高能量利用率,The SO 2 content of the coke oven flue gas that the medium-low temperature SCR reactor can handle is less than 600 mg/Nm 3 , and the dust content of the flue gas is less than 1000 mg/Nm 3 . The medium and low temperature SCR denitrification temperature is required to be between 180 and 300°C, and the coke oven flue gas temperature fully meets the denitrification reaction requirements, thus reducing the flue gas heating process. According to the flue gas temperature gradient, waste heat recovery is set after the denitrification reactor to improve energy utilization,

本实用新型根据根据焦炉烟气特点采用中低温SCR脱硝、余热回收、半干法脱硫除尘一体化路线。According to the characteristics of coke oven flue gas, the utility model adopts the integrated route of middle and low temperature SCR denitrification, waste heat recovery, semi-dry desulfurization and dust removal.

所述的脱硫塔6脱硫为半干法脱硫,以CaO为脱硫剂。半干法脱硫配合布袋除尘相较于传统的湿法脱硫在保证脱硫率的情况下解决设备腐蚀严重、投资运行费用高、热量损失大等问题。The desulfurization in the desulfurization tower 6 is semi-dry desulfurization, using CaO as the desulfurizer. Compared with traditional wet desulfurization, the semi-dry desulfurization combined with bag dust removal can solve the problems of serious equipment corrosion, high investment and operation costs, and large heat loss while ensuring the desulfurization rate.

本实用新型的工作原理是:The working principle of the utility model is:

焦炉烟气在烟气管道中与喷氨格栅1内喷入的还原剂气氨均匀混合后,进入中低温SCR反应器2,在催化剂3的作用下将NOx还原为N2和H2O,脱硝后的烟气进入余热回收装置4,利用引风机5将烟气引至脱硫塔6脱硫,脱硫后的烟气中含较多粉尘,因此在脱硫塔6后接布袋除尘装置7将粉尘降至排放标准以下,净化后的烟气由引风机8引至焦炉原烟囱9排放。After the coke oven flue gas is evenly mixed with the reducing agent gas ammonia sprayed into the ammonia injection grid 1 in the flue gas pipe, it enters the medium and low temperature SCR reactor 2, and NOx is reduced to N2 and H2 under the action of the catalyst 3 O, the flue gas after denitrification enters the waste heat recovery device 4, and uses the induced draft fan 5 to lead the flue gas to the desulfurization tower 6 for desulfurization. The flue gas after desulfurization contains more dust, so the bag dust removal device 7 will The dust is reduced to below the discharge standard, and the purified flue gas is led by the induced draft fan 8 to the original chimney 9 of the coke oven for discharge.

气氨由液氨蒸发制取,也可由氨水雾化制取。Gas ammonia is produced by evaporation of liquid ammonia, or by atomization of ammonia water.

对于本领域技术人员而言,显然本实用新型不限于上述示范性实施例的细节,而且在不背离本实用新型的精神或基本特征的情况下,能够以其他的具体形式实现本实用新型。因此,无论从哪一点来看,均应将实施例看作是示范性的,而且是非限制性的,本实用新型的范围由所附权利要求而不是上述说明限定,因此旨在将落在权利要求的等同要件的含义和范围内的所有变化囊括在本实用新型内。不应将权利要求中的任何附图标记视为限制所涉及的权利要求。It is obvious to those skilled in the art that the present invention is not limited to the details of the above exemplary embodiments, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, no matter from all points of view, the embodiments should be regarded as exemplary and non-restrictive, and the scope of the present invention is defined by the appended claims rather than the above description, so it is intended to fall within the scope of the claims All changes within the meaning and range of equivalents of the required elements are included in the present invention. Any reference sign in a claim should not be construed as limiting the claim concerned.

此外,应当理解,虽然本说明书按照实施方式加以描述,但并非每个实施方式仅包含一个独立的技术方案,说明书的这种叙述方式仅仅是为清楚起见,本领域技术人员应当将说明书作为一个整体,各实施例中的技术方案也可以经适当组合,形成本领域技术人员可以理解的其他实施方式。In addition, it should be understood that although this specification is described according to implementation modes, not each implementation mode only contains an independent technical solution, and this description in the specification is only for clarity, and those skilled in the art should take the specification as a whole , the technical solutions in the various embodiments can also be properly combined to form other implementations that can be understood by those skilled in the art.

Claims (2)

1.一种低温焦炉烟气环保综合处理系统,其特征在于,包括喷氨格栅、中低温SCR反应器、催化剂、余热回收装置、引风机一、脱硫塔、袋式除尘装置、引风机二和焦炉原烟囱,焦炉烟气出口通过烟气管道与中低温SCR反应器入口相连,所述焦炉烟气出口与SCR反应器之间设有喷氨格栅,所述余热回收装置设置在中低温SCR反应器与引风机一之间,通过烟气管道直接相连,所述引风机一的一端与脱硫塔入口连接,所述脱硫塔入口位于脱硫塔的一侧下部,脱硫塔出口位于脱硫塔另一侧上部,所述脱硫塔出口通过烟气管道依次与袋式除尘装置、引风机二和焦炉原烟囱连接。1. A low-temperature coke oven flue gas environmental protection comprehensive treatment system, characterized in that it includes ammonia injection grid, medium and low temperature SCR reactor, catalyst, waste heat recovery device, induced draft fan 1, desulfurization tower, bag type dust removal device, induced draft fan The original chimney of Erhe coke oven, the coke oven flue gas outlet is connected to the inlet of the medium and low temperature SCR reactor through the flue gas pipe, the ammonia injection grid is arranged between the coke oven flue gas outlet and the SCR reactor, and the waste heat recovery device It is installed between the medium and low temperature SCR reactor and the induced draft fan 1, and is directly connected through the flue gas pipeline. One end of the induced draft fan 1 is connected to the inlet of the desulfurization tower. It is located on the upper part of the other side of the desulfurization tower, and the outlet of the desulfurization tower is connected with the bag type dust removal device, the second induced draft fan and the original chimney of the coke oven in sequence through the flue gas pipeline. 2.根据权利要求1所述的低温焦炉烟气环保综合处理系统,其特征在于,所述中低温SCR反应器内的催化剂采用“2+1”层设计模式。2. The low-temperature coke oven flue gas environmental protection comprehensive treatment system according to claim 1, characterized in that the catalyst in the medium-low temperature SCR reactor adopts a "2+1" layer design mode.
CN201620393542.4U 2016-05-03 2016-05-03 A kind of coalitenessity kiln gas Environmental-protection comprehensive processing system Expired - Lifetime CN205832922U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109464897A (en) * 2018-10-25 2019-03-15 南京华电节能环保设备有限公司 A comprehensive application system for waste heat recovery of coke oven flue gas desulfurization and denitrification
CN110779344A (en) * 2018-07-11 2020-02-11 河北鸿科碳素有限公司 Method for purifying carbon calcination flue gas for aluminum

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110779344A (en) * 2018-07-11 2020-02-11 河北鸿科碳素有限公司 Method for purifying carbon calcination flue gas for aluminum
CN109464897A (en) * 2018-10-25 2019-03-15 南京华电节能环保设备有限公司 A comprehensive application system for waste heat recovery of coke oven flue gas desulfurization and denitrification
CN109464897B (en) * 2018-10-25 2024-01-26 南京华电节能环保股份有限公司 Comprehensive application system for flue gas desulfurization and denitrification waste heat recovery of coke oven

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