CN205819256U - A kind of liftable sidesway travelling bogie - Google Patents
A kind of liftable sidesway travelling bogie Download PDFInfo
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- CN205819256U CN205819256U CN201620331053.6U CN201620331053U CN205819256U CN 205819256 U CN205819256 U CN 205819256U CN 201620331053 U CN201620331053 U CN 201620331053U CN 205819256 U CN205819256 U CN 205819256U
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Abstract
本实用新型是一种可升降侧移运输小车，其包括装在小车车体上的升降装置(2)，以及剪叉伸缩装置(6)。本实用新型主要采用电控方式，通过步进电机给丝杠机构，剪叉伸缩传动机构提供动力，精确控制电机转数来完成货物的升降和侧移作业；其中，步进电机将动力输送给丝杠机构，通过丝杠螺母在丝杠上的移动实现剪叉机构的伸缩传动，从而实现所移送货物水平侧移的目的，另一方面，升降杆的伸缩采用电机提供动力，从而实现货物的升降运动目的。本实用新型具有结构简单，可伸缩并且侧移距离可变，运动稳定，控制精准等优点，能够高效完成货物的升降侧移，适用于各类小型货仓的货物移送领域。
The utility model relates to a lifting and side-moving transport trolley, which comprises a lifting device (2) mounted on the trolley body and a scissor telescopic device (6). The utility model mainly adopts the electric control method, provides power to the lead screw mechanism and the scissors telescopic transmission mechanism through the stepping motor, and accurately controls the number of revolutions of the motor to complete the lifting and side shifting operations of the goods; wherein, the stepping motor transmits power to the The lead screw mechanism realizes the telescopic transmission of the scissor mechanism through the movement of the lead screw nut on the lead screw, so as to realize the horizontal movement of the goods being transferred. Lifting movement purpose. The utility model has the advantages of simple structure, scalability, variable lateral distance, stable movement, precise control, etc., can efficiently complete the lifting and lateral movement of goods, and is suitable for the field of goods transfer in various small warehouses.
Description
技术领域technical field
本实用新型涉及机械设计技术领域，特指是一种可升降侧移运输小车。The utility model relates to the technical field of mechanical design, in particular to a lifting and side-moving transport trolley.
背景技术Background technique
在日常生活生产中，由于货架的高度过高及货物过重等因素会对货物的移送造成很多的不便，大型的运货设备在狭小的工作空间内无法高效率且低成本地完成各项移送作业。In daily production, due to factors such as the height of the shelf and the weight of the goods, it will cause a lot of inconvenience to the transfer of the goods. Large-scale cargo transportation equipment cannot complete various transfers efficiently and at low cost in a small working space. Operation.
发明内容Contents of the invention
本实用新型所要解决的技术问题是：提供一种操作简单和造价低的可升降侧移运输小车，该小车能够智能称重，并且人性化的实现货物的升降和侧移，升降高度和水平侧移长度可调。The technical problem to be solved by the utility model is: to provide a lifting and side-moving transport trolley with simple operation and low cost. Adjustable shift length.
本实用新型解决其技术问题采用的技术方案是：包括装在小车车体上的升降装置，以及剪叉伸缩装置。The technical scheme adopted by the utility model to solve its technical problems is: comprising a lifting device mounted on the trolley body, and a scissor telescopic device.
所述的升降装置，包括平衡导轨、平衡导轨支座、控制显示仪、智能称重平台及伸缩杆；所述智能称重平台，装在小车车体的底座上面的中部区域；在智能称重平台的内部装有电机，该电机为伸缩杆提供动力；在所述底座的四周均布四根伸缩杆，其上端承载平衡导轨支座。The lifting device includes a balance guide rail, a balance guide rail support, a control display, an intelligent weighing platform and a telescopic rod; the intelligent weighing platform is installed in the middle area above the base of the trolley body; The inside of the platform is equipped with a motor, which provides power for the telescopic rods; four telescopic rods are evenly distributed around the base, and the upper ends of the bases carry balance guide rail supports.
所述的平衡导轨有两根，结构相同，它们分别通过螺栓安装在对应的平衡导轨支座上；所述两根平衡导轨，其上部均安装有与之配合的滑块，两滑块分别通过螺栓与导轨滑块连接盖板的两端固定；所述导轨滑块连接盖板，其上面中部设有与之铰接的连接块，其下方连接有吊具。There are two balanced guide rails with the same structure, and they are respectively installed on the corresponding balanced guide rail supports by bolts; the upper parts of the two balanced guide rails are equipped with matching sliders, and the two sliders respectively pass through Bolts are fixed to the two ends of the guide rail slider connecting the cover plate; the guide rail slider is connected to the cover plate, the upper middle part of which is provided with a connecting block hinged thereto, and the lower part is connected with a sling.
所述的平衡导轨，通过外接导轨加长，该外接导轨插入平衡导轨末端的凹槽内，通过沉头螺栓紧固。The balance guide rail is extended by an external guide rail, and the external guide rail is inserted into the groove at the end of the balance guide rail and fastened by countersunk bolts.
所述的剪叉伸缩装置，包括步进电机、丝杠传动机构和剪叉机构。The scissors telescopic device includes a stepping motor, a lead screw transmission mechanism and a scissors mechanism.
所述的步进电机，通过支座用螺栓与升降装置的平衡导轨支座相连。The stepping motor is connected with the balance guide rail support of the lifting device with bolts through the support.
所述的丝杠传动机构，由丝杠、丝杠光杆连接块、光杆和与丝杠螺纹连接的平衡丝杠螺母连接块组成。所述丝杠光杆连接块套在丝杠和光杆的一端上，使丝杠和光杆对接在一起；丝杠的另一端与步进电机机轴连接，该丝杠固定在升降装置的平衡导轨支座侧面上；光杆的另一端固定在升降装置的另一根平衡导轨支座上。The lead screw transmission mechanism is composed of a lead screw, a connecting block of a polished rod of the lead screw, a polished rod and a connecting block of a balanced lead screw nut threadedly connected with the lead screw. The connecting block of the lead screw and the polished rod is set on one end of the lead screw and the polished rod, so that the lead screw and the polished rod are butted together; the other end of the lead screw is connected with the shaft of the stepping motor, and the lead screw is fixed on the balance rail support of the lifting device. On the side of the seat; the other end of the polished rod is fixed on another balance guide rail support of the lifting device.
所述的剪叉机构，由两根短剪叉杆和多重长剪叉杆组成；所述两根短剪叉杆中，其一端与升降装置的导轨滑块连接盖板的连接块铰接，其另一端与第一重长剪叉杆的首端铰接；在最后的一重长剪叉杆的末端中，其中一个末端通过光杆连接块与光杆相连，另外一个末端与丝杠传动机构的平衡丝杠螺母连接块铰接。The scissor mechanism is composed of two short scissor rods and multiple long scissor rods; one end of the two short scissor rods is hinged to the connecting block connecting the guide rail slider of the lifting device to the cover plate, and its The other end is hinged with the first end of the first long scissor bar; among the ends of the last long scissor bar, one end is connected to the polished rod through the polished rod connecting block, and the other end is connected to the balance lead screw of the screw drive mechanism Nut connection block hinged.
所述的小车车体，其小车扶手上装有控制显示仪。The car body of the trolley is equipped with a control display on the handrail of the trolley.
本实用新型根据实际车间中的转挂装置的工作方式和原理经过各方面优化和改造而成，其与现有技术相比具有以下主要的优点：The utility model is optimized and transformed in various aspects according to the working mode and principle of the hanging device in the actual workshop. Compared with the prior art, the utility model has the following main advantages:
1.整体空间体积小，外接导轨可根据需要拆卸或安装，结构简单，造价低，方便制作和使用。1. The overall space is small, and the external guide rail can be disassembled or installed according to the needs. The structure is simple, the cost is low, and it is convenient to manufacture and use.
2.由于采用了升降装置以及剪叉伸缩装置，故可伸缩并且侧移距离可变，运动稳定，能够智能称重，货物重量实时显示在控制显示仪上，防止过载以提高生产安全系数，升降高度可调，并且人性化的实现货物的升降和侧移等，适用于各类小型货仓的货物移送领域。2. Due to the adoption of the lifting device and the scissor telescopic device, it is scalable and has a variable lateral movement distance, stable movement, and intelligent weighing. The weight of the goods is displayed on the control display in real time to prevent overload to improve production safety. Lifting The height is adjustable, and it is humanized to realize the lifting and side shifting of the goods, which is suitable for the field of goods transfer in various small warehouses.
3.采用丝杠结构为剪叉伸缩装置传递电机提供的动力，控制精准。3. The screw structure is used to transmit the power provided by the motor to the scissor telescopic device, and the control is precise.
4.剪叉伸缩装置结构简单，传动稳定且高效，可以实现货物的快速移送。4. The scissor telescopic device has a simple structure, stable and efficient transmission, and can realize rapid transfer of goods.
5.用剪叉伸缩装置实现传动。该装置传动稳定并且灵活，它由若干短剪叉杆和多重长剪叉杆组成，结构简单成本低廉，当该装置收缩后体积较小，节省空间资源，并且可以实现货物的快速移送。剪叉伸缩装置一般用于起升作业，而该小车将其灵活用于货物水平的移送，与传统的滚轮在导轨上滚动相比，不仅耗能较小还具有较高的效率。5. Use the scissor telescopic device to realize the transmission. The transmission of the device is stable and flexible. It consists of several short scissor bars and multiple long scissor bars. The scissor telescopic device is generally used for lifting operations, and this trolley uses it flexibly for the horizontal transfer of goods. Compared with traditional rollers rolling on guide rails, it not only consumes less energy but also has higher efficiency.
6.剪叉伸缩装置的动力传输装置---丝杠机构。丝杠螺母连接块与剪叉伸缩装置的长剪叉杆铰接配合，丝杠螺母连接块套在丝杠上，通过该丝杠结构可以精确控制剪叉伸缩装置的伸缩动作。丝杠结构尺寸小，却可以高效传输动力，并且能耗较小。6. The power transmission device of the scissor telescopic device --- screw mechanism. The lead screw nut connecting block is hingedly matched with the long scissor rod of the scissor telescopic device, and the lead screw nut connecting block is sleeved on the lead screw, and the telescopic action of the scissor telescopic device can be precisely controlled through the structure of the lead screw. The lead screw has a small structural size, but it can transmit power efficiently and consume less energy.
7.本装置还具有可拆卸的功能。可根据需要加长导轨，即在平衡导轨末端凹槽内配合插入外接导轨，可以人性化增加移送距离；另一方面，当拆掉所有外接导轨，并且把升降装置的伸缩杆缩至最低时，整个小车的空间尺寸很小，方便停放。在一些狭窄空间的作业环境内，叉车无法灵活工作，甚至无法进入，例如超市的货架等，因此该小车的尺寸有明显优势。7. This device also has a detachable function. The guide rail can be lengthened according to the needs, that is, the external guide rail can be inserted into the groove at the end of the balance guide rail, which can increase the transfer distance in a humanized way; The space size of the trolley is small, which is convenient for parking. In some working environments with narrow spaces, forklifts cannot work flexibly or even enter, such as shelves in supermarkets, etc., so the size of the trolley has obvious advantages.
8.智能称重系统。车底座安装有智能称重系统，可以对需要移送的货物称重，如果移送的货物过重就会发出提醒，防止过载而造成小车侧翻，提高安全系数。8. Intelligent weighing system. The base of the car is equipped with an intelligent weighing system, which can weigh the goods that need to be transferred. If the goods to be transferred are too heavy, a reminder will be issued to prevent the car from rolling over due to overload and improve the safety factor.
附图说明Description of drawings
图1是本实用新型整体结构示意图。Fig. 1 is a schematic diagram of the overall structure of the utility model.
图2是本实用新型结构明细示意图。Fig. 2 is a detailed schematic diagram of the structure of the utility model.
图3是本实用新型俯视示意图。Fig. 3 is a schematic top view of the utility model.
图中：1.货物；2.升降装置；3.小车底座；4.小车扶手；5.平衡导轨；6.剪叉伸缩装置；7.平衡导轨支座；8.滑块；9.外接导轨；10.吊具；11.连接块；12.导轨滑块连接盖板；13.短剪叉杆；14.长剪叉杆；15.丝杠；16.丝杠光杆连接块；17.光杆；18.光杆连接块；19.控制显示仪；20.平衡丝杠螺母连接块；21.智能称重平台；22.小车扶手连接块；23.小车车轮；24.支座；25.步进电机；26.伸缩杆。In the figure: 1. cargo; 2. lifting device; 3. trolley base; 4. trolley handrail; 5. balance guide rail; 6. scissor telescopic device; 7. balance guide rail support; ;10. Spreader; 11. Connecting block; 12. Rail slider connecting cover; 13. Short scissor rod; 14. Long scissor rod; 15. Lead screw; 16. Lead screw polished rod connecting block; 17. Polished rod ;18. Polished rod connection block; 19. Control display instrument; 20. Balance screw nut connection block; 21. Intelligent weighing platform; 22. Car handrail connection block; 23. Car wheel; 24. Support; 25. Stepping Motor; 26. Telescopic rod.
具体实施方式detailed description
下面结合实施例与附图对本实用新型作进一步的说明，但不限定本实用新型。The utility model will be further described below in conjunction with the embodiments and accompanying drawings, but the utility model is not limited.
本实用新型提供的可升降侧移运输小车，其结构如图1至图3所示，包括装在小车车体上的升降装置2以及剪叉伸缩装置6，这两个装置构成本实用新型基本结构。The liftable side shift transport trolley provided by the utility model has a structure as shown in Figures 1 to 3, including a lifting device 2 mounted on the trolley body and a scissor telescopic device 6, these two devices constitute the basic structure of the utility model. structure.
所述的升降装置2，包括平衡导轨5、平衡导轨支座7、控制显示仪19、智能称重平台21及伸缩杆26，其中：智能称重平台21装在小车底座3的上面，当货物置放于智能称重平台21上后，货物重量将由装在小车扶手4上的控制显示仪19上显示。伸缩杆26上面承载平衡导轨支座7，用以剪叉伸缩装置6及货物1的升降；伸缩杆26下端固定在小车底座3上。在智能称重平台21的内部装有电机，该电机为升降装置2提供动力，驱动伸缩杆26的伸出和缩回；随着伸缩杆26的伸出，整个剪叉伸缩装置6也被升起，从而使吊具10抓取的货物1沿竖直方向抬起，即实现货物1的升降运动；反之，随着伸缩杆26缩回，即可实现货物1的下降运动。The lifting device 2 includes a balance guide rail 5, a balance guide rail support 7, a control display 19, an intelligent weighing platform 21 and a telescopic rod 26, wherein: the intelligent weighing platform 21 is installed on the trolley base 3, and when the goods After being placed on the intelligent weighing platform 21, the weight of the goods will be displayed on the control display 19 installed on the handrail 4 of the trolley. The telescopic rod 26 bears the balance guide rail support 7 above, and is used for the lifting of the scissor telescopic device 6 and the goods 1; A motor is installed inside the intelligent weighing platform 21, which provides power for the lifting device 2 to drive the extension and retraction of the telescopic rod 26; Lifting up, so that the goods 1 grabbed by the spreader 10 are lifted in the vertical direction, that is, the lifting movement of the goods 1 is realized; on the contrary, as the telescopic rod 26 is retracted, the descending movement of the goods 1 can be realized.
所述的平衡导轨5有两根，结构相同，它们分别通过螺栓安装在对应的平衡导轨支座7上。所述平衡导轨5可以通过外接导轨9加长，即将外接导轨9配合插入平衡导轨5末端的凹槽内，通过沉头螺栓紧固，从而实现将货物水平移送距离的加长。两根平衡导轨5均安装有相配合的滑块8。两块滑块8分别与导轨滑块连接盖板12通过螺栓连接。导轨滑块连接盖板12，其上面中部设有与之铰接的连接块11，其下方连接吊具10。吊具10下方连接移送的货物1，实现对移送的货物1的抓取。There are two balance guide rails 5 with the same structure, and they are respectively installed on the corresponding balance guide rail supports 7 by bolts. The balance guide rail 5 can be lengthened by the external guide rail 9, that is, the external guide rail 9 is inserted into the groove at the end of the balance guide rail 5 and fastened by countersunk bolts, thereby realizing the lengthening of the horizontal transport distance of the goods. The two balance guide rails 5 are equipped with matching slide blocks 8 . The two sliders 8 are respectively connected to the guide rail slider connecting cover plate 12 by bolts. The guide rail slide block is connected to the cover plate 12, the upper middle part is provided with a connecting block 11 hinged thereto, and the lower part is connected to the sling 10. The transferred goods 1 are connected to the lower part of the spreader 10 to realize the grabbing of the transferred goods 1 .
所述的剪叉伸缩装置6，包括步进电机25、丝杠传动机构和剪叉机构。The scissor telescopic device 6 includes a stepping motor 25, a screw drive mechanism and a scissor mechanism.
所述的步进电机25，通过支座24用螺栓与平衡导轨支座7连接。该步进电机25是丝杠传动机构的动力源，使丝杠15转动起来，这就导致平衡丝杠螺母连接块20在沿丝杠的轴向由靠近步进电机25方向向远离步进电机25的方向移动，同时光杆连接块18在光杆17上也沿光杆17的轴向移动与平衡丝杠螺母连接块20的轴向移动相向，达到平衡的目的。此时，剪叉伸缩装置6逐渐伸出，与剪叉伸缩装置6末端的连接块11铰接的导轨滑块连接盖板12也随之被推出；同时，与导轨滑块连接盖板12螺栓连接的滑块8在平衡导轨5上平稳滑动，从而使吊具10抓取的货物1沿水平方向推出；若步进电机25反转，上述部件反向运动，使货物1沿水平方向缩回。于此，实现了货物1的水平移动。Described stepper motor 25 is connected with balance guide rail support 7 with bolt by support 24. The stepper motor 25 is the power source of the screw drive mechanism, which makes the screw 15 rotate, which causes the balance screw nut connection block 20 to move away from the stepper motor 25 along the axial direction of the lead screw. 25 direction, while the polished rod connecting block 18 on the polished rod 17 is also moved along the axial direction of the polished rod 17 and the axial movement of the balance screw nut connecting block 20 is opposite to achieve the purpose of balance. At this time, the scissors telescopic device 6 is stretched out gradually, and the guide rail slider connection cover plate 12 hinged with the connecting block 11 at the end of the scissors telescopic device 6 is also pushed out; The slider 8 slides smoothly on the balance guide rail 5, so that the cargo 1 grabbed by the spreader 10 is pushed out in the horizontal direction; if the stepping motor 25 is reversed, the above-mentioned components move in the opposite direction, so that the cargo 1 is retracted in the horizontal direction. Hereby, the horizontal movement of the goods 1 is realized.
所述的丝杠传动机构，由丝杠15、丝杠光杆连接块16、光杆17和与丝杠15螺纹连接的平衡丝杠螺母连接块20组成，其中：丝杠光杆连接块16套在丝杠15和光杆17的一端上，使丝杠15和光杆17固定在同一轴线上。丝杠15的另一端与步进电机25机轴连接，该丝杠固定在平衡导轨支座7上。光杆17的另一端与对应的平衡导轨5相连。Described lead screw transmission mechanism is made up of lead screw 15, lead screw polished rod connection block 16, polished rod 17 and the balance lead screw nut connection block 20 that is threadedly connected with lead screw 15, wherein: lead screw polished rod connection block 16 is sleeved on the screw On one end of bar 15 and polished rod 17, leading screw 15 and polished rod 17 are fixed on the same axis. The other end of leading screw 15 is connected with stepper motor 25 crankshafts, and this leading screw is fixed on the balance guide rail support 7. The other end of the polished rod 17 is connected with the corresponding balance guide rail 5 .
所述的剪叉机构，由两根短剪叉杆13和多重长剪叉杆14组成，本实例给出三重长剪叉杆14。所述两根短剪叉杆13中，其一端通过连接块11与导轨滑块连接盖板12中部铰接，其另一端与第一重长剪叉杆14的首端铰接。第三重长剪叉杆14的末端中，其中一个末端通过光杆连接块18与光杆17相连，另外一个末端与平衡丝杠螺母连接块20铰接。The scissor mechanism is made up of two short scissor bars 13 and multiple long scissor bars 14, and this example provides triple long scissor bars 14. Among the two short scissor bars 13, one end is hinged to the middle part of the cover plate 12 connected to the guide rail slider through the connecting block 11, and the other end is hinged to the head end of the first heavy long scissor bar 14. Among the ends of the third heavy long scissor bar 14, one of the ends is connected with the polished rod 17 through the polished rod connection block 18, and the other end is hinged with the balance screw nut connection block 20.
所述的小车车体，由小车底座3、小车扶手4和与小车底座3底部的4个相同规格的小车车轮23组成。所述小车扶手4通过小车扶手连接块22与小车底座3的侧部连接。The car body of the trolley is composed of a trolley base 3, a trolley handrail 4 and four trolley wheels 23 of the same specification as those at the bottom of the trolley base 3. The trolley armrest 4 is connected to the side of the trolley base 3 through the trolley armrest connection block 22 .
所述小车底座3，其长度2300mm，宽度1000mm，或者可以根据需要定制。The trolley base 3 has a length of 2300mm and a width of 1000mm, or can be customized as required.
本小车最大升降高度2500mm，其中移送距离可达1600mm(可通过加长导轨适当增加)。The maximum lifting height of this trolley is 2500mm, and the transfer distance can reach 1600mm (it can be appropriately increased by lengthening the guide rail).
本实用新型提供的可升降侧移运输小车，其工作过程如下：The working process of the lifting and side-moving transport trolley provided by the utility model is as follows:
首先，将需要移送的货物放置于智能称重台21上，小车扶手4上的控制显示仪19会实时显示移送的货物1的重量，若显示的重量超标可能会导致小车的侧翻，对生产造成损失，此时可分批运输或适当增加配重以提高生产安全。First, the goods to be transferred are placed on the intelligent weighing platform 21, and the control display 19 on the trolley armrest 4 will display the weight of the goods 1 to be transferred in real time. If the displayed weight exceeds the standard, the trolley may rollover, which will affect the production. At this time, it can be transported in batches or the counterweight can be increased appropriately to improve production safety.
然后，操作员将货物1挂在导轨滑块连接盖板12下方的吊具10上，伸缩杆26伸出将整个剪叉伸缩机构6及货物1匀速抬起，到达合适的高度后伸缩杆26停止伸出，操作员通过操作显示仪19精确控制剪叉伸缩机构6的伸缩距离。当移送的货物1被推送到合适的位置后，伸缩杆26缓慢缩回，实现货物1的平稳放置，从而达到货物1升降和侧移的目的。若水平侧移距离不够，可以人工加长平衡导轨5和平衡导轨支座7的长度，即将外接导轨9插入平衡导轨5末端的凹槽内，通过沉头螺栓紧固，从而实现水平移送距离的加长，将货物侧移更远的存放点。Then, the operator hangs the cargo 1 on the spreader 10 below the guide rail slider connecting cover 12, and the telescopic rod 26 stretches out to lift the entire scissor telescopic mechanism 6 and the cargo 1 at a constant speed. After reaching a suitable height, the telescopic rod 26 Stop stretching out, and the operator precisely controls the telescopic distance of the scissor telescopic mechanism 6 by operating the display instrument 19 . After the transferred goods 1 are pushed to a suitable position, the telescopic rod 26 is slowly retracted to realize the stable placement of the goods 1, so as to achieve the purpose of lifting and moving the goods 1 sideways. If the horizontal lateral movement distance is not enough, the length of the balance guide rail 5 and the balance guide rail support 7 can be artificially lengthened, that is, the outer guide rail 9 is inserted into the groove at the end of the balance guide rail 5, and fastened by countersunk head bolts, so as to realize the lengthening of the horizontal transfer distance , to move the goods sideways to a farther storage point.
以上为本实用新型较佳的实施方式，本领域的技术人员还能对上述实施方式进行变更和修改。因此，本实用新型并不局限于上述的具体实施方式，凡是本领域技术人员在本实用新型的基础上所作的任何显而易见的改进、替换或变形均属于本实用新型的保护范围。The above are the preferred implementation modes of the present utility model, and those skilled in the art can also make changes and modifications to the above implementation modes. Therefore, the utility model is not limited to the above-mentioned specific embodiments, and any obvious improvement, replacement or deformation made by those skilled in the art on the basis of the utility model shall belong to the protection scope of the utility model.
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