CN205818285U - A kind of efficient hot blast vulcanizing equipment - Google Patents
A kind of efficient hot blast vulcanizing equipment Download PDFInfo
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- CN205818285U CN205818285U CN201620455770.XU CN201620455770U CN205818285U CN 205818285 U CN205818285 U CN 205818285U CN 201620455770 U CN201620455770 U CN 201620455770U CN 205818285 U CN205818285 U CN 205818285U
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- sulfuration
- vulcanization line
- belt conveyor
- lower floor
- discharging
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Abstract
The utility model discloses a kind of efficient hot blast vulcanizing equipment, include sulfuration casing, sulfuration carrier chain it is provided with in curing cage body, the top of sulfuration casing is provided with vulcanization line charging aperture combustor and vulcanization line discharging opening combustor, the side of vulcanization line charging aperture combustor is provided with vulcanization line charging aperture combustor, opposite side is provided with vulcanization line charging aperture circulating fan, and the lower section of vulcanization line charging aperture circulating fan is provided with vulcanization line charging aperture supply air duct, is provided with vulcanization line return airway in curing cage body；The side of vulcanization line discharging opening combustor is provided with vulcanization line discharging opening combustor, and opposite side is provided with vulcanization line discharging opening circulating fan, and the lower section of vulcanization line discharging opening circulating fan is provided with vulcanization line discharging opening supply air duct；The discharging opening of described sulfuration casing is provided with emission fan.This utility model has production safety coefficient height, low cost, the beneficial effect that cure time is short, efficiency is high, effective.
Description
Technical field
This utility model relates to a kind of vulcanization line, particularly a kind of efficient hot blast vulcanizing equipment.
Background technology
Vulcanization line is also curing line, is a requisite processing step in plant-fiber mattress production process,
Play physical and mechanical properties and the chemical changing its fibrous material by high temperature after mainly being heated by plant-fiber mattress
Energy.Traditional sulfuration process uses the vulcanizing equipment such as vulcanizing tank or vulcanization bed, and uses microwave vulcanization or far infrared sulfur more
Metallization processes, its deficiency existed is: sponge is combustible, and in the environment of high temperature drying, sponge is easy
Spontaneous combustion occurring, plant-fiber mattress and vulcanizing equipment are caused damage, production risk is higher, relatively costly, meanwhile, and traditional sulfur
Change bed and vulcanizing tank is single vulcanizing equipment, i.e. after a collection of plant-fiber mattress is put in vulcanizing equipment, need to wait one section
Time, further take out after vulcanizating, load next group plant-fiber mattress to be vulcanized and continue sulfuration, so substantially prolongs
Cure time, reduce curing efficiency.
Summary of the invention
The purpose of this utility model is, it is provided that a kind of efficient hot blast vulcanizing equipment.This utility model has production peace
Overall coefficient is high, low cost, the feature that cure time is short, efficiency is high, effective.
The technical solution of the utility model: a kind of efficient hot blast vulcanizing equipment, includes sulfuration casing, in curing cage body
Being provided with sulfuration carrier chain, the top of the feed end of sulfuration casing is provided with vulcanization line charging aperture combustor, and vulcanization line charging aperture burns
The side of room is provided with vulcanization line charging aperture combustor, and opposite side is provided with vulcanization line charging aperture circulating fan, and vulcanization line charging aperture follows
The lower section of ring blower fan is provided with and connects vulcanization line charging aperture combustor and the vulcanization line charging aperture supply air duct of sulfuration casing, curing cage
Internal it is provided with vulcanization line return airway；The top of the discharge end of sulfuration casing is provided with vulcanization line discharging opening combustor, and vulcanization line goes out
The side of material mouth combustor is provided with vulcanization line discharging opening combustor, and opposite side is provided with vulcanization line discharging opening circulating fan, vulcanization line
The lower section of discharging opening circulating fan is provided with the vulcanization line discharging opening air-supply wind connecting vulcanization line discharging opening combustor and sulfuration casing
Road；The discharging opening of described sulfuration casing is provided with emission fan.
Aforesaid efficient hot blast vulcanizing equipment, described sulfuration casing is double-decker, is provided with in the upper strata of sulfuration casing
Upper strata sulfuration carrier chain, is provided with lower floor's sulfuration carrier chain in the lower floor of sulfuration casing.
Aforesaid efficient hot blast vulcanizing equipment, the feed end of described sulfuration casing connects charging pipeline, feeds defeated
Line sending includes charge stratification belt, and one end of charge stratification belt is movably connected on feeding rack, and the other end connects jacking
Cylinder, the side of jacking cylinder is provided with charging lower floor belt conveyor, and one end of charging lower floor belt conveyor vulcanizes with described lower floor
Carrier chain connects, charging lower floor belt conveyor to be arranged over the charging upper strata in a certain angle with feeding lower floor's belt conveyor defeated
Belt, one end of charging upper strata belt conveyor is sent to be connected with described upper strata sulfuration carrier chain；Described charging lower floor belt conveyor and
One end that charging upper strata belt conveyor contacts with described charge stratification belt is respectively equipped with a Material Sensor one.
Aforesaid efficient hot blast vulcanizing equipment, described charging lower floor belt conveyor and the angle of charging upper strata belt conveyor
For 15-25 °.
Aforesaid efficient hot blast vulcanizing equipment, one end of described charging pipeline is provided with insulated building.
Aforesaid efficient hot blast vulcanizing equipment, the discharge end of described sulfuration casing is provided with discharging transmission line, and discharging carries
Line includes the upper strata discharging carrier chain being connected with upper strata sulfuration carrier chain and vulcanizes, with lower floor, lower floor's discharging that carrier chain is connected
Carrier chain；One end of described discharging transmission line connect have discharging terminal pipeline, discharging terminal pipeline include with described under
Layer sulfuration carrier chain connect lower floor's discharging terminal belt conveyor, lower floor's discharging terminal belt conveyor be arranged over described on
The upper strata discharging terminal belt conveyor that layer discharging carrier chain connects, lower floor's discharging terminal belt conveyor and the conveying of upper strata discharging terminal
Between belt in a certain angle, and on lower floor's discharging terminal belt conveyor at angular position and upper strata discharging terminal belt conveyor
It is respectively equipped with a Material Sensor two.
Aforesaid efficient hot blast vulcanizing equipment, described lower floor discharging terminal belt conveyor and upper strata discharging terminal conveying skin
Angle between band is 15-25 °.
Aforesaid efficient hot blast vulcanizing equipment, the bottom in described curing cage body is provided with the uniform allotter of hot blast, described
Vulcanization line charging aperture supply air duct and vulcanization line discharging opening supply air duct allotter uniform with hot blast are connected；In described curing cage body
The both sides of bottom be provided with temperature sensor.
Aforesaid efficient hot blast vulcanizing equipment, the top in described curing cage body is provided with applicator.
The beneficial effects of the utility model: this utility model is by changing traditional microwave and far infrared sulfurization technique into heat
Wind vulcanizes, and is heated by combustor and combustor and produces hot blast, under the effect in circulating fan and air channel, hot blast is sent into sulfuration
In casing, thus the plant-fiber mattress in curing cage body is vulcanized, due to hot blast and traditional microwave and far infrared sulfur
Metallization processes is compared, and plant-fiber mattress is not directly heated by the thermal source of efficient hot blast vulcanizing equipment, but passes through hot-air chamber
Connect heating, therefore reduce the probability of sponge spontaneous combustion, improve the safety coefficient of sulfuration process, decrease spontaneous combustion
Plant-fiber mattress and vulcanizing equipment are caused infringement, effectively reduces production cost；Meanwhile, this utility model is by inciting somebody to action
Sulfuration casing is set to double-decker, and arranges sulfuration carrier chain in curing cage body, and one end of two-layer sulfuration carrier chain is respectively
Connect charging belt conveyor, and carry out reasonable sub-material by charge stratification belt, successively plant-fiber mattress is grasped by machinery
Vulcanize in making to send into upper strata or lower floor's curing cage body, exported by discharging carrier chain after vulcanizating, form sulfuration
Streamline, it is to avoid the time waste that single operation is brought, thus substantially reduce cure time, improve curing efficiency.It addition,
This utility model is by arranging the uniform allotter of hot blast in the bottom of sulfuration casing, and arranges temperature sensor in both sides, significantly
Improve the uniformity of temperature distribution in curing cage body, improve cure efficiency.Additionally, this utility model is by sulfuration
Arranging applicator in casing, when sponge generation spontaneous combustion, shower nozzle water spray is put out by water, it is to avoid equipment is caused damage
Bad, further increase the safety of sulfuration.In sum, this utility model has production safety coefficient height, low cost, sulfuration
The beneficial effect that time is short, efficiency is high, effective.
Accompanying drawing explanation
Accompanying drawing 1 is structural representation of the present utility model；
Accompanying drawing 2 is the structural representation of sulfuration casing；
Accompanying drawing 3 is the structural representation of charging pipeline；
Accompanying drawing 4 is the structural representation of discharging transmission line；
Accompanying drawing 5 is the structural representation of discharging terminal pipeline.
Description of reference numerals: 1-insulated building, 2-feeds pipeline, and 3-vulcanizes casing, 4-discharging transmission line, 5-discharging terminal
Pipeline, 6-charge stratification belt, 7-Material Sensor one, 8-feeds lower floor's belt conveyor, and 9-feeds upper strata belt conveyor,
10-jacking cylinder, 11-vulcanization line charging aperture circulating fan, 12-vulcanization line charging aperture supply air duct, 13-vulcanization line return air wind
Road, 14-vulcanization line charging aperture combustor, 15-vulcanization line charging aperture combustor, 16-vulcanization line discharging opening circulating fan, 17-sulfur
Change line discharging opening supply air duct, 18-vulcanization line discharging opening combustor, 19-vulcanization line discharging opening combustor, 20-vulcanization line guardrail,
21-emission fan, the uniform allotter of 22-hot blast, 23-heat-preservation cotton, 24-applicator, 25-temperature sensor, 26-inspects
Door, 27-lower floor sulfuration carrier chain, 28-upper strata sulfuration carrier chain, 29-upper strata discharging carrier chain, 30-lower floor discharging carrier chain,
31-Material Sensor two, 32-upper strata discharging terminal belt conveyor, 33-lower floor discharging terminal belt conveyor, 34-feeding rack.
Detailed description of the invention
With embodiment, this utility model is further described below in conjunction with the accompanying drawings, but is not intended as this utility model
The foundation limited.
Embodiment of the present utility model: a kind of efficient hot blast vulcanizing equipment, as shown in accompanying drawing 1-5, includes curing cage
Body 3, is provided with sulfuration carrier chain in sulfuration casing 3, the top of the feed end of sulfuration casing 3 is provided with vulcanization line charging aperture combustor
14, the side of vulcanization line charging aperture combustor 14 is provided with vulcanization line charging aperture combustor 15, and opposite side is provided with vulcanization line charging aperture
Circulating fan 11, the lower section of vulcanization line charging aperture circulating fan 11 is provided with connection vulcanization line charging aperture combustor 14 and sulfuration casing
The vulcanization line charging aperture supply air duct 12 of 3, is provided with vulcanization line return airway 13 in sulfuration casing 3；The discharge end of sulfuration casing 3
Top is provided with vulcanization line discharging opening combustor 18, and the side of vulcanization line discharging opening combustor 18 is provided with vulcanization line discharging opening combustor
19, opposite side is provided with vulcanization line discharging opening circulating fan 16, and the lower section of vulcanization line discharging opening circulating fan 16 is provided with connection sulfuration
Line discharging opening combustor 18 and the vulcanization line discharging opening supply air duct 17 of sulfuration casing 3；The discharging opening of described sulfuration casing 3 is provided with
Emission fan 21.
Described sulfuration casing 3 is double-decker, is provided with upper strata sulfuration carrier chain 28, curing cage in the upper strata of sulfuration casing 3
Lower floor's sulfuration carrier chain 27 it is provided with in the lower floor of body 3.
The feed end of described sulfuration casing 3 connects charging pipeline 2, and charging pipeline 2 includes charge stratification belt
6, one end of charge stratification belt 6 is movably connected on feeding rack 34, and the other end connects jacking cylinder 10, jacking cylinder 10
Side is provided with charging lower floor belt conveyor 8, and one end of charging lower floor belt conveyor 8 vulcanizes carrier chain 27 with described lower floor and is connected,
Feed lower floor's belt conveyor 8 is arranged over the charging upper strata belt conveyor 9 in a certain angle with feeding lower floor's belt conveyor 8,
One end of charging upper strata belt conveyor 9 is connected with described upper strata sulfuration carrier chain 28；Described charging lower floor belt conveyor 8 and charging
One end that upper strata belt conveyor 9 contacts with described charge stratification belt 6 is respectively equipped with a Material Sensor 1.
The angle of described charging lower floor belt conveyor 8 and charging upper strata belt conveyor 9 is 15-25 °.
One end of described charging pipeline 2 is provided with insulated building 1.
The discharge end of described sulfuration casing 3 is provided with discharging transmission line 4, and discharging transmission line 4 includes and upper strata sulfuration conveying
Upper strata discharging carrier chain 29 that chain 28 connects and with lower floor's sulfuration lower floor's discharging carrier chain 30 of being connected of carrier chain 27；Described discharging
One end of pipeline 4 connects has discharging terminal pipeline 5, discharging terminal pipeline 5 to include and described lower floor sulfuration carrier chain
The 27 lower floor's discharging terminal belt conveyors 33 connected, being arranged over and the discharging of described upper strata of lower floor's discharging terminal belt conveyor 33
The upper strata discharging terminal belt conveyor 32 that carrier chain 29 connects, lower floor's discharging terminal belt conveyor 33 and the conveying of upper strata discharging terminal
Between belt 32 in a certain angle, and lower floor's discharging terminal belt conveyor 33 at angular position and upper strata discharging terminal conveying skin
It is respectively equipped with a Material Sensor 2 31 on band 32.
Angle between described lower floor discharging terminal belt conveyor 33 and upper strata discharging terminal belt conveyor 32 is 15-25 °.
It is a hollow that bottom in described sulfuration casing 3 is provided with the hot blast uniform allotter uniform allotter of 22(hot blast 22
Box body, box body top is provided with some through holes, and through hole is provided with air-flow plate, according to through hole distance supply air duct long minor
The air output that joint air-flow plate realizes each through hole is basically identical), described vulcanization line charging aperture supply air duct 12 and sulfuration
Line discharging opening supply air duct 17 allotter uniform with hot blast 22 is connected；The both sides of the bottom in described sulfuration casing 3 are provided with temperature
Sensor 25.
Top in described sulfuration casing 3 is provided with applicator 24.
Operation principle of the present utility model: vulcanization line discharging opening combustor 18, vulcanization line charging aperture combustor 15 during work
First starting with vulcanization line discharging opening combustor 18, vulcanization line discharging opening combustor 19, produce hot blast, hot blast feeds at vulcanization line
Through vulcanization line charging aperture supply air duct 12 and vulcanization line under the effect of mouth circulating fan 11 and vulcanization line discharging opening circulating fan 16
Discharging opening supply air duct 17 send into sulfuration casing 3 in, to sulfuration casing 3 be internally heated intensification, to be vulcanized plants
Fibres mattress initially enters insulated building 1 and preheats, and is then sent on charge stratification belt 6, originally, and charge stratification belt
One end of 6 is connected with the one end feeding lower floor's belt conveyor 8, and plant-fiber mattress enters lower floor through charging lower floor belt conveyor 8
Vulcanize in curing cage body, now Material Sensor 1 sense between charge stratification belt 6 and charging lower floor belt conveyor 8
Material process, jacking cylinder 10 jacking should be arrived, one end of charge stratification belt 6 has been moved to charging upper strata belt conveyor 9
One end, makes next plant-fiber mattress vulcanize, now in charging upper strata belt conveyor 9 is delivered to upper strata curing cage body
Material Sensor 1 between charge stratification belt 6 and charging upper strata belt conveyor 9 has sensed material process, jacking cylinder
10 decline, and one end of charge stratification belt 6 is moved the one end to charging lower floor belt conveyor 8, makes next Plant fiber's bed
Pad and vulcanize, and so forth, constantly by Plant fiber's bed in charging lower floor belt conveyor 8 is delivered to lower floor's curing cage body
Pad is sequentially sent in upper strata sulfuration casing and lower floor's curing cage body.Plant fiber after vulcanizating, in levels curing cage body
Mattress passes sequentially through upper strata discharging carrier chain 29 and lower floor's discharging carrier chain 30 output sulfuration casing 3, warp and upper strata the most respectively
The upper strata discharging terminal belt conveyor 32 of discharging carrier chain 29 connection and and lower floor's discharging of lower floor's discharging carrier chain 30 connection
Terminal belt conveyor 33 exports.Meanwhile, the waste gas in sulfuration casing 3 is discharged through waste gas exhaust blower 21.It addition, go out when being located at upper strata
Material Sensor 2 31 on material terminal belt conveyor 32 and lower floor's discharging terminal belt conveyor 33 senses when material passes through, with
The conveyer belt that discharging terminal pipeline 5 connects starts, and the plant-fiber mattress vulcanizated is delivered to next process.Same with this
Time, the hot blast in sulfuration casing 3 is evenly distributed under the effect of the uniform allotter of hot blast 22 in sulfuration casing 3, works as temperature
Sensor 25 senses when temperature is too high, and applicator 24 carries out fire-fighting water spray, improves the humidity in sulfuration casing 3, reduces temperature
Degree.
Claims (9)
1. an efficient hot blast vulcanizing equipment, it is characterised in that: include sulfuration casing (3), in sulfuration casing (3), be provided with sulfur
Changing carrier chain, the top of the feed end of sulfuration casing (3) is provided with vulcanization line charging aperture combustor (14), and vulcanization line charging aperture burns
The side of room (14) is provided with vulcanization line charging aperture combustor (15), and opposite side is provided with vulcanization line charging aperture circulating fan (11), sulfur
The lower section changing line charging aperture circulating fan (11) is provided with connection vulcanization line charging aperture combustor (14) and the sulfuration of sulfuration casing (3)
Line charging aperture supply air duct (12), is provided with vulcanization line return airway (13) in sulfuration casing (3)；The discharge end of sulfuration casing (3)
Top be provided with vulcanization line discharging opening combustor (18), the side of vulcanization line discharging opening combustor (18) is provided with vulcanization line discharging opening
Combustor (19), opposite side is provided with vulcanization line discharging opening circulating fan (16), the lower section of vulcanization line discharging opening circulating fan (16)
It is provided with and connects vulcanization line discharging opening combustor (18) and vulcanization line discharging opening supply air duct (17) of sulfuration casing (3)；Described sulfur
The discharging opening changing casing (3) is provided with emission fan (21).
Efficient hot blast vulcanizing equipment the most according to claim 1, it is characterised in that: described sulfuration casing (3) is double-deck
Structure, is provided with upper strata sulfuration carrier chain (28), is provided with lower floor's sulfur in the lower floor of sulfuration casing (3) in the upper strata of sulfuration casing (3)
Change carrier chain (27).
Efficient hot blast vulcanizing equipment the most according to claim 2, it is characterised in that: the charging of described sulfuration casing (3)
End connection has charging pipeline (2), charging pipeline (2) to include charge stratification belt (6), the one of charge stratification belt (6)
End is movably connected on feeding rack (34), and the other end connects has jacking cylinder (10), the side of jacking cylinder (10) to be provided with charging
Lower floor's belt conveyor (8), one end of charging lower floor's belt conveyor (8) is connected, under charging with described lower floor sulfuration carrier chain (27)
Layer belt conveyor (8) be arranged over and feed charging upper strata belt conveyor (9) that lower floor's belt conveyor (8) is in a certain angle,
One end of charging upper strata belt conveyor (9) is connected with described upper strata sulfuration carrier chain (28)；Described charging lower floor's belt conveyor (8)
The one end contacted with described charge stratification belt (6) with charging upper strata belt conveyor (9) is respectively equipped with a Material Sensor
One (7).
Efficient hot blast vulcanizing equipment the most according to claim 3, it is characterised in that: described charging lower floor belt conveyor
(8) and charging upper strata belt conveyor (9) angle be 15-25 °.
Efficient hot blast vulcanizing equipment the most according to claim 3, it is characterised in that: the one of described charging pipeline (2)
End is provided with insulated building (1).
Efficient hot blast vulcanizing equipment the most according to claim 2, it is characterised in that: the discharging of described sulfuration casing (3)
End is provided with discharging transmission line (4), and discharging transmission line (4) includes the upper strata discharging conveying being connected with upper strata sulfuration carrier chain (28)
Chain (29) and lower floor's discharging carrier chain (30) being connected with lower floor's sulfuration carrier chain (27)；One end of described discharging transmission line (4)
Connecting has discharging terminal pipeline (5), discharging terminal pipeline (5) to include to be connected with described lower floor sulfuration carrier chain (27)
Lower floor's discharging terminal belt conveyor (33), be arranged over and the discharging of described upper strata of lower floor's discharging terminal belt conveyor (33) carry
Upper strata discharging terminal belt conveyor (32) that chain (29) connects, lower floor's discharging terminal belt conveyor (33) and upper strata discharging terminal are defeated
Send between belt (32) in a certain angle, and lower floor's discharging terminal belt conveyor (33) at angular position and upper strata discharging terminal
A Material Sensor two (31) it is respectively equipped with on belt conveyor (32).
Efficient hot blast vulcanizing equipment the most according to claim 6, it is characterised in that: described lower floor discharging terminal conveying skin
Angle between band (33) and upper strata discharging terminal belt conveyor (32) is 15-25 °.
Efficient hot blast vulcanizing equipment the most according to claim 1, it is characterised in that: the end in described sulfuration casing (3)
Portion is provided with the uniform allotter of hot blast (22), described vulcanization line charging aperture supply air duct (12) and vulcanization line discharging opening supply air duct
(17) allotter uniform with hot blast (22) is connected；The both sides of the bottom in described sulfuration casing (3) are provided with temperature sensor (25).
Efficient hot blast vulcanizing equipment the most according to claim 8, it is characterised in that: the top in described sulfuration casing (3)
Portion is provided with applicator (24).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620455770.XU CN205818285U (en) | 2016-05-18 | 2016-05-18 | A kind of efficient hot blast vulcanizing equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620455770.XU CN205818285U (en) | 2016-05-18 | 2016-05-18 | A kind of efficient hot blast vulcanizing equipment |
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| Publication Number | Publication Date |
|---|---|
| CN205818285U true CN205818285U (en) | 2016-12-21 |
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ID=57558425
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201620455770.XU Active CN205818285U (en) | 2016-05-18 | 2016-05-18 | A kind of efficient hot blast vulcanizing equipment |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106003497A (en) * | 2016-05-18 | 2016-10-12 | 贵州大自然科技股份有限公司 | Hot air vulcanization equipment |
-
2016
- 2016-05-18 CN CN201620455770.XU patent/CN205818285U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106003497A (en) * | 2016-05-18 | 2016-10-12 | 贵州大自然科技股份有限公司 | Hot air vulcanization equipment |
| CN106003497B (en) * | 2016-05-18 | 2019-04-26 | 贵州大自然科技股份有限公司 | A kind of hot wind vulcanizing equipment |
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| Date | Code | Title | Description |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CP03 | Change of name, title or address |
Address after: 550014 No. 777, Gaochuan East Road, Guiyang National High tech Industrial Development Zone, Guiyang City, Guizhou Province Patentee after: Nature Technology Co., Ltd Address before: 550014 No.777, Gaochuan East Road, Baiyun District, Guiyang City, Guizhou Province Patentee before: Guizhou Daziran Technology Co.,Ltd. |
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| CP03 | Change of name, title or address |