CN205826577U - A kind of universal safety detection equipment of torpedo tank car - Google Patents
A kind of universal safety detection equipment of torpedo tank car Download PDFInfo
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- CN205826577U CN205826577U CN201620800815.2U CN201620800815U CN205826577U CN 205826577 U CN205826577 U CN 205826577U CN 201620800815 U CN201620800815 U CN 201620800815U CN 205826577 U CN205826577 U CN 205826577U
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- tank car
- torpedo tank
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- infrared camera
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Abstract
The utility model discloses the universal safety detection equipment of a kind of torpedo tank car, belong to metallurgy detection apparatus field.This utility model includes running track, infrared camera, actuating unit, host computer and alarm device, runs and is provided with detection track on track, and the both sides of detection track are respectively arranged with support bar, and infrared camera is arranged at the top of support bar；Actuating unit includes fuel tank, reversal valve and hydraulic cylinder, and hydraulic cylinder is connected with fuel tank by reversal valve, and the outfan of hydraulic cylinder is connected with support bar；Being provided with induction installation on detection track, induction installation is used for detecting whether torpedo tank car arrives detection track, and induction installation is connected with infrared camera, and infrared camera is connected with host computer, and alarm device is connected with host computer.This utility model can be common to the torpedo tank car of various height is carried out automatic safe detection, reduces labor intensity, improves the degree of accuracy of torpedo tank car surface temperature detection.
Description
Technical field
This utility model relates to metallurgy detection equipment technical field, more particularly, it relates to a kind of torpedo tank car is logical
Use type security detection equipment.
Background technology
Torpedo tank car, has another name called torpedo type mixed iron car, is a kind of Large Fe water transport transfer device, have that heat loss is little, insulation time
Between long, save the advantage such as the energy, it can store molten iron, to coordinate the interim unbalanced state occurred of ironmaking and steel-making；Meanwhile,
Also replace the mixed iron blast of steel-making and common hot-metal ladle and carriage, the operative employee such as desulfurization, dephosphorization can be completed during Molten Iron Transportation
Sequence, the car body of torpedo tank car, as transport agent, it does not has walking mechanism, outside locomotive engine drive.
Owing to being contained with high temperature liquid iron inside torpedo tank car, therefore the liner of torpedo tank car uses fireproof high-temperature resistant material system
Become, but during life-time service, the liner of torpedo tank car is because alternately being held by chemical erosion, mechanical erosion and rapid heat cycle
Crackle, bulge easily occur, the defect such as come off.When refractory material damage in local is serious and undiscovered, will result in serious
Accident.In order to find the destroyed degree of the liner of torpedo tank car in time, in current industry, common detection method is to work as fish torpedo ladle
Car enters when running track and advance, and the hand-held temperature-measuring gun of testing staff carries out temperature acquisition to torpedo tank car car body, when finding to adopt
Collect to somewhere temperature reach the limit values time, it is necessary to carry out the replacing of torpedo tank car in time.But this detection method labor intensity
Relatively big, and owing to the band of position of manual detection is limited, the problem often occurring detecting not comprehensively, accuracy rate is relatively low.
Through retrieving, number of patent application: 2016100221111, the applying date: on January 14th, 2016, invention and created name is:
The refractory material of a kind of online repairing torpedo tank car impact zone and application thereof, this application case discloses one and repairs fish torpedo ladle online
The refractory material of underbody portion impact zone and application thereof, it is intended to carry out the repairing of torpedo tank car impact zone efficiently.This refractory material
It is made up of bauxite chamotte, Brown Alundum, carborundum, carbonaceous combined binder, ferro-silicon nitride and trickling regulator.This application case
Have only to, in torpedo tank car after molten iron evacuation, at repairing area mechanical hand, appropriate material for repairing be put into impact zone " recessed " shape portion
Position, utilizes torpedo tank car waste heat to make material for repairing the most smooth and level and filling " recessed " shape position, and generation carbon combination simultaneously is allowed to be had
Some strength, the torpedo tank car after repairing can come into operation at once.But this application case is intended to the inner lining material to torpedo tank car
Carry out the most effectively repairing, and the car body temperature of torpedo tank car inconvenience detection automatically, therefore cannot find damage of internal lining feelings in time
Condition.
Utility model content
1. utility model to solve the technical problem that
The purpose of this utility model is to overcome of the prior art above not enough, it is provided that a kind of torpedo tank car general
Type security detection equipment, it is possible to automatically the car body temperature of torpedo tank car is carried out comprehensive safety detection, and can be for difference
The torpedo tank car of height carries out universal detection, significantly reduces labor intensity, improves the detection of torpedo tank car surface temperature
Degree of accuracy, the generation of contingency can be prevented effectively from.
2. technical scheme
For reaching above-mentioned purpose, the technical scheme that this utility model provides is:
A kind of torpedo tank car of the present utility model universal safety detection equipment, including run track, infrared camera,
Actuating unit and host computer, run and be provided with one section of detection track on track, and the both sides of this detection track are respectively arranged with support
Bar, described infrared camera is arranged at the top of this support bar；
Described actuating unit includes fuel tank, reversal valve and hydraulic cylinder, and hydraulic cylinder is connected with fuel tank by reversal valve, hydraulic cylinder
Outfan be connected with support bar；
Being provided with induction installation on described detection track, this induction installation is used for detecting whether torpedo tank car arrives detection rail
Road, described induction installation is connected with infrared camera, and infrared camera is connected with host computer.
It is provided with distance sensing device, this distance in further improving described infrared camera as this utility model
Induction installation is for detecting the distance between infrared camera and torpedo tank car top.
Further improve described induction installation as this utility model and include range sensor I and range sensor
II, wherein range sensor I sails direction in the face of run torpedo tank car on track, and range sensor II is in the face of running on track
Torpedo tank car sail out of direction.
Further improving described induction installation as this utility model is gravity sensor, and described detection track with
Interval is kept between the operation track that two ends are adjacent.
Further improving described induction installation as this utility model is infrared sensing switch.
Further improving described induction installation as this utility model is temperature sensor.
Further improving as this utility model and also include alarm device, this alarm device is connected with host computer.
3. beneficial effect
The technical scheme using this utility model to provide, compared with prior art, has the advantages that
(1) the universal safety detection equipment of a kind of torpedo tank car of the present utility model, uses infrared camera to torpedo
Tank car carries out temperature detection, it is possible to directly displayed the surface temperature distribution of torpedo tank car by host computer, and operator can be directly perceived
Judge the surface heat situation of torpedo tank car, and realize automatic alarm prompting function by alarm device, compared to traditional survey
For temperature rifle detection, accuracy of detection is higher, and testing result is more accurate.
(2) the universal safety detection equipment of a kind of torpedo tank car of the present utility model, by the setting of induction installation, can
To realize the automatic detection to torpedo tank car surface temperature, it is not necessary to the hand-held temperature-measuring gun of operator carries out manual detection, greatly drops
Low labor intensity.
(3) the universal safety detection equipment of a kind of torpedo tank car of the present utility model, infrared camera is arranged on support
Masthead end, support bar is connected with actuating unit, is additionally provided with distance sensing device in infrared camera, and this distance sensing device is used
In the height at detection infrared camera distance torpedo tank car top, this utility model is by this distance sensing device and actuating unit
Be equipped with so that infrared camera matches with torpedo tank car height to be detected all the time, is automatically obtained various differences
The universal detection of the torpedo tank car of height, applied widely, use more flexible.
(4) the universal safety detection equipment of a kind of torpedo tank car of the present utility model, reasonable in design, principle letter
Single, it is simple to promote the use of.
Accompanying drawing explanation
Fig. 1 is structural representation of the present utility model；
Fig. 2 is the left view of Fig. 1；
Fig. 3 is the structural representation of this utility model medium power mechanism；
Fig. 4 is the structural representation of embodiment 1；
Fig. 5 is the structural representation of embodiment 2；
Fig. 6 is testing process block diagram of the present utility model.
Label declaration in schematic diagram: 1, torpedo tank car；2, track is run；3, induction installation；301, range sensor I；
302, range sensor II；4, support bar；5, infrared camera；10, fuel tank；11, reversal valve；12, hydraulic cylinder.
Detailed description of the invention
For further appreciating that content of the present utility model, with embodiment, this utility model is retouched in detail below in conjunction with the accompanying drawings
State.
Embodiment 1
As shown in Figure 1, Figure 2, shown in Fig. 3, Fig. 4 and Fig. 6, the universal safety detection of a kind of torpedo tank car of the present embodiment sets
Standby, including running track 2, infrared camera 5, actuating unit, host computer and alarm device, wherein alarm device and host computer phase
Even, running and be provided with one section of detection track on track 2, this detection track is the detection region of torpedo tank car 1.This detection track
Both sides be respectively arranged with support bar 4, infrared camera 5 is arranged at the top of this support bar 4；Actuating unit include fuel tank 10,
Reversal valve 11 and hydraulic cylinder 12, as it is shown on figure 3, hydraulic cylinder 12 is connected with fuel tank 10 by reversal valve 11, be provided with in fuel tank 10
Motor and kinetic pump, the outfan of hydraulic cylinder 12 is connected with support bar 4；The commutation by reversal valve 11 of this actuating unit, permissible
The outfan controlling hydraulic cylinder 12 carries out stretching out and retracting motion, thus realizes the raising and lowering to support bar 4 and control, finally
Realize the upper-lower height to infrared camera 5 to regulate.
Being provided with induction installation 3 on detection track, this induction installation 3 is used for detecting whether torpedo tank car 1 arrives detection rail
Road, induction installation 3 is connected with infrared camera 5, and infrared camera 5 is connected with host computer.In the present embodiment, induction installation 3 is
Range sensor, as shown in Figure 4, including range sensor I301 and range sensor II302, wherein range sensor I301 face
Sailing direction into run torpedo tank car 1 on track 2, range sensor II302 is in the face of running sailing of torpedo tank car 1 on track 2
From direction.The distance being provided for detecting between itself and torpedo tank car 1 of range sensor thus judge whether torpedo tank car 1 arrives
Reach or leave detection track, when range sensor I301 detects that torpedo tank car 1 sails detection track into, then to infrared camera
5 send signal, and infrared camera 5 automatically turns on detection after receiving signal.What deserves to be explained is, the present embodiment mid-infrared images
Being additionally provided with distance sensing device in 5, this distance sensing device is used for detecting infrared camera 5 apart from torpedo tank car 1 top
Height, this distance sensing device is also adopted by range sensor, and this distance sensing device detects infrared camera 5 and fish torpedo ladle
Distance between car 1 top, thus judging whether is that the torpedo tank car 1 of differing heights sails detection track into, this distance perspective should fill
Put the different range information according to detecting and send signal to actuating unit, the commutation by reversal valve 11 of this actuating unit,
Support bar 4 is risen or fallen control, until infrared camera 5 arrives suitable height so that detection track both sides
The detection range of infrared camera 5 can cover the surface of torpedo tank car 1 comprehensively.The present embodiment by this distance sensing device and
Being equipped with of actuating unit, it is possible to be automatically obtained the universal detection of the torpedo tank car 1 to various differing heights, make infrared taking the photograph
As 5 all the time with torpedo tank car 1 matched to be detected, applied widely, use more flexible, testing result is more accurate
Really.
During torpedo tank car 1 gradually drives through detection track, two infrared cameras 5 surface to torpedo tank car 1
Carry out comprehensive temperature detection, and the synchronizing information detected is transferred to host computer carry out the display of heat picture and temperature value with
Analyze, make operator can tentatively judge surface heat situation and the trouble location of torpedo tank car 1, when the temperature of certain exceeds
During preset temperature range, alarm device starts warning automatically, reminds operator to carry out corresponding torpedo tank car 1 repairing and more
Change.When range sensor II302 detects that torpedo tank car 1 leaves detection track, then send signal to infrared camera 5 and make it
It is automatically switched off, stops the detection to torpedo tank car 1.When next torpedo tank car 1 enters and runs track 2, then repeat above-mentioned inspection
Survey process.
The present embodiment uses infrared camera 5 that torpedo tank car 1 is carried out temperature detection, it is possible to directly displayed by host computer
The surface temperature distribution of torpedo tank car 1, operator can with the surface heat situation of intuitive judgment torpedo tank car 1, and pass through to report to the police
Device realizes automatic alarm prompting function, and for traditional temperature-measuring gun detection, accuracy of detection is higher, and testing result is more
Accurately.
The present embodiment setting by induction installation 3, it is possible to achieve the automatic detection to torpedo tank car 1 surface temperature, nothing
Need the hand-held temperature-measuring gun of operator to carry out manual detection, significantly reduce labor intensity；Secondly, the present embodiment is directly taken the photograph infrared
As 5 tops being arranged on support bar 4, support bar 4 is connected with actuating unit so that the height of infrared camera 5 can basis
The height of torpedo tank car 1 and automatically adjust so that the detection range of two infrared cameras 5 can cover torpedo tank car comprehensively
The surface of 1, breaches the defect that manual detection region is limited, be difficult to complete detection so that testing result is more comprehensively accurate, and
Can be suitably used for the detection of the torpedo tank car 1 of various differing heights, use more flexible.
Embodiment 2
As shown in Figure 1, Figure 2, shown in Fig. 3, Fig. 5 and Fig. 6, the universal safety detection of a kind of torpedo tank car of the present embodiment sets
Standby, its basic structure is with embodiment 1, except that induction installation 3 is gravity sensor in the present embodiment, and as it is shown in figure 5,
Detecting in the present embodiment and keep interval between the adjacent operation track 2 of track and two ends, this gravity sensor is by detection rail
The detection of the gravitation information that road is born and judge whether torpedo tank car 1 arrives or leave this detection track.Will detection track with
Between the operation track 2 that two ends are adjacent, interval is set, after making the torpedo tank car 1 holding high temperature liquid iron sail detection track into, fish
The gravity of thunder tank car 1 can be born by detection track completely, further ensures the accuracy of gravity sensor testing result.When
After gravity sensor detects that torpedo tank car 1 sails detection track into, then sending signal to infrared camera 5, infrared camera 5 connects
Detection is automatically turned on after receiving signal；And the distance sensing device in infrared camera 5 is detecting infrared camera 5 and torpedo
After distance between tank car 1 top, sending signal to actuating unit, the commutation by reversal valve 11 of this actuating unit, to support
Bar 4 carries out rising or falling control, until infrared camera 5 arrives suitable height so that detection the infrared of track both sides is taken the photograph
Detection range as 5 can cover the surface of torpedo tank car 1 comprehensively.The detection track phase is gradually driven through at torpedo tank car 1
Between, two infrared cameras 5 carry out comprehensive temperature detection to the surface of torpedo tank car 1, and are passed by the synchronizing information detected
It is defeated by host computer and carries out heat picture and the display of temperature value and analysis, make operator can tentatively judge the surface of torpedo tank car 1
Heat condition and trouble location, when the temperature of certain is beyond preset temperature range, alarm device starts warning automatically, reminds
Corresponding torpedo tank car 1 is repaired and is changed by operator.When gravity sensor detects that torpedo tank car 1 leaves detection rail
During road, then send signal to infrared camera 5 and make it be automatically switched off, stop the detection to torpedo tank car 1.When next fish torpedo ladle
Car 1 enters when running track 2, then repeat above-mentioned detection process.
In the present embodiment, gravity sensor arranges the nothing can also avoided the torpedo tank car 1 not holding high temperature liquid iron
Effect detection, whether torpedo tank car 1 holds its gravitation information gap great disparity of high temperature liquid iron, when not having in the car body of torpedo tank car 1
When holding high temperature liquid iron, its gravity value is less, and after gravity sensor detects its gravitation information, infrared camera 5 can't be certainly
Dynamic opening, only when being contained with high temperature liquid iron in torpedo tank car 1, when its gravity value reaches in certain limit, infrared camera 5 is
Can automatically turn on according to the gravitation information that gravity sensor detects and detect.Therefore, the setting of gravity sensor makes red
Whether outer photographic head 5 can hold high temperature liquid iron and selectively unlocking according to torpedo tank car 1, is prevented effectively from invalid detection, improves
Accuracy in detection.
Embodiment 3
As shown in Figure 1, Figure 2, shown in Fig. 3 and Fig. 6, the universal safety detection equipment of a kind of torpedo tank car of the present embodiment, its
Basic structure with embodiment 1, except that, in the present embodiment, induction installation 3 is infrared sensing switch, and infrared sensing switch is
A kind of automatic control switch based on infrared induction technology, the infrared heat distributed by sensing torpedo tank car 1 is judged
Whether torpedo tank car 1 sails into or sails out of detection track, when detecting that torpedo tank car 1 sails detection track into, detects track both sides
Infrared camera 5 automatically turn on detection, and under the driving of actuating unit, arrive suitably height, two infrared cameras 5
The surface of torpedo tank car 1 is carried out comprehensive temperature detection, and the synchronizing information detected is transferred to host computer carries out thermal map
Picture and the display of temperature value and analysis, make operator can tentatively judge surface heat situation and the trouble location of torpedo tank car 1,
When the temperature of certain is beyond preset temperature range, alarm device starts warning automatically, reminds operator to corresponding fish
Thunder tank car 1 is repaired and is changed.When infrared sensing switch detects that torpedo tank car 1 leaves detection track, then take the photograph to infrared
As a 5 transmission signal makes it be automatically switched off, stop the detection to torpedo tank car 1.Track is run when next torpedo tank car 1 enters
When 2, then repeat above-mentioned detection process.Similarly, the setting of infrared sensing switch can also be prevented effectively from not holding high temperature
The invalid detection of the torpedo tank car 1 of molten iron, improves accuracy in detection.
Embodiment 4
As shown in Figure 1, Figure 2, shown in Fig. 3 and Fig. 6, the universal safety detection equipment of a kind of torpedo tank car of the present embodiment, its
Basic structure with embodiment 1, except that, in the present embodiment, induction installation 3 is temperature sensor, holds in torpedo tank car 1
When having high temperature liquid iron, torpedo tank car 1 surface temperature is higher, and to surrounding enviroment radiations heat energy so that it is ambient air temperature is
Rise, by detection ambient temperature, temperature sensor then judges whether torpedo tank car 1 sails into or sail out of detection track.Work as detection
To torpedo tank car 1 sail detection track into time, the infrared camera 5 of detection track both sides automatically turns on, and driving at actuating unit
Dynamic lower arrival suitably height, two infrared cameras 5 carry out comprehensive temperature detection to the surface of torpedo tank car 1, and will inspection
The synchronizing information measured is transferred to host computer and carries out heat picture and the display of temperature value and analysis, makes operator tentatively to judge
The surface heat situation of torpedo tank car 1 and trouble location, when the temperature of certain is beyond preset temperature range, alarm device is certainly
Dynamic startup is reported to the police, and reminds operator that corresponding torpedo tank car 1 is repaired and changed.When temperature sensor detects torpedo
When tank car 1 leaves detection track, then send signal to infrared camera 5 and make it be automatically switched off, stop the inspection to torpedo tank car 1
Survey.When next torpedo tank car 1 enters and runs track 2, then repeat above-mentioned detection process.Similarly, the setting of temperature sensor
Put the invalid detection can also being prevented effectively from the torpedo tank car 1 not holding high temperature liquid iron, improve accuracy in detection.
Schematically being described this utility model and embodiment thereof above, this description does not has restricted, accompanying drawing
Shown in be also one of embodiment of the present utility model, actual structure is not limited thereto.So, if this area
Those of ordinary skill enlightened by it, creating in the case of objective without departing from this utility model, designing without creative
The frame mode similar to this technical scheme and embodiment, all should belong to protection domain of the present utility model.
Claims (7)
1. the universal safety detection equipment of a torpedo tank car, it is characterised in that: include running track (2), infrared camera
(5), actuating unit and host computer, run and be provided with one section of detection track on track (2), the both sides of this detection track are respectively provided with
Support bar (4), described infrared camera (5) is had to be arranged at the top of this support bar (4)；
Described actuating unit includes fuel tank (10), reversal valve (11) and hydraulic cylinder (12), and hydraulic cylinder (12) passes through reversal valve (11)
Being connected with fuel tank (10), the outfan of hydraulic cylinder (12) is connected with support bar (4)；
Being provided with induction installation (3) on described detection track, this induction installation (3) is used for detecting whether torpedo tank car (1) arrives
Detection track, described induction installation (3) is connected with infrared camera (5), and infrared camera (5) is connected with host computer.
The universal safety detection equipment of a kind of torpedo tank car the most according to claim 1, it is characterised in that: described infrared
Photographic head is provided with distance sensing device in (5), and this distance sensing device is used for detecting infrared camera (5) and torpedo tank car
(1) distance between top.
The universal safety detection equipment of a kind of torpedo tank car the most according to claim 2, it is characterised in that: described sensing
Device (3) includes range sensor I (301) and range sensor II (302), and wherein range sensor I (301) is in the face of running rail
The upper torpedo tank car (1) in road (2) sail direction into, range sensor II (302) is in the face of running the upper torpedo tank car (1) of track (2)
Sail out of direction.
The universal safety detection equipment of a kind of torpedo tank car the most according to claim 2, it is characterised in that: described sensing
Device (3) is gravity sensor, and keeps interval between the adjacent operation track (2) of described detection track and two ends.
The universal safety detection equipment of a kind of torpedo tank car the most according to claim 2, it is characterised in that: described sensing
Device (3) is infrared sensing switch.
The universal safety detection equipment of a kind of torpedo tank car the most according to claim 2, it is characterised in that: described sensing
Device (3) is temperature sensor.
The universal safety detection equipment of a kind of torpedo tank car the most according to claim 1 and 2, it is characterised in that: also wrap
Including alarm device, this alarm device is connected with host computer.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620800815.2U CN205826577U (en) | 2016-07-27 | 2016-07-27 | A kind of universal safety detection equipment of torpedo tank car |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620800815.2U CN205826577U (en) | 2016-07-27 | 2016-07-27 | A kind of universal safety detection equipment of torpedo tank car |
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| CN205826577U true CN205826577U (en) | 2016-12-21 |
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| CN201620800815.2U Active CN205826577U (en) | 2016-07-27 | 2016-07-27 | A kind of universal safety detection equipment of torpedo tank car |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110333692A (en) * | 2019-07-04 | 2019-10-15 | 南京农业大学 | The automatic monitoring diagnosis system of pig fever based on thermal infrared |
-
2016
- 2016-07-27 CN CN201620800815.2U patent/CN205826577U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110333692A (en) * | 2019-07-04 | 2019-10-15 | 南京农业大学 | The automatic monitoring diagnosis system of pig fever based on thermal infrared |
| CN110333692B (en) * | 2019-07-04 | 2021-09-21 | 南京农业大学 | Pig heating automatic monitoring and diagnosis system based on thermal infrared |
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