CN205823469U - A kind of cylinder of motorcycle engine assembly - Google Patents
A kind of cylinder of motorcycle engine assembly Download PDFInfo
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- CN205823469U CN205823469U CN201620479140.6U CN201620479140U CN205823469U CN 205823469 U CN205823469 U CN 205823469U CN 201620479140 U CN201620479140 U CN 201620479140U CN 205823469 U CN205823469 U CN 205823469U
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- cylinder head
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T10/00—Road transport of goods or passengers
- Y02T10/10—Internal combustion engine [ICE] based vehicles
- Y02T10/12—Improving ICE efficiencies
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Abstract
Description
技术领域technical field
本实用新型涉及摩托车发动机,尤其涉及摩托车双缸发动机气缸头结构改进,属于摩托车气缸头技术领域。The utility model relates to a motorcycle engine, in particular to the improvement of the cylinder head structure of a motorcycle double-cylinder engine, and belongs to the technical field of the motorcycle cylinder head.
背景技术Background technique
气缸头是摩托车发动机非常重要的关键零件之一,其作用是形成气缸的工作容积和为活塞运动导向,在高温、高压、润滑不良、交变载荷和腐蚀等条件下工作。在气缸头上设有用于进排气的进气道、排气道,同时气缸头上还安装有用于安装摇臂的摇臂支架和点火用火花塞等。为增加冷却面积,保证散热充分,在其外表面铸有许多散热片,并有大量的支撑筋。对于大排量的双缸发动机气缸头而言,要求发动机紧凑性好,以便于发动机在车架上的布置,然而基于散热而设计的散热片与结构紧凑性形成了一对矛盾,散热片会使发动机整体尺寸增大,对安装布置不利。如果减小散热片尺寸,虽然对结构紧凑性有帮助,但散热会受到影响。同时,现有的双缸发动机气缸头结构比较复杂,铸造难度很大。由于是双缸发动机,凸轮轴比较长,这也给凸轮轴的安装带来了困难。The cylinder head is one of the very important key parts of the motorcycle engine. Its function is to form the working volume of the cylinder and guide the movement of the piston. It works under the conditions of high temperature, high pressure, poor lubrication, alternating load and corrosion. The cylinder head is provided with intake and exhaust passages for intake and exhaust. At the same time, the cylinder head is also equipped with a rocker arm bracket for installing a rocker arm and a spark plug for ignition. In order to increase the cooling area and ensure sufficient heat dissipation, many heat sinks are cast on its outer surface, and there are a large number of supporting ribs. For the cylinder head of a large-displacement twin-cylinder engine, the engine is required to be compact so as to facilitate the arrangement of the engine on the frame. The overall size of the engine is increased, which is unfavorable to the installation arrangement. If the size of the heat sink is reduced, although it is helpful for the compactness of the structure, the heat dissipation will be affected. At the same time, the structure of the cylinder head of the existing twin-cylinder engine is relatively complicated, and casting is very difficult. Because it is a twin-cylinder engine, the camshaft is relatively long, which also brings difficulties to the installation of the camshaft.
实用新型内容Utility model content
针对现有技术存在的上述不足,本实用新型的目的在于提供一种同时兼具结构紧凑、散热良好且易加工的摩托车发动机气缸头总成。In view of the above-mentioned deficiencies in the prior art, the purpose of this utility model is to provide a motorcycle engine cylinder head assembly with compact structure, good heat dissipation and easy processing.
为了实现上述目的,本实用新型采用的技术方案如下:In order to achieve the above object, the technical scheme adopted by the utility model is as follows:
一种摩托车发动机气缸头总成,包括气缸头本体、摇臂支架和凸轮轴,在气缸头本体下表面设有左右两弧形凹坑以形成两燃烧室,在气缸头本体上设有与两燃烧室一一对应的进气道、排气道和火花塞;在位于两燃烧室之间的气缸头本体中部设有上端贯通的链条腔;所述气缸头本体和摇臂支架分别铸造成型,摇臂支架通过螺栓固定安装在气缸头本体上表面;在气缸头本体上表面和摇臂支架下表面分别设有对应的弧形槽,所述凸轮轴安装在上下弧形槽合围形成圆形通道中并横于链条腔正上方。本结构将气缸头本体和摇臂支架分别铸造再组装为一体,减小了铸造难度,同时也便于凸轮轴的安装。A cylinder head assembly of a motorcycle engine, including a cylinder head body, a rocker arm bracket and a camshaft, two left and right arc-shaped pits are arranged on the lower surface of the cylinder head body to form two combustion chambers, and the cylinder head body is provided with a The two combustion chambers correspond to the intake port, exhaust port and spark plug; in the middle of the cylinder head body located between the two combustion chambers, there is a chain cavity through which the upper end is connected; the cylinder head body and the rocker arm bracket are cast separately, The rocker arm bracket is fixed on the upper surface of the cylinder head body by bolts; corresponding arc-shaped grooves are respectively provided on the upper surface of the cylinder head body and the lower surface of the rocker arm bracket, and the camshaft is installed on the upper and lower arc-shaped grooves to form a circular channel Centered and crossed directly above the chain cavity. In this structure, the cylinder head body and the rocker arm bracket are separately cast and then assembled into one body, which reduces the difficulty of casting and facilitates the installation of the camshaft.
在气缸头本体内位于两燃烧室上方各设有水腔,两水腔位于链条腔左右两侧,在气缸头本体下表面位于每个燃烧室周围设有若干进水口,进水口分别通过水道与各自所在侧的水腔连通;在气缸头本体侧面中部设有出水口,两水腔分别通过水道与同一个出水口连通。本气缸头总成改现有的风冷为水冷,减小了散热片的尺寸,结构紧凑,同时冷却效果更好。利用同一个出水口引出冷却液,进一步使结构紧凑。In the cylinder head body, there are water chambers located above the two combustion chambers. The two water chambers are located on the left and right sides of the chain chamber. On the lower surface of the cylinder head body, there are several water inlets around each combustion chamber. The water inlets pass through water channels and The water cavities on the respective sides are connected; a water outlet is provided in the middle of the side of the cylinder head body, and the two water cavities are respectively connected to the same water outlet through water channels. The cylinder head assembly changes the existing air cooling to water cooling, reduces the size of the heat sink, has a compact structure, and has better cooling effect at the same time. The same water outlet is used to lead out the coolant, which further makes the structure more compact.
所述出水口、两燃烧室的进气道位于气缸头本体同一侧;两燃烧室的排气道位于与进气道对应的气缸头本体另一侧,两燃烧室的排气道出口分开呈八字形布设。The water outlets and the intake passages of the two combustion chambers are located on the same side of the cylinder head body; the exhaust passages of the two combustion chambers are located on the other side of the cylinder head body corresponding to the intake passages, and the outlets of the exhaust passages of the two combustion chambers are separated in the form of Figure 8 layout.
所述气缸头本体采用低压铸造,这样燃烧室具有粗糙表面,能够增大燃烧室表面积,更好地保证燃油雾化效果。The cylinder head body adopts low-pressure casting, so that the combustion chamber has a rough surface, which can increase the surface area of the combustion chamber and better ensure the fuel atomization effect.
总之,改进后的本实用新型摩托车发动机气缸头总成,不但结构紧凑,便于在摩托车整车上的布置,而且具有良好的散热效果,通过分体铸造再组装的方式,使得气缸头自身易加工,同时也利于凸轮轴的安装。In a word, the improved motorcycle engine cylinder head assembly of the utility model not only has a compact structure, is convenient to be arranged on the motorcycle vehicle, but also has a good heat dissipation effect. Through separate casting and reassembly, the cylinder head itself Easy to process, but also conducive to the installation of the camshaft.
附图说明Description of drawings
图1-本实用新型摩托车发动机气缸头总成纵向剖面图。Fig. 1 - the longitudinal sectional view of the motorcycle engine cylinder head assembly of the utility model.
图2-本实用新型摩托车发动机气缸头总成俯视图。Fig. 2 - the top view of the motorcycle engine cylinder head assembly of the utility model.
图3-本实用新型摩托车发动机气缸头总成横向剖面图。Fig. 3 - the transverse sectional view of the motorcycle engine cylinder head assembly of the utility model.
具体实施方式detailed description
下面结合附图对本实用新型作进一步详细说明。Below in conjunction with accompanying drawing, the utility model is described in further detail.
参见图1-图3,从图上可以看出,本实用新型摩托车发动机气缸头总成为双缸发动机气缸头,包括气缸头本体1、摇臂支架2和凸轮轴3,在气缸头本体1下表面设有左右两弧形凹坑以形成两燃烧室4,在气缸头本体1上设有与两燃烧室一一对应的进气道5、排气道6和火花塞7。在位于两燃烧室之间的气缸头本体1中部设有上端贯通的链条腔8。为了减小铸造难度,所述气缸头本体1和摇臂支架2分别铸造成型,然后再将摇臂支架2通过螺栓9固定安装在气缸头本体1上表面。为了安装凸轮轴,在气缸头本体上表面和摇臂支架下表面分别设有对应的弧形槽,所述凸轮轴安装在上下弧形槽合围形成圆形通道中并横于链条腔正上方。本实用新型将气缸头本体1和摇臂支架2分别铸造再组装为一体,使整体较复杂的铸件通过分别设计加工而得以简化,减小了铸造难度,同时也便于凸轮轴的安装。Referring to Fig. 1-Fig. 3, as can be seen from the figure, the utility model motorcycle engine cylinder head assembly is a double-cylinder engine cylinder head, including cylinder head body 1, rocker arm bracket 2 and camshaft 3, in cylinder head body 1 The lower surface is provided with two left and right arc-shaped pits to form two combustion chambers 4, and the cylinder head body 1 is provided with an intake port 5, an exhaust port 6 and a spark plug 7 corresponding to the two combustion chambers. In the middle of the cylinder head body 1 between the two combustion chambers, there is a chain cavity 8 through which the upper end passes. In order to reduce casting difficulty, the cylinder head body 1 and the rocker arm bracket 2 are respectively casted, and then the rocker arm bracket 2 is fixedly installed on the upper surface of the cylinder head body 1 by bolts 9 . In order to install the camshaft, the upper surface of the cylinder head body and the lower surface of the rocker arm bracket are respectively provided with corresponding arc-shaped grooves, and the camshaft is installed in the circular passage formed by the upper and lower arc-shaped grooves and is transverse to the chain cavity. The utility model separately casts the cylinder head body 1 and the rocker arm bracket 2 and then assembles them into one body, which simplifies the overall complex castings through separate design and processing, reduces the difficulty of casting, and also facilitates the installation of the camshaft.
为了能够使散热片尺寸减小以使结构更加紧凑,同时又不降低散热效果,本实用新型在气缸头本体1内位于两燃烧室4上方各设有一个水腔10,两水腔10位于链条腔8左右两侧,在气缸头本体1下表面位于每个燃烧室周围设有若干(实施例为6个)进水口11,进水口11分别通过水道与各自所在侧的水腔10连通,进水口与气缸体上表面的冷却水出水口对应。在气缸头本体1侧面中部设有出水口12,两水腔10分别通过水道与同一个出水口12连通。本气缸头总成改现有的风冷为水冷,不但可以减小散热片的尺寸,使得结构紧凑,同时在冷却水和散热片的共同作用下,冷却效果更好。另外,利用同一个出水口引出冷却液,进一步使结构紧凑。In order to reduce the size of the heat sink to make the structure more compact without reducing the heat dissipation effect, the utility model is provided with a water chamber 10 above the two combustion chambers 4 in the cylinder head body 1, and the two water chambers 10 are located on the chain On the left and right sides of the chamber 8, several (six in the embodiment) water inlets 11 are provided on the lower surface of the cylinder head body 1 around each combustion chamber. The water port corresponds to the cooling water outlet on the upper surface of the cylinder block. A water outlet 12 is provided in the middle of the side surface of the cylinder head body 1, and the two water chambers 10 communicate with the same water outlet 12 through water channels respectively. The cylinder head assembly changes the existing air cooling to water cooling, which can not only reduce the size of the cooling fins and make the structure compact, but also have a better cooling effect under the joint action of the cooling water and the cooling fins. In addition, the same water outlet is used to lead out the cooling liquid, which further makes the structure more compact.
所述出水口12、两燃烧室的进气道5位于气缸头本体1同一侧;两燃烧室的排气道6位于与进气道对应的气缸头本体1另一侧,两燃烧室的排气道6出口分开呈八字形布设。进气道所在侧的气缸头由于进入的空气为常温空气,同时具有风冷效果,故温度相对较低,而通过冷却循环出来的冷却水温度升高,将出水口布置在与进气道同一侧,这样可以确保冷却效果的均匀一致。The water outlet 12 and the intake passage 5 of the two combustion chambers are located on the same side of the cylinder head body 1; the exhaust passages 6 of the two combustion chambers are located on the other side of the cylinder head body 1 corresponding to the intake passage, and the exhaust passages of the two combustion chambers are located on the other side of the cylinder head body 1 corresponding to the intake passage. The outlets of the air passage 6 are arranged separately in a figure-eight shape. The cylinder head on the side where the intake port is located has a relatively low temperature because the air entering it is normal-temperature air and has an air-cooling effect, and the temperature of the cooling water coming out through the cooling cycle rises, so the water outlet is arranged at the same place as the intake port. side, which ensures an even and consistent cooling effect.
所述气缸头本体1采用低压铸造,这样燃烧室具有粗糙表面,从微观来说就在表面形成许多细小突起,能够增大燃烧室表面积,更好地保证燃油雾化效果。同时气缸头本体下表面与燃烧室之间通过圆弧过渡,较现有的45°倒角更能够避免应力集中。The cylinder head body 1 adopts low-pressure casting, so that the combustion chamber has a rough surface, and microscopically, many small protrusions are formed on the surface, which can increase the surface area of the combustion chamber and better ensure the fuel atomization effect. At the same time, the lower surface of the cylinder head body and the combustion chamber are transitioned through a circular arc, which can avoid stress concentration more than the existing 45° chamfer.
总之,改进后的本实用新型摩托车发动机气缸头总成,不但结构紧凑,便于在摩托车整车上的布置,而且具有良好的散热效果。通过分体铸造再组装的方式,使得气缸头自身易加工,同时也利于凸轮轴的安装。In a word, the improved motorcycle engine cylinder head assembly of the utility model not only has a compact structure, is convenient to be arranged on the whole motorcycle, but also has a good heat dissipation effect. The method of separate casting and reassembly makes the cylinder head itself easy to process, and also facilitates the installation of the camshaft.
本实用新型的上述实施例仅仅是为说明本实用新型所作的举例,而并非是对本实用新型的实施方式的限定。对于所属领域的普通技术人员来说,在上述说明的基础上还可以做出其他不同形式的变化和变动。这里无法对所有的实施方式予以穷举。凡是属于本实用新型的技术方案所引申出的显而易见的变化或变动仍处于本实用新型的保护范围之列。The above-mentioned embodiments of the utility model are only examples for illustrating the utility model, rather than limiting the implementation of the utility model. For those of ordinary skill in the art, other variations and modifications in various forms can be made on the basis of the above description. All the implementation manners cannot be exhaustively listed here. All obvious changes or variations derived from the technical solutions of the utility model are still within the scope of protection of the utility model.
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105840336A (en) * | 2016-05-24 | 2016-08-10 | 力帆实业(集团)股份有限公司 | Cylinder head assembly of motorcycle engine |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105840336A (en) * | 2016-05-24 | 2016-08-10 | 力帆实业(集团)股份有限公司 | Cylinder head assembly of motorcycle engine |
| CN105840336B (en) * | 2016-05-24 | 2019-05-03 | 力帆实业(集团)股份有限公司 | Motorcycle engine cylinder head assembly |
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