CN205809685U - A kind of modularity can Distributed Motion Control System - Google Patents

A kind of modularity can Distributed Motion Control System Download PDF

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Publication number
CN205809685U
CN205809685U CN201620710487.7U CN201620710487U CN205809685U CN 205809685 U CN205809685 U CN 205809685U CN 201620710487 U CN201620710487 U CN 201620710487U CN 205809685 U CN205809685 U CN 205809685U
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module
resistance
camera control
modularity
control system
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黄旭东
王玮
李云锋
林宇
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Fuzhou Dragonfly Vision Software Technology Co Ltd
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Fuzhou Dragonfly Vision Software Technology Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/02Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]

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Abstract

This utility model provide a kind of modularity can Distributed Motion Control System, including MCU module, input/output module and at least one camera control apparatus;Described MCU module is respectively connecting to described input/output module and each camera control apparatus;Can be applied in combination by modularity connected mode, a set of control system can be realized and combine multiple stage camera, the use of multiple stage testing machine;Having signal stabilization, integrated level is high, the advantage that can be distributed at a distance.

Description

A kind of modularity can Distributed Motion Control System
Technical field
This utility model relates to a kind of modularity can Distributed Motion Control System.
Background technology
Along with the high speed development of industry, people are more and more higher for the requirement of production speed and the quality of production, To motion in product carry out image acquisition to complete quality inspection during, product to be realized with gather image synchronization be a weight Want part.Image quality inspection isochronous controller uses integral type mostly at present, and its whole control system volume is big, extension inconvenience, And applied environment is single;And the product line of complex precise day by day, the production requirement of streamline multiple devices control can not be met.
Summary of the invention
The technical problems to be solved in the utility model, be to provide a kind of modularity can Distributed Motion Control System, can It is applied in combination by modularity connected mode, a set of control system can be realized and combine multiple stage camera, the use of multiple stage testing machine;Have Signal stabilization, integrated level is high, the advantage that can be distributed at a distance.
This utility model be achieved in that a kind of modularity can Distributed Motion Control System, including MCU module, also Including input/output module and at least one camera control apparatus;Described MCU module is respectively connecting to described input and output mould Block and each camera control apparatus.
Further, each described camera control apparatus includes multiple signals diverter module and signal isolation module;Institute State MCU module and be connected to described signal isolation module by described multiple signals diverter module.
Further, described multiple signals diverter module includes logical device, resistance R5, resistance R6, resistance R7, audion Q1, described MCU module is respectively connecting to described logical device and one end of resistance R5;Described resistance R5 connects described electricity respectively One end of resistance R6 and the base stage of audion Q1, the colelctor electrode of described audion Q1 is connected to power supply, and described audion Q1 sends out Emitter-base bandgap grading connects described logical device and one end of resistance R7 respectively, and described logical device is connected to described signal isolation module, The other end of described resistance R6 and the equal ground connection of the other end of resistance R7.
Further, described logical device model is 74HC4066.
Further, each described camera control apparatus includes at least one camera control module and at least one signal Isolation module, described camera control module number is equal to described signal isolation module number;Described each camera control module is also Being coupled to described MCU module, described camera control module connects one to one with described signal isolation module, each described camera control Molding block includes resistance R1, resistance R2, resistance R3 and resistance R4, and described MCU module passes through described resistance R1, resistance R2, electricity Resistance R3 or resistance R4 is connected to described signal isolation module.
The utility model has the advantage of: this utility model one modularity can Distributed Motion Control System, it is possible to accurate Really the imaged harvester of time control carries out product image capturing, it is ensured that every product quality, improves production efficiency, reduces Loss in production process;And this utility model system supports the detection of multiple stage camera distance, effectively avoid factory and produce The installation question that line causes because of working place deficiency.
Accompanying drawing explanation
This utility model is further described the most in conjunction with the embodiments.
Fig. 1 is that a kind of modularity of this utility model can the detailed description of the invention schematic diagram one of Distributed Motion Control System.
Fig. 2 is that a kind of modularity of this utility model can the detailed description of the invention schematic diagram two of Distributed Motion Control System.
Fig. 3 is that a kind of modularity of this utility model can the schematic diagram of Distributed Motion Control System.
Detailed description of the invention
Refer to shown in Fig. 1 and Fig. 2, this utility model modularity can Distributed Motion Control System, including MCU module, Also include input/output module and at least one camera control apparatus;Described MCU module is respectively connecting to described input and output Module and each camera control apparatus.
Each described camera control apparatus includes multiple signals diverter module and signal isolation module;Described MCU module Being connected to described signal isolation module by described multiple signals diverter module, described multiple signals diverter module includes logic device Part, resistance R5, resistance R6, resistance R7, audion Q1, described MCU module is respectively connecting to described logical device and resistance R5 One end;Described resistance R5 connects one end and the base stage of audion Q1 of described resistance R6, the collection of described audion Q1 respectively Electrode is connected to power supply, and the emitter stage of described audion Q1 connects described logical device and one end of resistance R7 respectively, described Logical device is connected to described signal isolation module, the other end of described resistance R6 and the equal ground connection of the other end of resistance R7, institute Stating logical device model is 74HC4066.
Each described camera control apparatus includes at least one camera control module and at least one signal isolation module, Described camera control module number is equal to described signal isolation module number;Described each camera control module is connected in parallel to described MCU module, described camera control module connects one to one with described signal isolation module, each described camera control module bag Including resistance R1, resistance R2, resistance R3 and resistance R4, described MCU module is by described resistance R1, resistance R2, resistance R3 or electricity Resistance R4 is connected to described signal isolation module.
This utility model detailed description of the invention is as follows:
As shown in Figures 1 to 3, the design mainly includes primary module, input/output module and can the camera control of multiple cascades Module.Wherein module based on primary module, connects including power module, MCU able to programme, analog and digital signal module and communication bus Mouthful.Power module is powered for power supply and some outside associate devices of all modules of native system;MCU able to programme is used for inputting The current state of tested object and peripheral device communication and to peripheral equipment control in the detection process of signal, visual system The output of signal;Analog and digital signal end can receive external environment condition analogue signal and digital signal, provides for vision detection system External device status and environmental information, wherein reserved multiple signaling interfaces, can access encoder, sensor, light source etc. normal The vision-based detection corollary equipment of rule.For encoder, photoelectric sensor, metal sensor isopulse signal device, its work electricity Pressure and MCU pressure reduction are relatively big, at same operating at voltages, therefore the circuit through the composition such as optocoupler or transistor can not be needed to carry out electricity (encoder belongs to optional device in kinetic control system to pressure conversion just accessible MCU herein.Increase encoder can get More system motion information, and whole system control accuracy can be improved).For analog device, if running voltage and MCU exist Same scope, then can be directly connected to simulate input interface accordingly;If not in same scope, then need by ability after external conversion Accessible.For MCU, pulse signal is considered digital signal, will think by continually varying signal in particular range It it is analogue signal.
Input/output module extended method uses following several: parallel-expansion can use TTL, cmos circuit latch or three State door realizes, such as: 74LS244,74LS273.I/O port can simulate the interfaces such as I2C, SPI, can realize minority I/O port and control many Individual device.I/O extension uses decoder, such as 74LS138.
Input/output module uses modbus bus communication protocol, it is achieved the information of external equipment and motion controller is handed over Mutually, and according to Content of Communication Correlation method for data processing and input and output relevant control are carried out.
Camera control module is to connect camera and the middleware of MCU, and its functional realiey is mainly made up of two parts, software journey Sequence regulation and control and hardware circuit flow-dividing control, can produce line demand according to reality and carry out cascade extension.Software program regulation and control part is main Produce the triggering signal that camera image gathers.And hardware circuit flow-dividing control part realizes multichannel by multiplexer circuit and passes Defeated channel selecting, realizes the mutually isolated of each camera control signal with this and uses simultaneously.
Hardware shunt controls there are two kinds of implementations: first kind of way, is realized by 74HC4066 logical device in Fig. 1. MCU output signal CTL1,74HC4066 realizes the switching of internal switching circuits according to CTL1 signal, such as: when CTL1 signal is high During level, the input of 74,HC4,066 13 pin is high level, and now internal switch 1 is opened, 74HC4066 the 1st pin and the 2nd pin Conducting, i.e. the signal CH1_IN of MCU output can export with CH1_OUT signal from pin 2.In like manner, for multiple signals output control System, it is only necessary to can realize by first via circuit connecting mode.The second way, can by multichannel reserved on pcb board in Fig. 2 Selecting resistance to carry out path selection, i.e. for the circuit board of identical PCB difference numbering, the most only welding is corresponding with this numbering Resistance.As shown in FIG., if this PCB is " output signal " for camera control signal, the signal that the output of MCU end can use has " letter Number 1-3 ", then can optionally be welded by R1-R4 in figure, the signal behavior of different cameral can be realized, MCU module sends camera Controlling signal to camera control module, each camera control module is reserved two identical camera control signals of output signal and is connect Mouthful, to realize the parallel connection of multiple camera control module.I.e. MCU module is connected to camera control module 1, and camera control module 2 is even Being connected in camera control module 1 on another interface of reserving, by that analogy, rear class camera model is connected to previous phase In machine control module.Above-mentioned shunting mode is applicable to area array cameras and line-scan digital camera.
Synchronized movement of the present utility model realizes principle: encoder inputs defeated with sensor signal by analog and digital signal Go out port by through isolation after signal be sent to MCU, MCU calculate product image acquisition according to sensor and code device signal time Between put and send triggering signal to camera control module, camera control module controls camera and adopts figure, and above description object is separate unit Testing machine system.
In multiple stage testing machine system, there is the cascade situation of multiple camera control module.Every camera in utility model It is equipped with one piece of camera control module, and cascades up between each camera control module.In system is run, MCU is according to being System runs relevant information, can produce camera control signal to camera control module in the suitable moment.Camera control module passes through Multiple signals control circuit can control camera after being changed by this signal and carry out image acquisition.So pass through software and hardware The mode combined, just completes multiple stage testing machine system coordination and controls.
As it is shown on figure 3, this utility model modularity can Distributed Motion Control System as follows: by power module, master control mould Block (i.e. MCU module), input/output module, camera control module, and system use encoder, sensor etc. is according to system Operation instruction is progressively installed according to onsite application situation, after installation, coherent signal line is connected and check errorless after Power-on switchs.Open PC end system debugging software simultaneously, the correlation module of motion controller system is tested and (includes Common input, output, communication, camera control, warning etc.).After more than having tested, plant produced line, MCU mould can be opened Tuber calculates the current running status producing line product according to the external signal (encoder, sensor) received, and by result of calculation It is sent to PC by EBI, and in the corresponding moment by sending camera control signal to camera control module (MCU module Can use or cascade use according to reality application is independent to the transmission of camera control module).Camera control unit is to receiving Camera is changed and delivered to signal accordingly, triggers camera and carries out image capturing.
Although the foregoing describing detailed description of the invention of the present utility model, but those familiar with the art should Working as understanding, our described specific embodiment is merely exemplary rather than for the limit to scope of the present utility model Fixed, those of ordinary skill in the art, in the equivalent modification made according to spirit of the present utility model and change, should Contain in scope of the claimed protection of the present utility model.

Claims (5)

1. modularity can a Distributed Motion Control System, including MCU module, it is characterised in that: also include input and output mould Block and at least one camera control apparatus;Described MCU module is respectively connecting to described input/output module and each camera Control device.
2. modularity as claimed in claim 1 a kind of can Distributed Motion Control System, it is characterised in that: each described camera Control device and include multiple signals diverter module and signal isolation module;Described MCU module is shunted by described multiple signals Module is connected to described signal isolation module.
3. modularity as claimed in claim 2 a kind of can Distributed Motion Control System, it is characterised in that: described multiple signals Diverter module includes logical device, resistance R5, resistance R6, resistance R7, audion Q1, and described MCU module is respectively connecting to described Logical device and one end of resistance R5;Described resistance R5 connects one end and the base of audion Q1 of described resistance R6 respectively Pole, the colelctor electrode of described audion Q1 is connected to power supply, the emitter stage of described audion Q1 connect respectively described logical device with And one end of resistance R7, described logical device is connected to described signal isolation module, the other end of described resistance R6 and resistance The equal ground connection of the other end of R7.
4. modularity as claimed in claim 3 a kind of can Distributed Motion Control System, it is characterised in that: described logical device Model is 74HC4066.
5. modularity as claimed in claim 1 a kind of can Distributed Motion Control System, it is characterised in that: each described camera Control device and include at least one camera control module and at least one signal isolation module, described camera control module number Equal to described signal isolation module number;Described each camera control module is connected in parallel to described MCU module, described camera control mould Block connects one to one with described signal isolation module, and each described camera control module includes resistance R1, resistance R2, resistance R3 And resistance R4, described MCU module is connected to described signal by described resistance R1, resistance R2, resistance R3 or resistance R4 and isolates Module.
CN201620710487.7U 2016-07-07 2016-07-07 A kind of modularity can Distributed Motion Control System Active CN205809685U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105974903A (en) * 2016-07-07 2016-09-28 福州觉感视觉软件科技有限公司 Modularized distributable motion control system

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105974903A (en) * 2016-07-07 2016-09-28 福州觉感视觉软件科技有限公司 Modularized distributable motion control system

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